Automatic assembly line suitable for burning hangers

By designing automatic assembly lines, the automated paint removal and incineration process of hanging utensils is realized, which solves the problems of safety hazards, high labor intensity and low efficiency in the existing technology, and improves the processing speed and efficiency.

CN222957101UActive Publication Date: 2025-06-10HANGZHOU PANASIA SANITARY WARE
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Patent Information

Application Number
CN202421902497.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-10
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing paint removal and incineration process of hanging utensils has safety hazards, high labor intensity and low efficiency, and it is difficult to meet the needs of efficient and continuous production.

Method used

An automatic assembly line is designed, including an incinerator, loading rack, transmission track, flushing mechanism and scrubbing mechanism. The automatic loading and picking of the incinerator is achieved through the movement of the transmission frame, and automatic flushing and scrubbing are achieved through the flushing and scrubbing mechanism.

Benefits of technology

The automated paint removal and incineration process of hanging utensils has been realized, which reduces the steps of manual participation, reduces labor intensity, eliminates safety hazards during manual operation, and greatly improves the speed and efficiency of the processing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The automatic assembly line comprises an incinerator, a loading frame is installed in the incinerator in a sliding mode, a transmission rail is fixedly connected to one side of the outer surface of the incinerator, a positioning plate is fixedly connected to the tail end of the transmission rail, and a threaded transmission rod is fixedly connected to a transmission shaft of a first transmission motor. A transmission frame is in threaded connection with the surface of the threaded transmission rod, a connecting block is fixedly installed at the top of the electric telescopic rod, a limiting groove is formed in the surface of one side of the loading frame, flushing mechanisms are arranged on the two sides of the surface of the transmission rail, and a brushing mechanism is installed on one side of each flushing mechanism. The device has the advantages that the transmission frame moves on the transmission track through rotation of the threaded transmission rod, when the connecting block is installed in the limiting groove in the bottom face of the loading frame in a matched mode, the transmission frame drives the loading frame to continuously and horizontally move on the transmission track, automatic material taking, washing and brushing of a hanging tool in an incinerator are achieved, and the working efficiency is improved. Manpower is effectively saved; and potential safety hazards are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of paint stripping and incineration, and specifically, to an automatic production line suitable for incinerating hanging tools. Background Art

[0002] In the painting industry, after a period of use, a large amount of paint residues will accumulate on the surface of the hanging tool, which not only affects the normal use of the hanging tool, but also may lead to a decline in the painting quality of subsequent workpieces. Therefore, regular paint stripping treatment of the hanging tool is one of the necessary processes. At present, for the removal of the old paint film on the hanging tool, the commonly used method is to achieve it by high-temperature incineration in a special incinerator.

[0003] In the existing paint stripping and incineration process of the hanging tool, the operator needs to manually put the hanging tool into the incinerator, and after the incineration process ends, the operator also needs to manually take the hanging tool out of the furnace. Subsequently, high-pressure water flushing and manual brushing and other steps are also required on the surface of the hanging tool to remove the remaining ashes and the paint film that is not completely burned. However, this treatment method has significant safety hazards. The high-temperature environment in the incinerator poses a direct threat to the operator. Long-term exposure to high temperature and harmful gases may cause occupational health problems, and safety accidents such as scalding and burning are also likely to occur when the operator manually puts in and takes out the hanging tool. In addition, this method is inefficient. The entire paint stripping and incineration process highly depends on manual operation, not only with a large labor intensity, but also with a limited processing speed, making it difficult to meet the requirements of high-efficiency and continuous production. For the problems in the related technology, no effective solution has been proposed yet. Summary of the Utility Model

[0004] In view of the problems in the related technology, the utility model proposes an automatic production line suitable for incinerating hanging tools to overcome the above-mentioned technical problems existing in the existing related technology.

[0005] For this purpose, the specific technical solution adopted by the utility model is as follows:

[0006] An automatic production line suitable for incinerating hanging tools includes an incinerator. A loading rack is slidably installed inside the incinerator. A first rolling wheel is rotatably installed at the bottom of the loading rack. A moving groove is formed on the bottom surface of the inner wall of the incinerator. The first rolling wheel is fitted and installed in the moving groove. A transmission track is fixedly connected to one side of the outer surface of the incinerator. A positioning plate is fixedly connected to the end of the transmission track. A first transmission motor is fixedly installed on the surface of the positioning plate. A threaded transmission rod is fixedly connected to the transmission shaft of the first transmission motor. A transmission frame is threadedly connected to the surface of the threaded transmission rod. An electric telescopic rod is fixedly installed on one side surface of the transmission frame. A connecting block is fixedly installed at the top of the electric telescopic rod. A limiting groove is formed on one side surface of the loading rack. The connecting block is matched with the limiting groove in size. Flushing mechanisms are provided on both sides of the surface of the transmission track. A scrubbing mechanism is installed on one side of the flushing mechanism.

