Installation and debugging device of split type laser sensor

Abstract

The utility model discloses an installation and debugging device of a split type laser sensor, which belongs to the technical field of split type laser sensor debugging, installs a laser on a sensor shell, and comprises a positioning part; the mounting part comprises an adjusting carrying table and a mounting clamping jaw, the mounting clamping jaw is used for clamping the laser, and the adjusting carrying table is used for moving the mounting clamping jaw; the optical test board is arranged opposite to the laser device, and the distance between the optical test board and the laser device is adjustable; and the control part is connected with the positioning part, the mounting part and the optical test plate. According to the utility model, rapid installation processing of the split type laser sensor is realized, real-time detection and debugging can be carried out in the installation process, accurate installation of the laser is facilitated, compared with traditional manual operation, the installation and debugging precision is higher, the efficiency is higher, errors can be effectively reduced, and the forming quality of the split type laser sensor is ensured.

Description

Technical Field

[0001] The utility model belongs to the technical field of installation and debugging of split-type laser sensors, and in particular relates to an installation and debugging device for a split-type laser sensor. Background Art

[0002] As the name implies, a split laser sensor is a sensor that separates the sensor body and the controller. This design allows the sensor to adapt to various measurement scenarios more flexibly, especially in complex and narrow environments. The split laser sensor reduces the size of the sensor and improves the accuracy and flexibility of measurement by separating the measurement part and the control part.

[0003] The transmitting end of the existing split laser sensor is a laser, which is responsible for emitting a laser beam. During the production process, the assembly and debugging of the laser often determines the quality of the split laser sensor. At present, the common debugging method in the industry is still manual debugging, that is, the operator holds the laser for debugging. The debugging accuracy is poor and the efficiency is low. It is difficult to ensure the molding quality of the split laser sensor. Once the position deviation occurs during the assembly and debugging of the laser, the assembled split laser sensor can only be disassembled and reworked, which is time-consuming and labor-intensive. Utility Model Content

[0004] The utility model overcomes the deficiencies of the prior art and provides an installation and debugging device for a split laser sensor to solve the problems existing in the prior art.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is: a split laser sensor installation and debugging device, the laser is installed on the sensor housing, including

[0006] A positioning portion, the positioning portion installing and positioning the sensor housing;

[0007] A mounting part, the mounting part includes an adjustment platform and a mounting clamp, the mounting clamp clamps the laser, and the adjustment platform moves the mounting clamp to mount the laser on the sensor housing;

[0008] An optical test board, wherein the optical test board and the laser are arranged opposite to each other, and the distance between the optical test board and the laser is adjustable;

[0009] A control unit is connected to the positioning unit, the mounting unit and the optical testing board to achieve control and information exchange.

[0010] In a preferred embodiment of the present invention, a substrate is further included, and the positioning part and the control part are both fixedly mounted on the substrate.

[0011] In a preferred embodiment of the present invention, a first adjusting portion and a second adjusting portion are provided on the substrate, the first adjusting portion adjusts the position of the mounting portion, and the second adjusting portion adjusts the position of the optical test board.

[0012] In a preferred embodiment of the utility model, the first adjusting part includes a first guide rail and a sliding seat, the first guide rail is installed on the base plate, the sliding seat is installed on the first guide rail and moves along the length direction of the first guide rail, and the mounting part is located on the sliding seat.

[0013] In a preferred embodiment of the utility model, a stopper is arranged on the base plate to limit and block the sliding seat.

[0014] In a preferred embodiment of the utility model, the second adjustment part includes a second guide rail and a sliding bracket, the second guide rail is installed on the base plate, the sliding bracket is installed on the second guide rail and moves along the length direction of the second guide rail, and the optical test board is installed on the sliding bracket.

[0015] In a preferred embodiment of the utility model, the base plate is provided with scale lines, and the side of the sliding bracket is provided with a scale measuring block, and the scale measuring block is aligned with the scale lines to measure the displacement distance of the optical test board.

