Surface defect detection device for alloy parts

By designing a device for surface defect detection of alloy parts, using hydraulic cylinder to drive the printing plate down to print marks at defect locations, the problem of not being able to leave marks in the prior art is solved and the accuracy of component classification is improved.

CN222952233UActive Publication Date: 2025-06-06DONGTAI HEJINGCHENG HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202421336740.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-06-06
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

Existing alloy parts surface defect detection devices cannot leave marks on parts that detect defects, resulting in easy confusion among staff when sorting.

Method used

A detection device including a fixing frame, a sliding sleeve and a screw sleeve is designed, and the printing plate is driven down by a hydraulic cylinder, and the marking is printed on the surface of the alloy component. The marking position is determined by the flaw detector using a high-resolution camera.

Benefits of technology

It realizes that when the surface defect of the alloy component is detected, it can automatically print marks at the defect location, avoiding staff from mixing defects and complete components during classification.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of alloy parts, in particular to an alloy part surface defect detection device which comprises a fixing frame, a sliding sleeve and a screw sleeve, bearings I are embedded in two sides of the fixing frame, a screw rod is fixedly mounted on inner rings of the two bearings I, the screw sleeve is meshed with the screw rod, and the sliding sleeve is connected with the screw rod. A flaw detection detector body is mounted at the bottom of the threaded sleeve, a sliding rod is mounted in the fixing frame on the front side of the lead screw, a sliding sleeve is slidably connected with the sliding rod, a connecting block is mounted on the side, opposite to the threaded sleeve, of the sliding sleeve, a hydraulic cylinder is mounted at the bottom of the sliding sleeve, and a printing plate is mounted at the bottom of the hydraulic cylinder; and second bearings are symmetrically embedded in the two sides of the fixing frame below the printing plate, and fixing rollers are fixedly installed on inner rings of the two second bearings. The device has the advantages that marks can be printed on the surfaces of the alloy parts when the surfaces of the alloy parts are detected to be damaged, and mixing of workers is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of alloy parts, in particular to a device for detecting surface defects of alloy parts. Background Art

[0002] Alloy parts are usually used in automobiles, aircraft and other mechanical equipment. Alloys usually refer to materials made of two or more metals or a mixture of metals and non-metallic elements. Using alloys when manufacturing parts can improve their strength, wear resistance and corrosion resistance, thereby increasing the service life of the parts. Alloy part surface defect detection equipment usually refers to equipment used to detect surface defects of metal parts, which uses optical principles to detect surface defects, such as using a high-resolution camera or microscope to observe and record defects.

[0003] After the current surface defect detection device for alloy parts has completed the inspection of alloy parts, it is unable to mark the defective or damaged alloy parts, which makes it easy for workers to get confused when classifying complete and defective alloy parts. Utility Model Content

[0004] The purpose of the utility model is to provide a device for detecting surface defects of alloy parts, which has the advantage of being able to print marks on the surface of alloy parts when damage is detected on the surface of the alloy parts, thereby avoiding confusion among staff and solving the problem that the device for detecting surface defects of alloy parts cannot leave marks on defective alloy parts.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for detecting surface defects of alloy parts, comprising a fixed frame, a sliding sleeve and a screw sleeve, bearings 1 are embedded and installed on both sides of the fixed frame, two inner rings of the bearings 1 are fixedly installed with screws, the screw sleeves are meshed and connected with the screws, a flaw detector body is installed at the bottom of the screw sleeves, a sliding rod is installed inside the fixed frame on the front side of the screw, the sliding sleeve is slidably connected with the sliding rod, a connecting block is installed on the side opposite to the sliding sleeve and the screw sleeve, a hydraulic cylinder is installed at the bottom of the sliding sleeve, a printing plate is installed at the bottom of the hydraulic cylinder, bearings 2 are symmetrically embedded and installed on both sides of the fixed frame below the printing plate, two groups of bearings 2 are fixedly installed with fixed rollers on the inner rings, and conveyor belts are installed on the two fixed rollers.

[0006] When using a device for detecting surface defects of alloy parts in the technical solution, a supporting force is provided to the fixed frame through a fixed seat, a second motor drives a fixed roller to rotate through a transmission structure, and the fixed roller drives a conveyor belt to move, a staff member places the alloy parts to be detected on the conveyor belt, and the conveyor belt conveys the alloy parts to the bottom of the flaw detector body, the first motor drives the screw rod to rotate through a transmission structure, the screw sleeve moves on the rotating screw rod, the screw sleeve drives the sliding sleeve to move on the sliding rod through a connecting block, and the screw sleeve drives the flaw detector body to move and adjust the flaw detection position, so that the flaw detector body is aligned with the alloy parts on the conveyor belt, and the flaw detector body uses a high-resolution camera to detect the surface of the alloy parts. When the surface of the alloy parts on the conveyor belt is damaged, the conveyor belt moves the alloy parts to the printing plate to descend, the hydraulic cylinder drives the printing plate to descend, and the printing plate leaves a mark on the surface of the damaged alloy parts, and the staff takes away the alloy parts with the mark on the surface for processing.