[0007] Further, in order to achieve high-pressure flushing of the fixtures after incineration in the loading rack, the flushing mechanism includes support frames fixedly installed on both sides of the surface of the transmission track. A water delivery pipe is fixedly installed on the surface of the support frame. A nozzle is fixedly installed on one side of the water delivery pipe, and a booster pump is fixedly connected to the other side.

[0008] Further, in order to achieve efficient brushing of the fixtures after flushing, the brushing mechanism includes support seats fixedly installed on both sides of the transmission track. A cleaning frame is slidably installed inside the support seat. A second drive motor is fixedly installed on one side of the cleaning frame. A transmission shaft of the second drive motor is fixedly connected with a brushing roller, and the end of the brushing roller is rotatably installed on the surface of the cleaning frame.

[0009] Further, in order to achieve adjustment of the height of the brushing roller, a threaded cylinder is fixedly connected inside the support seat. An adjusting rod is threadedly connected inside the threaded cylinder. The top of the adjusting rod is rotatably installed with a support plate, and the support plate is slidably installed inside the support seat.

[0010] Further, in order to enable the loading rack to move on the transmission track, the first rolling wheel is matched with the sliding groove on the surface of the transmission track.

[0011] Further, in order to achieve control of the switching of electrical components on the assembly line, a multi-control switch is fixedly installed on the surface of the positioning plate.

[0012] Further, in order to enable the transmission frame to move more stably on the threaded transmission rod, two rolling wheels are rotatably installed on both sides of the bottom surface of the transmission frame, and the two rolling wheels are rotatably installed inside the transmission track.

[0013] The beneficial effects of the present utility model are as follows: By rotating the threaded transmission rod, the transmission frame moves on the transmission track. When the connecting block at the top end of the electric push rod is matched with the limiting groove on the ground of the loading rack, the transmission frame can drive the loading rack to horizontally move on the transmission track. After placing the fixtures to be incinerated on the loading rack, automatic feeding and discharging in the incinerator are realized through the movement of the transmission frame. After the transmission frame drives the loading rack to pick up the incinerated fixtures, it further drives the fixtures in the loading rack to move on the transmission track in a direction away from the incinerator. While moving, the flushing mechanism and the brushing mechanism are used to automatically flush and brush the incinerated fixtures. The automatic operation mode effectively reduces the steps of manual participation, reduces the labor intensity, eliminates potential safety hazards that may be encountered during manual operation, and greatly improves the speed and efficiency of the entire processing process. Description of the Drawings

[0014] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0015] Figure 1 is a schematic diagram of the surface structure of an automatic production line applicable to an incineration hanger according to an embodiment of the present invention;

[0016] Figure 2 is a side view of an automatic production line applicable to an incineration hanger according to an embodiment of the present invention;

[0017] Figure 3 is a schematic diagram of the connection structure between a transmission frame and a loading frame in an automatic production line applicable to an incineration hanger according to an embodiment of the present invention;

[0018] Figure 4 is a schematic diagram of the installation structure of a support seat in an automatic production line applicable to an incineration hanger according to an embodiment of the present invention.

[0019] In the figure:

[0020] 1. Incinerator; 2. Loading frame; 3. First rolling wheel; 4. Moving groove; 5. Transmission track; 6. Positioning plate; 7. First transmission motor; 8. Threaded transmission rod; 9. Transmission frame; 10. Electric telescopic rod; 11. Connection block; 12. Limiting groove; 13. Flushing mechanism; 1301. Support frame; 1302. Water delivery pipeline; 1303. Nozzle; 1304. Booster pump; 14. Scrubbing mechanism; 1401. Support seat; 1402. Cleaning frame; 1403. Second transmission motor; 1404. Scrubbing roller; 1405. Threaded cylinder; 1406. Adjusting rod; 1407. Support plate; 15. Multi-control switch; 16. Second rolling wheel. Specific embodiments

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0022] According to an embodiment of the present invention, an automatic production line applicable to an incineration hanger is provided.

