Material distribution structure and sludge fermentation tank

By designing a fabric structure with moving components, flip structure and liquid extraction components, the existing fabric machines lack the function of bacterial agent addition and agitation effect in sludge fermentation, and efficient mixing of sludge and bacterial fluid and aerobic fermentation of sludge.

CN222948277UActive Publication Date: 2025-06-06TIANJIN JUQIAN RENEWABLE RESOURCES ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421782392.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-06
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing fabric machines lack the function of adding bacterial agents during sludge fermentation, resulting in low mixing efficiency between sludge and bacterial fluid, and insufficient agitation effect on the sludge in the fermentation tank during the movement, affecting the aerobic fermentation of the sludge.

Method used

A fabric structure is designed, including a moving component, a flip structure and a liquid extraction component. The first servo motor and the roller drive the reciprocating movement of the fixing frame, and the second servo motor, a ball screw pair and a screw nut pair drive the connection rod, a fixing rod and a cross rod to reciprocating movement. The bacterial fluid is extracted through the liquid extraction component and sprayed onto the sludge through the liquid outlet hole, so as to realize the function of spraying bacterial fluid into the sludge during the flip.

Benefits of technology

It improves the mixing efficiency of sludge and bacterial fluid, enhances the agitation effect of sludge, promotes aerobic fermentation of sludge, and improves fermentation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a material distribution structure and a sludge fermentation tank, and belongs to the technical field of sludge fermentation. The material distribution structure comprises a material distribution structure body and a turn-over structure, the material distribution structure body comprises a fermentation tank, a fixed frame, rails, a moving assembly and a spiral conveyor, the rails are arranged on the two sides of the fermentation tank, the moving assembly is connected with the fixed frame, the moving assembly is connected with the rails, and the spiral conveyor is connected with the fixed frame. The spiral conveyor is installed in the fixing frame, the turn-over structure comprises a reciprocating sliding assembly, a liquid pumping assembly, a connecting rod, a fixing rod, a transverse rod and a liquid outlet hole, the reciprocating sliding assembly is arranged in the fixing frame, the liquid pumping assembly is connected with the fixing frame, the connecting rod is communicated with the liquid pumping assembly, and the fixing rod is connected with the transverse rod. The connecting rod is connected with the reciprocating sliding assembly. According to the material distribution structure and the sludge fermentation tank, the bacterial liquid can be conveniently sprayed into the sludge while turning over, so that the fermentation efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the field of sludge fermentation, and in particular, to a fabric structure and a sludge fermentation tank. Background Art

[0002] The sedimentation tanks of municipal and domestic sewage treatment plants will produce a large amount of activated sludge, which contains a large amount of organic matter and microbial communities and is often used to make organic fertilizer. During the production process, it needs to be fermented in a fermentation workshop. The spreading machine is a device that evenly spreads the treated sludge in the fermentation tank. It runs on the track beside the fermentation tank through the running wheels driven by a motor to complete the spreading of the sludge. However, the existing spreading machine does not have the function of adding bacterial agents. The additionally added fermentation biological bacteria need to be mixed with the sludge to be fermented in the stirring equipment. Due to the huge amount of sludge, a separate large-scale stirring and mixing equipment is required, which requires a large investment. In addition, the existing spreading machine has insufficient stirring effect on the sludge in the fermentation tank during movement, which is not conducive to the aerobic fermentation of the sludge.

[0003] In this regard, the Chinese patent application number is CN201920536466.1, which discloses a feeder for a sludge fermentation workshop, including a feeder body, on which a driving device and a walking wheel are arranged, and the feeder also includes a bacterial liquid spraying device and a turning device; the bacterial liquid spraying device includes a bacterial liquid batching tank, a bacterial liquid buffer tank and spray pipelines respectively arranged on the front and rear sides of the feeder body; the turning device includes a plurality of turning units, and the turning unit includes a reciprocating screw and a slider cooperatively arranged on the reciprocating screw, a vertical lever is fixed on the slider, and a plurality of horizontal levers are arranged at the lower part of the vertical lever, after the fermentation biological bacteria are mixed with water, they are sprayed as the feeder body moves. Compared with stirring and mixing the sludge, stirring, mixing and spraying the bacterial liquid is simpler, and the trouble of investing in large-scale stirring and mixing equipment is avoided; in addition, the turning device can turn the sludge in the fermentation tank when the feeder body moves, which is conducive to the contact between the lower sludge and the air.