[0016] In a preferred embodiment of the utility model, the positioning part includes a positioning block and a positioning clamping claw, the positioning block is provided with a cavity for installing the sensor housing, and the clamping end of the positioning clamping claw is located in the cavity to clamp and position the sensor housing.

[0017] The utility model solves the defects existing in the background technology, and has the following beneficial effects:

[0018] The installation and debugging device of the utility model realizes the rapid installation and processing of the split laser sensor, and can perform real-time detection and debugging during the installation process, which is conducive to the accurate installation of the laser. Compared with traditional manual operation, its installation and debugging accuracy is higher and the efficiency is faster, and it can effectively reduce errors and ensure the molding quality of the split laser sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0020] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the utility model;

[0021] Figure 2 for Figure 1 Enlarged view of part A in the middle;

[0022] Figure 3 This is a schematic diagram of the structure of the positioning part of the preferred embodiment of the utility model;

[0023] Figure 4 It is a partial structural schematic diagram of a preferred embodiment of the utility model;

[0024] In the figure: 10, positioning part; 11, positioning block; 111, cavity; 12, positioning clamp; 20, mounting part; 21, adjusting stage; 22, mounting clamp; 30, optical test board; 40, control part; 50, substrate; 51, scale line; 60, first adjustment part; 61, first guide rail; 62, sliding seat; 70, second adjustment part; 71, second guide rail; 72, sliding bracket; 80, stopper; 90, scale measuring block. DETAILED DESCRIPTION

[0025] The following will disclose multiple embodiments of the present invention with drawings. For the purpose of clear description, many physical details will be described together in the following description. However, it should be understood that these physical details should not be used to limit the present invention. In other words, in some embodiments of the present invention, these physical details are not necessary. In addition, in order to simplify the drawings, some conventional structures and components will be depicted in a simple schematic manner in the drawings.

[0026] In addition, in the present utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present utility model. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0027] The present embodiment provides an installation and debugging device for a split laser sensor, which installs the laser on the sensor housing. The installation and debugging device realizes the rapid installation and processing of the split laser sensor, and can perform real-time detection and debugging during the installation process, which is conducive to the accurate installation of the laser. Compared with traditional manual operation, the installation and debugging has higher accuracy and higher efficiency, can effectively reduce errors, and ensure the molding quality of the split laser sensor.

[0028] Combination Figures 1 to 4As shown, the installation and debugging device of the split laser sensor of this embodiment includes a positioning part 10, a mounting part 20, an optical test board 30 and a control part 40. The positioning part 10 positions the sensor housing, the mounting part 20 mounts the laser on the sensor housing, and the optical test board 30 can be debugged during the installation process of the laser to improve the installation accuracy of the laser. The control part 40 can control the entire device and exchange information to improve installation efficiency.

[0029] In this embodiment, the installation and debugging device of the split laser sensor also includes a substrate 50, and the positioning part 10 and the control part 40 are fixedly installed on the substrate 50, and the substrate 50 is provided with a first adjustment part 60 and a second adjustment part 70. The first adjustment part 60 adjusts the position of the installation part 20, and the second adjustment part 70 adjusts the position of the optical test board 30. Under the adjustment action of the first adjustment part 60, the installation part 20 moves, so as to install the laser on the sensor housing, and the optical test board 30 changes its position under the action of the second adjustment part 70 to meet the debugging requirements of the laser and improve the debugging and detection accuracy of the laser.

[0030] Combination Figure 1 and Figure 4 As shown, the first adjustment portion 60 of the present embodiment includes a first guide rail 61 and a sliding seat 62. The first guide rail 61 is installed on the substrate 50. The sliding seat 62 is installed on the first guide rail 61 and moves along the length direction of the first guide rail 61. The mounting portion 20 is located on the sliding seat 62. The number of first guide rails 61 of the present embodiment is two and they are arranged in parallel, thereby realizing the guiding movement of the sliding seat 62, which is beneficial to the stable movement of the mounting portion 20.