[0023] Embodiment 1

[0024] As shown Figures 1 - 4 in the figure, an automatic production line applicable to a burning fixture according to an embodiment of the present utility model includes a burning furnace 1 for degreasing and burning the fixture. A loading rack 2 is slidably installed inside the burning furnace 1 for loading the fixture to be burned. A first rolling wheel 3 is rotatably installed at the bottom of the loading rack 2, and a moving groove 4 is formed on the bottom surface of the inner wall of the burning furnace 1. The first rolling wheel 3 is fitted and installed in the moving groove 4 to realize the sliding of the loading rack 2 inside the burning furnace 1. A transmission track 5 is fixedly connected to one side of the outer surface of the burning furnace 1. A positioning plate 6 is fixedly connected to the end of the transmission track 5. A first transmission motor 7 is fixedly installed on the surface of the positioning plate 6. A threaded transmission rod 8 is fixedly connected to the transmission shaft of the first transmission motor 7. A transmission frame 9 is threadedly connected to the surface of the threaded transmission rod 8. By driving the threaded transmission rod 8 to rotate through the transmission motor, the threaded transmission rod 8 drives the transmission frame 9 to move on the transmission track 5. A telescopic electric rod 10 is fixedly installed on one side surface of the transmission frame 9. A connecting block 11 is fixedly installed at the top of the telescopic electric rod 10. A limiting groove 12 is formed on one side surface of the loading rack 2. The sizes of the connecting block 11 and the limiting groove 12 are matched. After the transmission frame 9 drives the telescopic electric rod 10 to move below the loading rack 2, the telescopic electric rod 10 extends, so that the connecting block 11 is fitted and installed in the limiting groove 12, and further, after the transmission frame 9 moves, it can drive the loading rack 2 to horizontally move on the transmission track 5. Flushing mechanisms 13 are arranged on both sides of the surface of the transmission track 5 to realize high-pressure flushing of the burned fixture. A scrubbing mechanism 14 is installed on one side of the flushing mechanism 13 for automatically scrubbing the burned fixture.

[0025] As shown Figures 1 - 4As shown in the figure, the flushing mechanism 13 includes support frames 1301 fixedly installed on both sides of the surface of the transmission track 5. A water delivery pipe 1302 is fixedly installed on the surface of the support frame 1301. A plurality of nozzles 1303 are fixedly installed on one side of the water delivery pipe 1302, and a booster pump 1304 is fixedly connected to the other side. The flushing water is pressurized by the booster pump 1304 and then fed into the water delivery pipe 1302, and then sprayed out from the nozzles 1303 on one side of the water delivery pipe 1302 to realize automatic high-pressure flushing of the fixture after incineration. The scrubbing mechanism 14 includes support seats 1401 fixedly installed on both sides of the transmission track 5. A cleaning frame 1402 is slidably installed inside the support seat 1401. A second drive motor 1403 is fixedly installed on one side of the cleaning frame 1402. A scrubbing roller 1404 is fixedly connected to the transmission shaft of the second drive motor 1403. The end of the scrubbing roller 1404 is rotatably installed on the surface of the cleaning frame 1402. The scrubbing roller 1404 is driven by the second drive motor 1403 to continuously rotate on the cleaning frame 1402. When the loading rack 2 drives the fixture to pass below the scrubbing roller 1404, the fixture can be automatically scrubbed by the scrubbing roller 1404. A threaded cylinder 1405 is fixedly connected inside the support seat 1401. An adjusting rod 1406 is threadedly connected inside the threaded cylinder 1405. The top of the adjusting rod 1406 is rotatably installed with a support plate 1407. The support plate 1407 is slidably installed inside the support seat 1401 and is used to support the bottom of the cleaning frame. By turning the adjusting rod 1406, the height of the support plate 1407 inside the support seat 1401 can be changed, thereby realizing the height adjustment of the cleaning frame and the scrubbing roller 1404. The first rolling wheel 3 cooperates with the chute on the surface of the transmission track 5 to realize the movement of the loading rack 2 on the transmission track 5. A multi-control switch 15 is fixedly installed on the surface of the positioning plate 6 and is used to control the switches of various electrical components on the production line. The second rolling wheels 16 are rotatably installed on both sides of the bottom surface of the transmission frame 9. The second rolling wheels 16 are rotatably installed inside the transmission track 5 and are used to increase the stability of the transmission frame 9 when driving on the surface of the threaded transmission rod 8.

[0026] To facilitate the understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process will be described in detail below.

