Online solution treatment system for die steel

By designing an online solution treatment system for mold steel, and using hydraulic cylinders and hair dryers to achieve rapid heating and air-cooling treatment of mold steel, the problems of high cost of cooling liquid and slow cooling speed in the prior art are solved, which improves the processing pass rate and reduces the cost.

CN222948411UActive Publication Date: 2025-06-06JIANGSU HUADONG SANHEXING MOULD MATERIAL CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421432713.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-06-06
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing mold steel heat treatment and quenching equipment has agitated too slowly in the cooling liquid, resulting in the heat treatment of mold steel not being fast enough, the pass rate is reduced, and the use cost of coolant is high.

Method used

A mold steel online solution treatment system is designed, including the heating furnace main body, furnace cover and mounting frame. The hydraulic cylinder is used to drive the mold steel to move, heat to the solution temperature, and air-cooled treatment is achieved through a hair dryer and a nozzle, simplifying operation and reducing costs.

Benefits of technology

It realizes rapid cooling and quenching treatment of mold steel, improves processing pass rate, reduces the cost of cooling liquid, and has a simple structure and good use effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222948411U_ABST
    Figure CN222948411U_ABST
Patent Text Reader

Abstract

The utility model discloses an on-line solid solution treatment system for die steel, and particularly relates to the technical field of die steel processing, the on-line solid solution treatment system comprises a heating furnace main body, a furnace cover and a mounting rack, the heating furnace main body is fixedly mounted at the bottom end in the mounting rack, the bottom end of the furnace cover extends into the heating furnace main body, and a storage frame is movably arranged in the heating furnace main body; a heat dissipation assembly is arranged on the mounting frame and comprises a blower, an air pipe and a spray head, the blower is fixedly mounted on one side of the mounting frame, and one end of the air pipe is fixedly communicated with the output end of the blower. The piston rod on the hydraulic cylinder shrinks to drive the connecting frame to move downwards, so that die steel is driven to move into the heating furnace body, the heating furnace body works to heat the die steel to the solid solution temperature, the air blower works to generate air, the air enters the spray head through the air pipe, and finally the air is exhausted through the spray head to cool the die steel. And the use cost is low.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of die steel processing, and more specifically to an online solid solution treatment system for die steel. Background Art

[0002] Mold steel is a special steel used to make molds, and usually requires solution treatment to improve its hardness and wear resistance. Mold steel heat treatment quenching equipment is achieved by adding a shaking structure to the bottom of the inner cavity of the quenching equipment, shaking the mold steel on the top of the shaking structure, and stirring the cooling liquid to produce vibrations. Although this method can stir the surrounding cooling liquid by shaking, the stirring speed of the cooling liquid generated by shaking is too slow, causing the temperature of the surrounding cooling liquid to rise, resulting in the mold steel heat being unable to be quickly cooled and quenched, which reduces the qualified rate of the mold steel after processing.

[0003] After searching, a Chinese patent with announcement number CN220376728U discloses a mold steel heat treatment and quenching equipment, which drives the corresponding round hole clamp to move to the center of the inner cavity of the equipment box through the telescopic end of the electric telescopic rod, so as to clamp and fix the entering mold steel, and under the action of the driving wheel and the driven wheel, drives the mounting plate, the electric telescopic rod, the round hole clamp and the mold steel to rotate in the inner cavity of the equipment box, and generates a vortex in the coolant in the inner cavity of the equipment box, thereby sucking in the surrounding coolant. On the one hand, the mold steel can be quickly cooled and quenched; on the other hand, the surrounding coolant is sucked in and fully contacts with the mold steel, thereby avoiding the failure to quickly cool the mold steel, resulting in a reduced pass rate.

[0004] When the above patent is in use, the outer end of the liquid inlet hole at the upper center position on one side of the equipment box is connected to the liquid inlet pipe, and the outer end of the liquid outlet hole at the lower center position on the other side of the equipment box is connected to the liquid outlet pipe. However, a large amount of coolant is required for cooling, and the cost of use is relatively high. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides an online solid solution treatment system for mold steel, aiming to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an online solution treatment system for mold steel, comprising a heating furnace body, a furnace cover and a mounting frame, wherein the heating furnace body is fixedly mounted on the inner bottom end of the mounting frame, the bottom end of the furnace cover extends into the heating furnace body, and a storage frame is movably arranged inside the heating furnace body. A heat dissipation component is provided on the mounting frame, and the heat dissipation component comprises a hair dryer, an air pipe and a nozzle. The hair dryer is fixedly mounted on one side of the mounting frame, one end of the air pipe is fixedly connected to the output end of the hair dryer, and the other end of the air pipe is fixedly connected to the nozzle, and the nozzle is fixedly mounted on one side of the inner part of the mounting frame, and an adjustment component is provided on the furnace cover, and the adjustment component comprises a connecting frame and a hydraulic cylinder.

[0007] Furthermore, the top and bottom ends of the hydraulic cylinder are fixedly connected to the connecting frame and the mounting frame respectively, and the bottom front side of the connecting frame is fixedly connected to the furnace cover.

