Enzyme microorganism constant-temperature batching kettle
By adopting a hot air heating device and a multi-function stirring device in the microbial constant temperature batching kettle, the problems of blockage and low mixing efficiency during the circulating heating process are solved, and the effects of constant heating and efficient mixing are achieved.
Patent Information
- Application Number
- CN202421869919.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing microbial constant temperature batching kettles are prone to block the pipeline during the circulating heating process, and relying solely on a single stirring roller leads to low mixing efficiency.
A constant temperature batching kettle of enzyme microorganisms is designed, using a hot air heating device and a multi-function stirring device. Through the design of the hydraulic cylinder and the upper end cap, uniform heating and stirring of the raw materials can be achieved, avoiding clogging and improving mixing efficiency.
The problem of raw materials blocking the pipeline is effectively avoided, a constant heating effect is achieved, and the homogenization efficiency of raw materials and the quality of enzyme production are improved through a multi-function stirring device.
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Figure CN222948360U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of microorganisms, and specifically refers to an enzyme microorganism constant temperature batching kettle. Background Art
[0002] Enzymes are products containing specific biologically active ingredients made from animals, plants, fungi, etc., with or without auxiliary materials, and made through microbial fermentation. They are widely used in food, medicine, agriculture and other fields. Existing microbial constant temperature batching kettles, such as an enzyme microbial constant temperature batching kettle disclosed in application number CN202021425834.4, are equipped with a second motor, a heating box, an observation window, a pump body, a first partition net, a connecting pipe, a second partition net, a heating plate and a second fan blade, so that the batching kettle can continuously circulate and heat the liquid in the kettle body, thereby ensuring that the kettle body can maintain a constant temperature, thereby improving the practicality of the batching kettle.
[0003] In the actual fermentation production process, the microbial constant temperature batching kettle in the prior art adopts a circulation heating method. Although it can ensure constant temperature, the raw materials used for fermentation are easy to block the pipeline during the circulation process, which will affect the circulation heating, and the raw materials can only be stirred by a single stirring roller, with low mixing efficiency and poor effect. For this reason, we propose an enzyme microbial constant temperature batching kettle to solve the above problems. Utility Model Content
[0004] In view of the above situation and to overcome the defects of the prior art, the utility model provides an enzyme microorganism constant temperature batching kettle, which effectively solves the problem that the existing enzyme microorganism constant temperature batching kettle adopts the method of circulating heating of raw materials, which is easy to clog the pipeline and affect the heating, and solves the problem of low efficiency of mixing microbial raw materials by relying solely on stirring rollers.
[0005] The technical solution adopted by the utility model is as follows: The utility model proposes an enzyme microorganism constant temperature batching kettle, including a batching kettle body, a feed pipe and a discharge pipe, the feed pipe and the discharge pipe are both arranged on the side wall of the batching kettle body, and the feed pipe is arranged above the discharge pipe, a hydraulic cylinder is fixed on the side wall of the batching kettle body, an upper end cover is fixed on the upper end of the output end of the hydraulic cylinder, and the upper end cover is arranged above the batching kettle body, a pressure relief valve is provided on the upper end cover, a constant temperature mixing mechanism is provided in the batching kettle body, the constant temperature mixing mechanism includes a heating device and a stirring device, the heating device is arranged on the upper end cover, and the stirring device is arranged at the bottom of the batching kettle body and connected to the heating device.
[0006] As an improvement of the present scheme, a bracket one is provided at the upper end of the upper end cover, a hot air box is provided on the bracket one, and the hot air box is arranged through the bracket one, the lower end of the hot air box is connected with an air pipe, and the other end of the air pipe is arranged through the upper end cover, and a rotating joint is provided at the bottom inside the upper end cover, and the rotating joint is connected to the air pipe.
[0007] As an improvement of the present scheme, the heating device includes a booster pump, an electric control board, an electric heating coil, an aeration pipe and a temperature sensor. The booster pump is arranged at the top of the inner side of the bracket and is connected to the air supply pipe. The electric control board is arranged on the side wall of the hot air box. The electric heating coil is arranged on the electric control board and inside the hot air box. The aeration pipe is rotatably connected to the bottom of the rotating joint. The temperature sensor is arranged on the inner wall of the upper end cover.