[0027] In summary, by means of the above technical solution of the present utility model, during actual application, the fixture to be stripped of paint and incinerated is placed on the loading rack 2 inside the incinerator 1, and the fixture is stripped of paint and incinerated by the high temperature inside the incinerator 1. After the incineration is completed, the incinerator 1 is opened, and the driving motor 7 drives the threaded transmission rod 8 to rotate, so that the threaded transmission rod 8 drives the transmission frame 9 on its surface to move along the transmission track 5 towards one side of the incinerator 1. When the electric telescopic rod 10 on the surface of the transmission frame 9 moves below the loading rack 2, the electric telescopic rod 10 extends, so that the connecting block 11 at the top is fitted into the limiting groove 12 on the bottom surface of the loading rack 2. Then, the driving motor 7 rotates in the reverse direction, so that the transmission frame 9 pulls the loading rack 2 and the incinerated fixture inside it out of the incinerator 1. After the material taking is completed, the flushing mechanism 13 and the scrubbing mechanism 14 are started. The transmission frame 9 drives the loading rack 2 to move away from the incinerator 1 along the transmission track 5. When the loading rack 2 moves below the flushing mechanism 13, the nozzles 1303 on one side of the water delivery pipe 1302 spray high-pressure water to automatically perform high-pressure flushing on the incinerated fixture. After the flushing, the transmission frame 9 drives the loading rack 2 to move below the scrubbing roller 1404, and the rotating scrubbing roller 1404 continuously scrubs the fixture on the surface of the loading rack 2, so as to scrub the incineration residues on the surface of the fixture clean, and thus complete the overall process of stripping the paint and incinerating the fixture.

[0028] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An automatic production line suitable for burning hangers, characterized in that: The incinerator (1) comprises a loading frame (2) slidably mounted inside the incinerator (1), a rolling wheel (3) rotatably mounted at the bottom of the loading frame (2), a movable groove (4) is formed on the bottom surface of the inner wall of the incinerator (1), the rolling wheel (3) is cooperatively mounted in the movable groove (4), a transmission track (5) is fixedly connected to one side of the outer surface of the incinerator (1), a positioning plate (6) is fixedly connected to the end of the transmission track (5), a transmission motor (7) is fixedly mounted on the surface of the positioning plate (6), and a transmission shaft of the transmission motor (7) is fixedly connected to the outer surface of the incinerator (1). A threaded transmission rod (8) is fixedly connected, the surface of the threaded transmission rod (8) is threadedly connected to a transmission frame (9), an electric telescopic rod (10) is fixedly mounted on one side surface of the transmission frame (9), a connecting block (11) is fixedly mounted on the top of the electric telescopic rod (10), a limiting groove (12) is formed on one side surface of the loading frame (2), the connecting block (11) and the limiting groove (12) are matched in size, and flushing mechanisms (13) are provided on both sides of the surface of the transmission track (5), and a washing mechanism (14) is installed on one side of the flushing mechanism (13).

2. The automatic assembly line for incineration hangers according to claim 1 is characterized in that: The flushing mechanism (13) comprises a support frame (1301) fixedly mounted on both sides of the surface of the transmission track (5); a water delivery pipe (1302) is fixedly mounted on the surface of the support frame (1301); a nozzle (1303) is fixedly mounted on one side of the water delivery pipe (1302); and a booster pump (1304) is fixedly connected to the other side.

3. The automatic assembly line for incineration hangers according to claim 1 is characterized in that: The scrubbing mechanism (14) comprises a support seat (1401) fixedly mounted on both sides of a transmission track (5); a cleaning frame (1402) is slidably mounted inside the support seat (1401); a second transmission motor (1403) is fixedly mounted on one side of the cleaning frame (1402); a scrubbing roller (1404) is fixedly connected to the transmission shaft of the second transmission motor (1403); and a distal end of the scrubbing roller (1404) is rotatably mounted on the surface of the cleaning frame (1402).

4. The automatic assembly line for incineration hangers according to claim 3 is characterized in that: A threaded barrel (1405) is fixedly connected to the interior of the support seat (1401), an adjusting rod (1406) is threadedly connected to the interior of the threaded barrel (1405), a supporting plate (1407) is rotatably mounted on the top of the adjusting rod (1406), and the supporting plate (1407) is slidably mounted in the support seat (1401).

5. The automatic assembly line for incineration hangers according to claim 1 is characterized in that: The rolling wheel 1 (3) cooperates with a slide groove on the surface of the transmission track (5).

6. The automatic assembly line for incineration hangers according to claim 1, characterized in that: A multi-control switch (15) is fixedly mounted on the surface of the positioning plate (6).

7. The automatic assembly line for incineration hangers according to claim 1, characterized in that: Two rolling wheels (16) are rotatably mounted on both sides of the bottom surface of the transmission frame (9), and the two rolling wheels (16) are rotatably mounted in the transmission track (5).