[0007] Preferably, a motor 1 is installed on the side of the fixing frame, and a transmission structure of the motor 1 is fixedly connected to the screw rod. The motor 1 drives the screw rod to rotate through the transmission structure.

[0008] Preferably, a second motor is installed on the side of the fixing frame below the first motor, and the transmission structure of the second motor is fixedly connected to the fixing roller. The second motor drives the fixing roller to rotate through the transmission structure.

[0009] Preferably, a positioning rod 1 is installed inside the fixing frame above the screw sleeve, a positioning sleeve 1 is installed on the top of the screw sleeve, and the positioning rod 1 passes through the positioning sleeve 1. The positioning rod 1 positions the screw sleeve, and when the screw sleeve moves laterally, the positioning sleeve 1 moves on the positioning rod 1 to prevent the screw sleeve from shaking.

[0010] Preferably, a second positioning sleeve is installed at the front end of the sliding sleeve, and a second positioning rod is installed at the front end of the printing plate, and the top of the second positioning rod passes through the second positioning sleeve. The second positioning rod limits the printing plate, and when the printing plate is raised or lowered, the second positioning rod moves inside the second positioning sleeve to prevent the printing plate from shaking.

[0011] Preferably, movable holes are symmetrically provided on both sides of the fixing frames on both sides of the flaw detector body. The flaw detector body can pass through the two movable holes when moving to avoid interference with the fixing frames.

[0012] Preferably, the bottom of the fixing frame is provided with fixing seats in a rectangular array, and the fixing seats provide support force to the fixing frame.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model provides a connecting block and a printing plate. When the screw sleeve moves on the rotating screw rod, the sliding sleeve is driven to move synchronously on the sliding rod through the connecting block. The flaw detector body below the screw sleeve uses a high-resolution camera to detect the surface of the alloy component. When the surface of the alloy component on the conveyor belt is found to be damaged, the conveyor belt moves the alloy component to the printing plate to descend, and the hydraulic cylinder drives the printing plate to descend. The printing plate leaves a mark on the surface of the damaged alloy component. The staff takes away the alloy component with the mark on the surface for processing, so that when the surface of the alloy component is detected to be damaged, the mark can be printed on the surface of the alloy component to avoid confusion by the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first angle;

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a second angle;

[0017] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model from a third angle;

[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the utility model from a fourth angle.

[0019] In the figure: 1. fixed frame; 2. movable hole; 3. bearing 1; 4. positioning rod 1; 5. sliding rod; 6. sliding sleeve; 7. positioning rod 2; 8. motor 1; 9. bearing 2; 10. fixed roller; 11. motor 2; 12. screw sleeve; 13. flaw detector body; 14. conveyor belt; 15. screw rod; 16. positioning sleeve 1; 17. positioning sleeve 2; 18. hydraulic cylinder; 19. printing plate; 20. fixing seat; 21. connecting block. DETAILED DESCRIPTION

[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0022] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0023] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0024] Embodiment 1

[0025] like Figure 1-Figure 4 As shown, the present invention proposes a device for detecting surface defects of alloy parts, including a fixing frame 1, a sliding sleeve 6 and a screw sleeve 12, bearings 3 are embedded and installed on both sides of the fixing frame 1, screw rods 15 are fixedly installed on the inner rings of the two bearings 3, a motor 8 is installed on the side of the fixing frame 1, the transmission structure of the motor 8 is fixedly connected to the screw rod 15, the screw sleeve 12 is meshed and connected to the screw rod 15, a flaw detector body 13 is installed at the bottom of the screw sleeve 12, movable holes 2 are symmetrically opened on both sides of the fixing frame 1 on both sides of the flaw detector body 13, and a sliding rod is installed inside the fixing frame 1 on the front side of the screw rod 15. 5, the sliding sleeve 6 is slidably connected to the sliding rod 5, a connecting block 21 is installed on the side opposite to the sliding sleeve 6 and the screw sleeve 12, a hydraulic cylinder 18 is installed at the bottom of the sliding sleeve 6, a printing plate 19 is installed at the bottom of the hydraulic cylinder 18, bearings 9 are symmetrically embedded and installed on both sides of the fixed frame 1 below the printing plate 19, fixed rollers 10 are fixedly installed on the inner rings of the two groups of bearings 9, and conveyor belts 14 are installed on the two fixed rollers 10, a motor 2 11 is installed on the side of the fixed frame 1 below the motor 1 8, the transmission structure of the motor 2 11 is fixedly connected to the fixed roller 10, and a fixed seat 20 is installed in a rectangular array at the bottom of the fixed frame 1.