[0004] The following deficiencies still exist in the use of the above scheme: when in use, the bacterial liquid in the bacterial liquid buffer tank is sprayed onto the sludge in the fermentation tank through the liquid outlet main pipe, the liquid outlet branch pipe and the nozzle in turn, and the sludge needs to be turned over by a turning device, thereby reducing the mixing efficiency of the bacterial liquid and the sludge and reducing the practicability of the device. Utility Model Content

[0005] In order to make up for the above shortcomings, the present application provides a cloth structure and a sludge fermentation tank, which aims to improve the problem that during use, the bacterial liquid in the bacterial liquid buffer tank is sprayed onto the sludge in the fermentation tank through the liquid outlet main pipe, the liquid outlet branch pipe and the nozzle in turn, and the sludge needs to be turned over by a turning device, thereby reducing the mixing efficiency of the bacterial liquid and the sludge and reducing the practicability of the device.

[0006] In the first aspect, an embodiment of the present application provides a cloth structure, including a cloth structure and a flipping structure, the cloth structure including a fermentation tank, a fixed frame, a track, a moving component and a screw conveyor, the track is arranged on both sides of the fermentation tank, the moving component is connected to the fixed frame, the moving component is connected to the track, the screw conveyor is installed in the fixed frame, the flipping structure includes a reciprocating sliding component, a liquid pumping component, a connecting rod, a fixed rod, a cross bar and a liquid outlet, the reciprocating sliding component is arranged in the fixed frame, the liquid pumping component is connected to the fixed frame, the connecting rod is connected to the liquid pumping component, the connecting rod is connected to the reciprocating sliding component, the connecting rod is evenly connected to a plurality of the fixed rods, the two sides of the fixed rod are evenly connected to a plurality of the cross bars, and a plurality of the liquid outlet holes are opened through both sides of the cross bar.

[0007] In a specific embodiment, the moving component includes a first servo motor and a roller, the first servo motor is installed on one side of the fixed frame, the roller is connected to the output end of the first servo motor, the roller is rotatably connected to the fixed frame, and the roller is connected to the track.

[0008] In the above implementation process, the first servo motor and the roller are arranged to conveniently drive the fixed frame to reciprocate, thereby facilitating the distribution of the material.

[0009] In a specific embodiment, the reciprocating sliding assembly includes a second servo motor, a ball screw pair and a screw nut pair, the second servo motor is installed on one side of the fixed frame, the ball screw pair is connected to the second servo motor, the ball screw pair is rotatably connected to the fixed frame, the screw nut pair is connected to the ball screw pair, and the connecting rod is connected to the screw nut pair.

[0010] In the above implementation process, the second servo motor, the ball screw pair and the screw nut pair are arranged to conveniently drive the connecting rod, the fixing rod and the cross rod to reciprocate, so as to facilitate turning over the sludge.

[0011] In a specific implementation manner, a sliding rod is provided in the fixing frame, and the lead screw nut pair is slidably connected to the sliding rod.

[0012] In the above implementation process, the movement of the screw nut pair can be conveniently limited by the sliding connection between the screw nut pair and the slide rod.

[0013] In a specific embodiment, the liquid pumping assembly includes a liquid storage tank, a water pump and a hose. The liquid storage tank is arranged on one side of the fixed frame, the water pump is connected to the liquid storage tank, and both ends of the hose are connected to the water pump and the connecting rod respectively.

[0014] In the above implementation process, the bacterial liquid in the liquid storage tank can be easily pumped out through the arrangement of the liquid storage tank, the water pump and the hose.

[0015] In a specific embodiment, a feed hopper is provided on one side of the fixed frame, and a plurality of discharge pipes are evenly connected to the bottom of the fixed frame.

[0016] In the above implementation process, the feeding and discharging can be facilitated by setting the feeding hopper and the discharging pipe.

[0017] In a specific embodiment, a heating wire is installed in the fermentation tank.

[0018] In the above implementation process, by installing a heating wire in the fermentation tank, the sludge can be easily heated, thereby improving the fermentation efficiency.

[0019] In a second aspect, the utility model further provides a sludge fermentation tank, comprising the above-mentioned fabric structure.

[0020] Compared with the prior art, the beneficial effects of the present application are as follows: through the setting of the moving component, it is possible to conveniently drive the fixed frame to reciprocate, which is convenient for spreading the material; through the setting of the reciprocating sliding component, it is possible to conveniently drive the connecting rod, the fixed rod and the cross bar to reciprocate, which is convenient for turning over the sludge; through the setting of the liquid pumping component, it is possible to conveniently pump out the bacterial liquid in the liquid storage tank, enter the connecting rod, the fixed rod and the cross bar, and spray it out through the liquid outlet, which is convenient for spraying the bacterial liquid into the sludge while turning it over, thereby improving the fermentation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a schematic diagram of a cloth structure and a side view of a sludge fermentation tank provided in an embodiment of the present application;

[0023] Figure 2 A schematic diagram of a cloth structure and a sludge fermentation tank structure provided for an embodiment of the present application;

[0024] Figure 3 A schematic diagram of a cloth structure and a cross-sectional structure of a sludge fermentation tank provided in an embodiment of the present application;

[0025] Figure 4 A schematic cross-sectional structure diagram of the connection relationship between the connecting rod, the fixing rod and the cross rod provided in an embodiment of the present application.