[0031] Specifically, a stopper 80 is provided on the substrate 50 to limit and block the sliding seat 62. The stopper 80 can limit and block the maximum stroke of the sliding seat 62 to prevent the sliding seat 62 from moving excessively and causing damage to the laser during the installation process.

[0032] In this embodiment, the second adjustment part 70 includes a second guide rail 71 and a sliding bracket 72. The second guide rail 71 is installed on the substrate 50. The sliding bracket 72 is installed on the second guide rail 71 and moves along the length direction of the second guide rail 71. The optical test board 30 is installed on the sliding bracket 72. Driven by the sliding bracket 72, the optical test board 30 moves, so that the distance between the optical test board 30 and the laser changes, thereby meeting the debugging requirements of the laser and improving the debugging and detection accuracy of the laser.

[0033] Specifically, a scale line 51 is provided on the substrate 50, and a scale measuring block 90 is provided on the side of the sliding bracket 72. The scale measuring block 90 is aligned with the scale line 51 to measure the displacement distance of the optical test board 30. Under the alignment operation of the scale measuring block 90 and the scale line 51, the position of the optical test board 30 can be determined to meet the debugging requirements of the laser and improve the installation accuracy of the laser.

[0034] Combination Figure 1 , Figure 2 as well as Figure 3 As shown, the positioning portion 10 of this embodiment includes a positioning block 11 and a positioning clamp 12. The positioning block 11 is provided with a cavity 111 for installing the sensor housing. The clamping end of the positioning clamp 12 is located in the cavity 111 to clamp and position the sensor housing. After the sensor housing is placed in the cavity 111, the clamping end of the positioning clamp 12 clamps the sensor housing to complete the stable positioning of the sensor housing.

[0035] In this embodiment, the mounting part 20 includes an adjustment platform 21 and a mounting clamp 22. The mounting clamp 22 clamps the laser, and the adjustment platform 21 moves the mounting clamp 22 to install the laser on the sensor housing. Under the cooperation of the first adjustment part 60 and the mounting part 20, the laser is clamped and moved to the sensor housing for installation operation.

[0036] In actual use of the installation and debugging device of the split laser sensor of this embodiment, the sensor housing is positioned and installed by the positioning part 10, and after the installation claws 22 of the installation part 20 clamp the laser, the laser is installed into the sensor housing with the cooperation of the first adjustment part 60 and the adjustment stage 21, and the optical test board 30 can be debugged during the laser installation process. By observing the spot size of the laser on the optical test board 30, the stage 21 is adjusted by operation until the spot size of the laser on the optical test board 30 reaches the ideal effect, the installation and debugging of the laser is completed.

[0037] In this embodiment, the control unit 40 is a control box, which is provided with a controller inside to control the device as a whole, and control buttons are provided on the surface of the control box to control the start and stop operation of the device.

[0038] In summary, the installation and debugging device of this embodiment realizes the rapid installation and processing of the split laser sensor, and can perform real-time detection and debugging during the installation process, which is conducive to the accurate installation of the laser. Compared with traditional manual operation, its installation and debugging accuracy is higher and the efficiency is faster, which can effectively reduce errors and ensure the molding quality of the split laser sensor.

[0039] Although the utility model has been described above with reference to various embodiments, it should be understood that many changes and modifications may be made without departing from the scope of the utility model. That is to say, the methods, systems or devices discussed above are all examples. Various configurations may appropriately omit, replace or add various processes or components. For example, in an alternative configuration, the method may be performed in an order different from the order described, and / or various stages may be added, omitted and / or combined. Moreover, the features described with respect to certain configurations may be combined in various other configurations. Different aspects and elements of the configuration may be combined in a similar manner. In addition, with the development of technology, many elements are merely examples and do not limit the scope of the present disclosure or claims.