[0008] Furthermore, a water tank is movably provided at the bottom of the hair dryer, and the water tank is fixedly installed on one side of the mounting frame.

[0009] It can be seen that in the above technical solution, the water tank is filled with water, and the water cools the air in the air pipe to further improve the heat dissipation effect.

[0010] Furthermore, a rotating assembly is provided on the furnace cover, and the rotating assembly includes a motor, a rotating shaft and a U-shaped plate.

[0011] Furthermore, the motor is fixedly mounted on the top of the furnace cover, the top of the rotating shaft is fixedly connected to the end of the motor output shaft, and the bottom end of the rotating shaft extends into the heating furnace body and is fixedly connected to the U-shaped plate.

[0012] Furthermore, a connecting assembly is provided between the U-shaped plate and the storage frame, and the connecting assembly includes two limit plates, a threaded insert rod and two threaded sleeves.

[0013] Furthermore, the bottom ends of the two limit plates are fixedly connected to the storage frame, one end of the threaded rod passes through the two limit plates and the U-shaped plate respectively, and the two threaded sleeves are threadedly connected to the threaded rod.

[0014] It can be seen that in the above technical solution, the threaded sleeve is rotated and moved away from the threaded rod, and then the threaded rod is taken out to release the fixation between the storage frame and the U-shaped plate, and the storage frame is installed in the same way.

[0015] Technical effects and advantages of the utility model:

[0016] 1. The utility model drives the connecting frame to move downward by contracting the piston rod on the hydraulic cylinder, thereby driving the furnace cover to move downward, and then driving the mold steel to move into the main body of the heating furnace. The main body of the heating furnace works to heat the mold steel to the solid solution temperature. Similarly, the mold steel is driven upward by the hydraulic cylinder, and the blower is started at the same time. The blower generates wind, which enters the nozzle through the air pipe and is finally discharged through the nozzle to cool the mold steel. The operation is simple and the use cost is low.

[0017] 2. The utility model drives the rotating shaft to rotate through the operation of the motor, thereby driving the U-shaped plate to rotate, and then driving the storage frame to rotate, so that the alloy elements are fully dissolved and diffused evenly. At the same time, when the storage frame is located on one side of the nozzle, the wind can evenly dissipate the heat of the storage frame. The structure is simple and the use effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0019] Figure 1 This is a schematic diagram of the overall structure of the online solution treatment system for mold steel of the utility model;

[0020] Figure 2 This is a side view of the overall structure of the online solution treatment system for mold steel of the utility model;

[0021] Figure 3 This is a schematic diagram of the assembly structure of the mounting frame and hydraulic cylinder of the online solution treatment system for mold steel of the utility model;

[0022] Figure 4 This is a schematic diagram of the heat dissipation component structure of the online solution treatment system for mold steel of the utility model;

[0023] Figure 5 It is a schematic diagram of the assembly structure of the furnace cover and storage frame of the online solution treatment system for mold steel of the utility model;

[0024] Figure 6 It is a schematic diagram of the assembly structure of the connection components and the storage frame of the online solution treatment system for mold steel of the utility model.

[0025] In the figure: 1. Heating furnace body; 2. Furnace cover; 3. Mounting frame; 4. Rotating assembly; 5. Heat dissipation assembly; 6. Water storage tank; 7. Connecting frame; 8. Hydraulic cylinder; 9. Connecting assembly; 10. Storage frame; 401. Motor; 402. Rotating shaft; 403. U-shaped plate; 501. Hair dryer; 502. Air pipe; 503. Nozzle; 901. Limiting plate; 902. Threaded rod; 903. Threaded sleeve. DETAILED DESCRIPTION

[0026] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Refer to the instruction manual Figure 1-6 The online solution treatment system for mold steel of this embodiment comprises a heating furnace body 1, a furnace cover 2 and a mounting frame 3. The heating furnace body 1 is fixedly mounted on the inner bottom end of the mounting frame 3, and the bottom end of the furnace cover 2 extends into the heating furnace body 1. A storage frame 10 is movably arranged inside the heating furnace body 1. A heat dissipation component 5 is arranged on the mounting frame 3. The heat dissipation component 5 comprises a hair dryer 501, an air pipe 502 and a nozzle 503. The hair dryer 501 is fixedly mounted on one side of the mounting frame 3. One end of the air pipe 502 is fixedly connected to the output end of the hair dryer 501, and the other end of the air pipe 502 is fixedly connected to the nozzle 503. The nozzle 503 is fixedly mounted on one side of the inner part of the mounting frame 3. An adjustment component is arranged on the furnace cover 2. The adjustment component comprises a connecting frame 7 and a hydraulic cylinder 8. The top and bottom ends of the hydraulic cylinder 8 are fixedly connected to the connecting frame 7 and the mounting frame 3 respectively. The bottom front side of the connecting frame 7 is fixedly connected to the furnace cover 2. A water storage tank 6 is movably arranged at the bottom of the hair dryer 501, and the water storage tank 6 is fixedly mounted on one side of the mounting frame 3.