[0008] As an improvement of the present solution, a fan is provided at the upper end of the hot air box, a drive motor is provided at the upper end of the hot air box, and an output shaft of the drive motor passes through the top of the hot air box and is connected to the fan.
[0009] As an improvement of the present scheme, the stirring device includes a second bracket, a reduction motor, a driving shaft, a shaft seal, a stirring rod and an air nozzle. The second bracket is fixed to the bottom of the batching kettle body, the reduction motor is arranged on the second bracket, one end of the driving shaft is connected to the output shaft of the reduction motor, the other end of the driving shaft passes through the bottom of the batching kettle body and is connected to the bottom of the aeration pipe, the shaft seal is arranged between the driving shaft and the batching kettle body, the stirring rods are evenly distributed on the side walls of the aeration pipe, and the air nozzles are evenly distributed on the stirring rods.
[0010] As an improvement of the present solution, a sealing ring is provided between the upper end of the batching kettle body and the upper end cover, a rotating sealing ring is provided between the rotating joint and the connection of the aeration pipe, and a supporting leg is provided at the bottom of the batching kettle body.
[0011] As an improvement of the present solution, the aeration pipe and the air nozzle are both arranged in the form of hollow cylinders, and the electric heating coil is arranged in a spiral shape.
[0012] The beneficial effects achieved by the utility model using the above structure are as follows:
[0013] 1. It is equipped with a constant temperature mixing mechanism, which can ensure the quality of enzyme production and speed up production efficiency by stirring and controlling the temperature of microbial raw materials;
[0014] 2. The hot air heating device is used and is sent into the main body of the batching kettle after being pressurized, which can avoid the problem of clogging the pipeline due to the circulation heating of the raw materials, and the heating effect is constant;
[0015] 3. Equipped with a stirring device, while mechanically stirring the raw materials, the hot air generated by the heating device is pressurized and sprayed out, which can accelerate the flow of raw materials while ensuring constant temperature, thereby improving the efficiency and effect of homogenization. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of an enzyme microorganism constant temperature batching kettle proposed by the utility model;
[0017] Figure 2 This is a cross-sectional view of an enzyme microorganism constant temperature batching kettle proposed by the utility model;
[0018] Figure 3 for Figure 2 A partial enlarged schematic diagram of part A;
[0019] Figure 4 The utility model provides a schematic diagram of the internal structure of an enzyme microorganism constant temperature batching kettle.
[0020] Among them, 1. the main body of the batching kettle; 2. the feed pipe; 3. the discharge pipe; 4. the hydraulic cylinder; 5. the upper end cover; 6. the constant temperature mixing mechanism; 7. the pressure relief valve; 8. the heating device; 9. the stirring device; 10. the bracket one; 11. the hot air box; 12. the air pipe; 13. the rotating joint; 14. the booster pump; 15. the electric control board; 16. the electric heating coil; 17. the aeration pipe; 18. the temperature sensor; 19. the fan; 20. the driving motor; 21. the bracket two; 22. the reduction motor; 23. the driving shaft; 24. the shaft seal; 25. the stirring rod; 26. the air nozzle; 27. the sealing ring; 28. the rotating sealing ring; 29. the supporting leg.
[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the utility model proposes an enzyme microorganism constant temperature batching kettle, including a batching kettle body 1, a feed pipe 2 and a discharge pipe 3, the feed pipe 2 and the discharge pipe 3 are both arranged on the side wall of the batching kettle body 1, and the feed pipe 2 is arranged above the discharge pipe 3, a hydraulic cylinder 4 is fixed on the side wall of the batching kettle body 1, an upper end cover 5 is fixed on the upper end of the output end of the hydraulic cylinder 4, and the upper end cover 5 is arranged above the batching kettle body 1, a pressure relief valve 7 is provided on the upper end cover 5, a constant temperature mixing mechanism 6 is provided in the batching kettle body 1, the constant temperature mixing mechanism 6 includes a heating device 8 and a stirring device 9, the heating device 8 is arranged on the upper end cover 5, and the stirring device 9 is arranged at the bottom of the batching kettle body 1 and connected to the heating device 8.