[0040] Specific details are given in the specification to provide a thorough understanding of the exemplary configurations including implementations. However, the configurations can be practiced without these specific details. For example, well-known circuits, processes, algorithms, structures, and techniques have been shown without unnecessary details to avoid obscuring the configurations. This description provides only example configurations and does not limit the scope, applicability, or configurations of the claims. On the contrary, the foregoing description of the configurations will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes may be made to the functions and arrangements of the elements without departing from the spirit or scope of the present disclosure.

[0041] In addition, although each operation may describe the operation as a sequential process, many operations may be performed in parallel or simultaneously. In addition, the order of the operations may be rearranged. A process may have additional steps. In addition, examples of methods may be implemented by hardware, software, firmware, middleware, code, hardware description language, or any combination thereof. When implemented in software, firmware, middleware, or code, program code or code segments for performing the necessary tasks may be stored in a non-transitory computer-readable medium such as a storage medium, and the described tasks are performed by a processor.

[0042] In summary, it is intended that the above detailed description is considered to be illustrative rather than restrictive, and it should be understood that the claims (including all equivalents) are intended to define the spirit and scope of the utility model. The above embodiments should be understood to be only used to illustrate the utility model and not to limit the scope of protection of the utility model. After reading the contents of the records of the utility model, the technicians can make various changes or modifications to the utility model, and these equivalent changes and modifications also fall within the scope defined by the claims of the utility model.

Claims

1. A split laser sensor installation and debugging device, which installs the laser on the sensor housing, characterized in that: include A positioning portion (10), wherein the positioning portion (10) installs and positions the sensor housing; A mounting portion (20), the mounting portion (20) comprising an adjustment platform (21) and a mounting clamp (22), the mounting clamp (22) clamps the laser, and the adjustment platform (21) moves the mounting clamp (22) to mount the laser on the sensor housing; an optical testing board (30), the optical testing board (30) and the laser being arranged opposite to each other, and the distance between the optical testing board (30) and the laser being adjustable; A control unit (40) is connected to the positioning unit (10), the mounting unit (20) and the optical test board (30) to achieve control and information exchange.

2. The installation and debugging device of a split laser sensor according to claim 1, characterized in that: It also comprises a substrate (50), on which the positioning portion (10) and the control portion (40) are both fixedly mounted.

3. The installation and debugging device of a split laser sensor according to claim 2, characterized in that: The substrate (50) is provided with a first adjusting portion (60) and a second adjusting portion (70); the first adjusting portion (60) adjusts the position of the mounting portion (20), and the second adjusting portion (70) adjusts the position of the optical test board (30).

4. The installation and debugging device of a split laser sensor according to claim 3, characterized in that: The first adjusting portion (60) comprises a first guide rail (61) and a sliding seat (62); the first guide rail (61) is mounted on the base plate (50); the sliding seat (62) is mounted on the first guide rail (61) and moves along the length direction of the first guide rail (61); and the mounting portion (20) is located on the sliding seat (62).

5. The installation and debugging device of a split laser sensor according to claim 4, characterized in that: A stopper (80) is provided on the base plate (50) to limit and block the sliding seat (62).

6. The installation and debugging device of a split laser sensor according to claim 3, characterized in that: The second adjustment portion (70) comprises a second guide rail (71) and a sliding bracket (72); the second guide rail (71) is mounted on the substrate (50); the sliding bracket (72) is mounted on the second guide rail (71) and moves along the length direction of the second guide rail (71); and the optical test board (30) is mounted on the sliding bracket (72).

7. The installation and debugging device of a split laser sensor according to claim 6, characterized in that: The base plate (50) is provided with scale lines (51), and a scale measuring block (90) is provided on the side of the sliding bracket (72). The scale measuring block (90) is aligned with the scale lines (51) to measure the displacement distance of the optical test plate (30).

8. The installation and debugging device of a split laser sensor according to claim 1, characterized in that: The positioning portion (10) comprises a positioning block (11) and a positioning clamping claw (12); the positioning block (11) is provided with a cavity (111) for installing the sensor housing; the clamping end of the positioning clamping claw (12) is located in the cavity (111) for clamping and positioning the sensor housing.

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