[0026] In this embodiment, the fixing frame 1 is provided with supporting force by the fixing seat 20, the motor 2 11 drives the fixed roller 10 to rotate through the transmission structure, and the fixed roller 10 drives the conveyor belt 14 to move. The staff puts the alloy parts to be detected on the conveyor belt 14, and the conveyor belt 14 conveys the alloy parts to the bottom of the flaw detector body 13. The motor 1 8 drives the screw rod 15 to rotate through the transmission structure, and the screw sleeve 12 moves on the rotating screw rod 15. The screw sleeve 12 drives the sliding sleeve 6 to move on the sliding rod 5 through the connecting block 21, and the screw sleeve 12 drives the flaw detector body 13 to move and adjust the flaw detection position, so that the flaw detector body 13 is aligned with the alloy parts on the conveyor belt 14. The flaw detector body 13 uses a high-resolution camera to detect the surface of the alloy parts. When the surface of the alloy parts on the conveyor belt 14 is damaged, the conveyor belt 14 moves the alloy parts to the printing plate 19 to descend, and the hydraulic cylinder 18 drives the printing plate 19 to descend. The printing plate 19 leaves marks on the surface of the damaged alloy parts, and the staff takes away the alloy parts with marks on the surface for processing.

[0027] Embodiment 2

[0028] like Figure 1-Figure 4 As shown, the utility model proposes a device for detecting surface defects of alloy parts. Compared with the first embodiment, this embodiment also includes: a positioning rod 4 and a positioning rod 7. A positioning rod 4 is installed inside the fixing frame 1 above the screw sleeve 12, a positioning sleeve 16 is installed on the top of the screw sleeve 12, the positioning rod 4 passes through the positioning sleeve 16, a positioning sleeve 17 is installed on the front end of the sliding sleeve 6, a positioning rod 7 is installed on the front end of the printing plate 19, and the top of the positioning rod 7 passes through the positioning sleeve 17.

[0029] In this embodiment, the screw sleeve 12 is positioned by the positioning rod 14. When the screw sleeve 12 moves laterally, the positioning sleeve 16 moves on the positioning rod 4 to prevent the screw sleeve 12 from shaking. The positioning rod 27 limits the printing plate 19. When the printing plate 19 is raised or lowered, the positioning rod 27 moves inside the positioning sleeve 217 to prevent the printing plate 19 from shaking.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A device for detecting surface defects of alloy parts, comprising a fixing frame (1), a sliding sleeve (6) and a threaded sleeve (12), characterized in that: Bearings (3) are embedded and installed on both sides of the fixed frame (1), and screws (15) are fixedly installed on the inner rings of the two bearings (3). The screw sleeve (12) is meshed and connected with the screw rod (15), and a flaw detector body (13) is installed at the bottom of the screw sleeve (12). A sliding rod (5) is installed inside the fixed frame (1) in front of the screw rod (15), and the sliding sleeve (6) is slidably connected with the sliding rod (5). A connecting block (21) is installed on the opposite side of the sliding sleeve (6) and the screw sleeve (12). A hydraulic cylinder (18) is installed at the bottom of the sliding sleeve (6), and a printing plate (19) is installed at the bottom of the hydraulic cylinder (18). Bearings (9) are symmetrically embedded and installed on both sides of the fixed frame (1) below the printing plate (19), and fixed rollers (10) are fixedly installed on the inner rings of the two groups of bearings (9), and conveyor belts (14) are installed on the two fixed rollers (10).

2. The device for detecting surface defects of alloy parts according to claim 1, characterized in that: A motor 1 (8) is installed on the side of the fixed frame (1), and the transmission structure of the motor 1 (8) is fixedly connected to the screw rod (15).

3. The device for detecting surface defects of alloy parts according to claim 2, characterized in that: A second motor (11) is installed on the side of the fixed frame (1) below the first motor (8), and the transmission structure of the second motor (11) is fixedly connected to the fixed roller (10).

4. The device for detecting surface defects of alloy parts according to claim 1, characterized in that: A positioning rod (4) is installed inside the fixing frame (1) above the screw sleeve (12), a positioning sleeve (16) is installed on the top of the screw sleeve (12), and the positioning rod (4) passes through the positioning sleeve (16).

5. The device for detecting surface defects of alloy parts according to claim 1, characterized in that: The front end of the sliding sleeve (6) is provided with a second positioning sleeve (17), the front end of the printing plate (19) is provided with a second positioning rod (7), and the top of the second positioning rod (7) passes through the second positioning sleeve (17).

6. The device for detecting surface defects of alloy parts according to claim 1, characterized in that: The fixing frames (1) on both sides of the flaw detector body (13) are symmetrically provided with movable holes (2).

7. The device for detecting surface defects of alloy parts according to claim 1, characterized in that: The bottom of the fixing frame (1) is provided with fixing seats (20) in a rectangular array.