[0026] In the figure: 10-fabric structure; 110-fermentation tank; 120-fixed frame; 130-track; 140-moving component; 141-first servo motor; 142-roller; 150-screw conveyor; 160-slide rod; 170-heating wire; 20-turning structure; 210-reciprocating sliding component; 211-second servo motor; 212-ball screw pair; 213-screw nut pair; 220-liquid pumping component; 221-liquid storage tank; 222-water pump; 223-hose; 230-connecting rod; 240-fixed rod; 250-cross rod; 260-liquid outlet. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.

[0028] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0029] Example

[0030] See also Figure 1 The present application provides a fabric structure, including a fabric structure 10 and a flip structure 20.

[0031] Specifically, the turning structure 20 facilitates the spraying of bacterial liquid into the sludge while turning the sludge, thereby improving the efficiency of fermentation.

[0032] See also Figure 1 , Figure 2 and Figure 3 The cloth structure 10 includes a fermentation tank 110, a fixed frame 120, a track 130, a moving component 140 and a screw conveyor 150. The tracks 130 are arranged on both sides of the fermentation tank 110, the moving component 140 is connected to the fixed frame 120, the moving component 140 is connected to the track 130, and the screw conveyor 150 is installed in the fixed frame 120.

[0033] In the specific setting, the moving component 140 includes a first servo motor 141 and a roller 142. The first servo motor 141 is installed on one side of the fixed frame 120. The roller 142 is connected to the output end of the first servo motor 141. The roller 142 is rotatably connected to the fixed frame 120. The roller 142 is connected to the track 130. Through the setting of the first servo motor 141 and the roller 142, the fixed frame 120 can be easily driven to reciprocate, which is convenient for cloth.

[0034] In the specific configuration, a feed hopper is provided on one side of the fixed frame 120, and a plurality of discharge pipes are evenly connected to the bottom of the fixed frame 120, wherein the configuration of the feed hopper and the discharge pipes can facilitate feeding and discharging.

[0035] In a specific configuration, a heating wire 170 is installed in the fermentation tank 110 . By installing the heating wire 170 in the fermentation tank 110 , the sludge can be heated conveniently, thereby improving the fermentation efficiency.

[0036] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The flip structure 20 includes a reciprocating sliding component 210, a liquid pumping component 220, a connecting rod 230, a fixed rod 240, a cross bar 250 and a liquid outlet 260. The reciprocating sliding component 210 is arranged in the fixed frame 120, the liquid pumping component 220 is connected to the fixed frame 120, the connecting rod 230 is connected to the liquid pumping component 220, the connecting rod 230 is connected to the reciprocating sliding component 210, the connecting rod 230 is evenly connected to a plurality of the fixed rods 240, the two sides of the fixed rod 240 are evenly connected to a plurality of the cross bars 250, and a plurality of the liquid outlet holes 260 are opened on both sides of the cross bar 250.

[0037] In the specific setting, the reciprocating sliding assembly 210 includes a second servo motor 211, a ball screw pair 212 and a screw nut pair 213. The second servo motor 211 is installed on one side of the fixed frame 120. The ball screw pair 212 is connected to the second servo motor 211. The ball screw pair 212 is rotatably connected to the fixed frame 120. The screw nut pair 213 is connected to the ball screw pair 212. The connecting rod 230 is connected to the screw nut pair 213. Through the setting of the second servo motor 211, the ball screw pair 212 and the screw nut pair 213, the connecting rod 230, the fixed rod 240 and the cross bar 250 can be easily driven to reciprocate, so as to facilitate the turning over of the sludge.

[0038] In a specific setting, a slide bar 160 is provided in the fixed frame 120, and the screw nut pair 213 is slidably connected to the slide bar 160, wherein the movement of the screw nut pair 213 can be conveniently limited by the sliding connection between the screw nut pair 213 and the slide bar 160.

[0039] In the specific setting, the liquid extraction component 220 includes a liquid storage tank 221, a water pump 222 and a hose 223. The liquid storage tank 221 is arranged on one side of the fixed frame 120, the water pump 222 is connected to the liquid storage tank 221, and the two ends of the hose 223 are respectively connected to the water pump 222 and the connecting rod 230. Among them, through the setting of the liquid storage tank 221, the water pump 222 and the hose 223, the bacterial liquid in the liquid storage tank 221 can be conveniently extracted.