[0024] like Figure 1 , Figure 3 and Figure 4 As shown, a bracket 10 is provided at the upper end of the upper end cover 5, a hot air box 11 is provided on the bracket 10, and the hot air box 11 passes through the bracket 10, the lower end of the hot air box 11 is connected to an air pipe 12, and the other end of the air pipe 12 passes through the upper end cover 5, and a rotating joint 13 is provided at the bottom inside the upper end cover 5, and the rotating joint 13 is connected to the air pipe 12.
[0025] In order to achieve the function of maintaining a constant temperature while reducing blockage, the heating device 8 includes a booster pump 14, an electric control board 15, an electric heating coil 16, an aeration pipe 17 and a temperature sensor 18. The booster pump 14 is arranged at the top of the inner side of the bracket 10 and is connected to the air supply pipe 12. The electric control board 15 is arranged on the side wall of the hot air box 11. The electric heating coil 16 is arranged on the electric control board 15 and arranged in the hot air box 11. The aeration pipe 17 is rotatably connected to the bottom of the rotating joint 13, and the temperature sensor 18 is arranged on the inner wall of the upper end cover 5; a fan 19 is provided at the upper end of the hot air box 11, and a drive motor 20 is provided at the upper end of the hot air box 11, and the output shaft of the drive motor 20 passes through the top of the hot air box 11 and is connected to the fan 19.
[0026] In order to achieve uniform stirring of the microbial raw materials and auxiliary fermentation, the stirring device 9 includes a bracket 21, a reduction motor 22, a driving shaft 23, a shaft seal 24, a stirring rod 25 and a tuyere 26. The bracket 21 is fixed to the bottom of the batching kettle body 1, the reduction motor 22 is arranged on the bracket 21, one end of the driving shaft 23 is connected to the output shaft of the reduction motor 22, the other end of the driving shaft 23 passes through the bottom of the batching kettle body 1 and is connected to the bottom of the aeration pipe 17, the shaft seal 24 is arranged between the driving shaft 23 and the batching kettle body 1, the stirring rods 25 are evenly distributed on the side walls of the aeration pipe 17, and the tuyere 26 are evenly distributed on the stirring rod 25.
[0027] like Figure 2 and Figure 3As shown, a sealing ring 27 is provided between the upper end of the batching kettle body 1 and the upper end cover 5 , a rotating sealing ring 28 is provided between the connection between the rotating joint 13 and the aeration pipe 17 , and a supporting leg 29 is provided at the bottom of the batching kettle body 1 .
[0028] like Figure 2 and Figure 4 As shown, the aeration pipe 17 and the air nozzle 26 are both arranged in a hollow cylindrical shape, and the electric heating coil 16 is arranged in a spiral shape.
[0029] When in use, microbial raw materials are added into the batching kettle body 1 through the feed pipe 2, and the external power supply is connected through the electric control board 15, so that the electric heating coil 16 generates heat after being energized, and the driving motor 20 is turned on to drive the fan 19 to rotate, so that the external air is heated by the electric heating coil 16 and then sent into the air delivery pipe 12, and enters the rotary joint 13 through the booster pump 14, and enters the aeration pipe 17 through the rotary joint 13. The high-temperature and high-pressure gas entering the aeration pipe 17 is ejected through the air nozzle 26 on the stirring rod 25, which can not only heat the raw materials but also accelerate their flow. At the same time, the reduction motor 22 is turned on to electrically drive the rotating shaft 23 to rotate, and The aeration pipe 17 connected to the driving shaft 23 rotates therewith, so that the stirring rod 25 on the side wall stirs the raw materials to make the raw materials homogenized during fermentation. The temperature inside is monitored by the temperature sensor 18 and fed back to the electric control board 15 to control the current passing through the electric heating coil 16 to achieve constant temperature. During the fermentation period, the pressure is released by the pressure relief valve 7 to avoid excessive pressure inside the batching kettle body 1. After the fermentation is completed, it can be discharged through the discharge pipe 3. When cleaning and maintenance are required, the hydraulic cylinder 4 only needs to be extended to push the upper end cover 5 up and open. At this time, the aeration pipe 17 is pulled out from the rotating joint 13. The above is the use process of the entire enzyme microorganism constant temperature batching kettle.