[0028] Furthermore, a rotating assembly 4 is provided on the furnace cover 2, and the rotating assembly 4 includes a motor 401, a rotating shaft 402 and a U-shaped plate 403. The motor 401 is fixedly installed on the top of the furnace cover 2, the top of the rotating shaft 402 is fixedly connected to the end of the output shaft of the motor 401, and the bottom end of the rotating shaft 402 extends into the heating furnace body 1 and is fixedly connected to the U-shaped plate 403. A connecting assembly 9 is provided between the U-shaped plate 403 and the storage frame 10. The connecting assembly 9 includes two limit plates 901, a threaded rod 902 and two threaded sleeves 903. The bottom ends of the two limit plates 901 are fixedly connected to the storage frame 10, and one end of the threaded rod 902 passes through the two limit plates 901 and the U-shaped plate 403 respectively, and the two threaded sleeves 903 are threadedly connected to the threaded rod 902.

[0029] Among them, the motor 401 is started, and the motor 401 drives the rotating shaft 402 to rotate, thereby driving the U-shaped plate 403 to rotate, and then driving the storage frame 10 to rotate, so that the alloy elements are fully dissolved and diffused evenly. At the same time, when the storage frame 10 is located on one side of the nozzle 503, the wind can dissipate the heat of the storage frame 10 evenly. The structure is simple and the use effect is good. The threaded sleeve 903 is rotated and kept away from the threaded plug rod 902, and then the threaded plug rod 902 is taken out to release the fixation between the storage frame 10 and the U-shaped plate 403, and the storage frame 10 is installed in the same way.

[0030] The method of using this embodiment is:

[0031] When in use, the mold steel is located in the storage frame 10, and then the hydraulic cylinder 8 is started. The piston rod on the hydraulic cylinder 8 contracts to drive the connecting frame 7 to move downward, thereby driving the furnace cover 2 to move downward, and then driving the mold steel to move into the heating furnace body 1. The heating furnace body 1 works to heat the mold steel to the solid solution temperature and performs online solid solution treatment on the mold steel. Similarly, the mold steel is driven upward by the hydraulic cylinder 8, and the hair dryer 501 is started at the same time. The hair dryer 501 generates wind, and the wind enters the nozzle 503 through the air pipe 502, and finally the wind is discharged through the nozzle 503 to cool the mold steel. The operation is simple and the use cost is low. At the same time, the water storage tank 6 is filled with water, and the water cools the air in the air pipe 502 to further improve the heat dissipation effect.

[0032] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited and can be determined using conventional equipment. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.

[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A mold steel online solution treatment system, comprising a heating furnace body (1), a furnace cover (2) and a mounting frame (3), wherein the heating furnace body (1) is fixedly mounted on the inner bottom end of the mounting frame (3), and the bottom end of the furnace cover (2) extends into the heating furnace body (1), characterized in that: A storage frame (10) is movably provided inside the heating furnace body (1); a heat dissipation assembly (5) is provided on the mounting frame (3); the heat dissipation assembly (5) comprises a hair dryer (501), an air pipe (502) and a nozzle (503); the hair dryer (501) is fixedly mounted on one side of the mounting frame (3); one end of the air pipe (502) is fixedly connected to an output end of the hair dryer (501); and the other end of the air pipe (502) is fixedly connected to the nozzle (503); the nozzle (503) is fixedly mounted on one side of the interior of the mounting frame (3); and an adjustment assembly is provided on the furnace cover (2); the adjustment assembly comprises a connecting frame (7) and a hydraulic cylinder (8).

2. The mold steel online solution treatment system according to claim 1, characterized in that: The top and bottom ends of the hydraulic cylinder (8) are fixedly connected to the connecting frame (7) and the mounting frame (3) respectively, and the bottom front side of the connecting frame (7) is fixedly connected to the furnace cover (2).

3. The mold steel online solution treatment system according to claim 1, characterized in that: A water tank (6) is movably provided at the bottom of the hair dryer (501), and the water tank (6) is fixedly mounted on one side of the mounting frame (3).

4. The mold steel online solution treatment system according to claim 1, characterized in that: The furnace cover (2) is provided with a rotating assembly (4), and the rotating assembly (4) comprises a motor (401), a rotating shaft (402) and a U-shaped plate (403).

5. The mold steel online solution treatment system according to claim 4, characterized in that: The motor (401) is fixedly mounted on the top of the furnace cover (2), the top of the rotating shaft (402) is fixedly connected to the end of the output shaft of the motor (401), and the bottom of the rotating shaft (402) extends into the heating furnace body (1) and is fixedly connected to the U-shaped plate (403).

6. The mold steel online solution treatment system according to claim 4, characterized in that: A connection assembly (9) is provided between the U-shaped plate (403) and the storage frame (10), and the connection assembly (9) comprises two limit plates (901), a threaded insert rod (902) and two threaded sleeves (903).

7. The mold steel online solution treatment system according to claim 6, characterized in that: The bottom ends of the two limit plates (901) are fixedly connected to the storage frame (10), one end of the threaded rod (902) passes through the two limit plates (901) and the U-shaped plate (403) respectively, and the two threaded sleeves (903) are threadedly connected to the threaded rod (902).

Citation Information

Patent Citations

  • Die steel heat treatment quenching equipment

    CN220376728U