[0040] The utility model further provides a sludge fermentation tank, comprising the above-mentioned cloth structure.

[0041] The working principle of the fabric structure and the sludge fermentation tank is as follows: when the fabric structure and the sludge fermentation tank are used, the sludge in the feed hopper is transported by the screw conveyor 150 and discharged into the fermentation tank 110 through the discharge pipe. At the same time, the roller 142 is driven to move by the first servo motor 141, which can conveniently drive the fixed frame 120 to reciprocate on the fermentation tank 110, so that the sludge is evenly sprinkled into the fermentation tank 110, and the fabric is convenient. By turning on the second servo motor 211, the ball screw pair 212 is driven to rotate. The screw nut pair 213, the connecting rod 230, the fixed rod 240 and the cross bar 250 move back and forth, which is convenient for turning over the sludge. The bacterial liquid in the liquid storage tank 221 is extracted by the water pump 222, and is sprayed out through the hose 223, the connecting rod 230, the fixed rod 240 and the cross bar 250 through the liquid outlet 260, which is convenient for spraying the bacterial liquid into the sludge while turning it over, thereby improving the efficiency of fermentation. By installing a heating wire 170 in the fermentation tank 110, the sludge can be heated conveniently, thereby improving the efficiency of fermentation.

[0042] It should be noted that the specific models and specifications of the first servo motor 141, the screw conveyor 150, the heating wire 170, the second servo motor 211 and the water pump 222 need to be selected and determined according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0043] The power supply and principles of the first servo motor 141 , the screw conveyor 150 , the heating wire 170 , the second servo motor 211 and the water pump 222 are clear to those skilled in the art and are not described in detail herein.

[0044] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A fabric structure, characterized in that: include A material distribution structure (10), the material distribution structure (10) comprising a fermentation tank (110), a fixed frame (120), a track (130), a moving component (140) and a screw conveyor (150), the track (130) being arranged on both sides of the fermentation tank (110), the moving component (140) being connected to the fixed frame (120), the moving component (140) being connected to the track (130), and the screw conveyor (150) being installed in the fixed frame (120); A flip structure (20), the flip structure (20) comprising a reciprocating sliding assembly (210), a liquid pumping assembly (220), a connecting rod (230), a fixed rod (240), a cross rod (250) and a liquid outlet hole (260), the reciprocating sliding assembly (210) being arranged in the fixed frame (120), the liquid pumping assembly (220) being connected to the fixed frame (120), the connecting rod (230) being connected to the liquid pumping assembly (220), the connecting rod (230) being connected to the reciprocating sliding assembly (210), the connecting rod (230) being evenly connected to a plurality of the fixed rods (240), the two sides of the fixed rod (240) being evenly connected to a plurality of the cross rods (250), and the two sides of the cross rod (250) being penetrated by a plurality of the liquid outlet holes (260).

2. A fabric structure according to claim 1, characterized in that: The moving assembly (140) comprises a first servo motor (141) and a roller (142); the first servo motor (141) is mounted on one side of the fixed frame (120); the roller (142) is connected to an output end of the first servo motor (141); the roller (142) is rotatably connected to the fixed frame (120); and the roller (142) is connected to the track (130).

3. A fabric structure according to claim 1, characterized in that: The reciprocating sliding assembly (210) comprises a second servo motor (211), a ball screw pair (212) and a screw nut pair (213); the second servo motor (211) is mounted on one side of the fixed frame (120); the ball screw pair (212) is connected to the second servo motor (211); the ball screw pair (212) is rotationally connected to the fixed frame (120); the screw nut pair (213) is connected to the ball screw pair (212); and the connecting rod (230) is connected to the screw nut pair (213).

4. A fabric structure according to claim 3, characterized in that: A sliding rod (160) is provided in the fixing frame (120), and the lead screw nut pair (213) is slidably connected to the sliding rod (160).

5. A fabric structure according to claim 1, characterized in that: The liquid pumping assembly (220) comprises a liquid storage tank (221), a water pump (222) and a hose (223); the liquid storage tank (221) is arranged on one side of the fixing frame (120); the water pump (222) is in communication with the liquid storage tank (221); and two ends of the hose (223) are respectively in communication with the water pump (222) and the connecting rod (230).

6. A fabric structure according to claim 1, characterized in that: A feed hopper is provided on one side of the fixed frame (120), and a plurality of discharge pipes are evenly connected to the bottom of the fixed frame (120).

7. A fabric structure according to claim 1, characterized in that: A heating wire (170) is installed in the fermentation tank (110).

8. A sludge fermentation tank, characterized in that: include The fabric structure according to any one of claims 1 to 7.

Citation Information

Patent Citations

  • Distributing machine for sludge fermentation workshop

    CN209906662U