[0030] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. An enzyme microorganism constant temperature batching kettle, comprising a batching kettle body (1), a feed pipe (2) and a discharge pipe (3), wherein the feed pipe (2) and the discharge pipe (3) are both arranged on the side wall of the batching kettle body (1), and the feed pipe (2) is arranged above the discharge pipe (3), a hydraulic cylinder (4) is fixed on the side wall of the batching kettle body (1), an upper end cover (5) is fixed on the upper end of the output end of the hydraulic cylinder (4), and the upper end cover (5) is arranged above the batching kettle body (1), and a pressure relief valve (7) is arranged on the upper end cover (5), characterized in that: A constant temperature mixing mechanism (6) is provided in the batching kettle body (1), and the constant temperature mixing mechanism (6) comprises a heating device (8) and a stirring device (9). The heating device (8) is provided on the upper end cover (5), and the stirring device (9) is provided at the bottom of the batching kettle body (1) and is connected to the heating device (8).
2. The enzyme microorganism constant temperature batching kettle according to claim 1, characterized in that: The upper end of the upper end cover (5) is provided with a bracket one (10), the bracket one (10) is provided with a hot air box (11), and the hot air box (11) is arranged through the bracket one (10), the lower end of the hot air box (11) is connected to an air supply pipe (12), the other end of the air supply pipe (12) is arranged through the upper end cover (5), and a rotating joint (13) is provided at the bottom inside the upper end cover (5), and the rotating joint (13) is connected to the air supply pipe (12).
3. The enzyme microorganism constant temperature batching kettle according to claim 2, characterized in that: The heating device (8) comprises a booster pump (14), an electric control board (15), an electric heating coil (16), an aeration pipe (17) and a temperature sensor (18); the booster pump (14) is arranged at the top of the inner side of the bracket (10) and is connected to the air supply pipe (12); the electric control board (15) is arranged on the side wall of the hot air box (11); the electric heating coil (16) is arranged on the electric control board (15) and is arranged inside the hot air box (11); the aeration pipe (17) is rotatably connected to the bottom of the rotating joint (13); and the temperature sensor (18) is arranged on the inner wall of the upper end cover (5).
4. The enzyme microorganism constant temperature batching kettle according to claim 3, characterized in that: A fan (19) is provided at the upper end of the hot air box (11), a drive motor (20) is provided at the upper end of the hot air box (11), and an output shaft of the drive motor (20) passes through the top of the hot air box (11) and is connected to the fan (19).
5. The enzyme microorganism constant temperature batching kettle according to claim 4, characterized in that: The stirring device (9) comprises a second bracket (21), a reduction motor (22), a driving shaft (23), a shaft seal (24), a stirring rod (25) and a tuyere (26); the second bracket (21) is fixed to the bottom of the batching kettle body (1); the reduction motor (22) is arranged on the second bracket (21); one end of the driving shaft (23) is connected to the output shaft of the reduction motor (22); the other end of the driving shaft (23) passes through the bottom of the batching kettle body (1) and is connected to the bottom of the aeration pipe (17); the shaft seal (24) is arranged between the driving shaft (23) and the batching kettle body (1); the stirring rod (25) is evenly distributed on the side wall of the aeration pipe (17); and the tuyere (26) is evenly distributed on the stirring rod (25).
6. The enzyme microorganism constant temperature batching kettle according to claim 5, characterized in that: A sealing ring (27) is provided between the upper end of the batching kettle body (1) and the upper end cover (5), a rotating sealing ring (28) is provided between the connection between the rotating joint (13) and the aeration pipe (17), and a supporting leg (29) is provided at the bottom of the batching kettle body (1).
7. The enzyme microorganism constant temperature batching kettle according to claim 6, characterized in that: The aeration pipe (17) and the air nozzle (26) are both arranged in the form of hollow cylinders, and the electric heating coil (16) is arranged in a spiral shape.
Citation Information
Patent Citations
Enzyme microorganism constant-temperature batching kettle
CN212974822U