Lost foam coating paint spraying device

By designing a disappearing mold coating spraying device combining a U-frame, a stepper motor and a confined space, the problems of low efficiency, low degree of automation and paint pollution in the prior art are solved, and a more efficient spraying process and lower pollution risk are achieved.

CN222957460UActive Publication Date: 2025-06-10ZHENGZHOU JINCHENG MOLD MFG CO LTD
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Patent Information

Application Number
CN202421616978.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-06-10
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing disappearing mold coating spraying devices have low efficiency and low degree of automation, and the coating is prone to contamination of the conveyor's conveyor belt, making it inconvenient to clean.

Method used

A vanishing mold coating coating spraying device is designed, using a combination of U-shaped frame, stepper motor, belt, mounting frame, placement frame and partition plate. Power is provided by the stepper motor, driving the partition plate to separate the placement frame at equal distances, improve the degree of automation, and through the coordination of the sliding bracket, placement frame, cylinder and cover, a confined space is formed to avoid paint pollution.

Benefits of technology

It improves the degree of automation of the spraying process, reduces manual operations, and avoids paint pollution. The remaining paint sprayed into the installation groove base plate through the steel plate mesh, making it easier to deal with.

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    Figure CN222957460U_ABST
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Abstract

The utility model discloses an evanescent mode coating paint spraying device, and relates to the technical field of paint spraying, the evanescent mode coating paint spraying device comprises a plurality of supporting legs, a placing frame, a mounting frame and a partition plate, the upper ends of the plurality of supporting legs are respectively and fixedly provided with a U-shaped frame I and a U-shaped frame II, and a plurality of supporting columns are fixedly arranged in the U-shaped frame I and the U-shaped frame II; a sliding bracket is fixedly mounted at the upper end of the supporting column; an inclined plate is fixedly mounted at one end of the sliding bracket; two inserting grooves and an installing groove are formed in the upper surface of the containing frame, an air cylinder is fixedly installed on the lower surface of the installing frame, and a cover body is fixedly installed at the telescopic end of the air cylinder. According to the feeding device, the first U-shaped frame, the second U-shaped frame, the stepping motor, the belt, the mounting frame, the placing frames and the partition plates are arranged in a matched mode, the multiple placing frames are divided by the partition plates into equidistant feeding, and the automation degree is improved; and through cooperative arrangement of the sliding support, the placement frame, the air cylinder and the cover body, the coating is limited in a certain space, pollution is avoided, and follow-up treatment is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating spraying, in particular to a coating spraying device for lost foam casting coating. Background Art

[0002] Lost foam casting is a new casting method in which paraffin or foam models similar in size and shape to the casting are bonded and combined into a model cluster. After brushing refractory coating and drying, it is vibrated and shaped in dry quartz sand, poured under negative pressure, the model is vaporized, and the liquid metal occupies the position of the model, and the casting is formed after solidification and cooling. In the lost foam process, a coating prepared from refractory materials needs to be applied to the mold.

[0003] The existing coating spraying devices produce a coating on the surface of the mold by spraying or dipping. During the spraying or dipping process, the mold is clamped one by one, resulting in low efficiency.

[0004] A lost foam casting coating spraying device disclosed in the prior art CN219836687U includes a conveyor, and also includes a bracket, a cover body, a connecting plate, a cylinder, an infusion pipe, a liquid delivery pipe, and a first spray head. The bracket is fixed to the frame of the conveyor, and the cylinder is arranged on the bracket. Although this utility model conveys the mold in a continuous conveying manner, so that continuous spraying can be carried out and the spraying efficiency is high, this utility model needs to frequently start and stop the conveyor, and the degree of automation is low. Moreover, the coating of this utility model will be sprayed onto the conveyor belt of the conveyor, causing pollution and inconvenient cleaning. Summary of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] In view of the deficiencies of the prior art, the utility model provides a lost foam casting coating spraying device, which solves the problems put forward in the above background art.

[0007] (2) Technical Solutions

[0008] To achieve the above objectives, the present utility model is realized through the following technical solutions: A lost foam coating spraying device, comprising a plurality of support legs, a placement rack, a mounting rack, and a partition plate. The upper ends of the plurality of support legs are respectively fixedly installed with a U-shaped frame one and a U-shaped frame two. Stepper motors are fixedly installed on both sides of the U-shaped frame one. A driving pulley is fixedly installed on the output shaft of the stepper motor. Connecting rotating shafts are rotatably installed on both sides of the U-shaped frame two. Driven pulleys are fixedly installed on the connecting rotating shafts. A plurality of support columns are fixedly installed inside both the U-shaped frame one and the U-shaped frame two. The upper ends of the support columns are fixedly installed with a sliding bracket. One end of the sliding bracket is fixedly installed with an inclined plate. A limiting rib is arranged in the middle of the inclined plate. Outer extension columns are arranged at both ends of the placement rack. A clamping groove is formed on the lower surface of the placement rack; Two slots and a mounting groove are respectively formed on the upper surface of the placement rack. A steel mesh is fixedly installed inside the mounting groove. A groove is formed in the middle of the sliding bracket. A cylinder is fixedly installed on the lower surface of the mounting rack. A cover body is fixedly installed at the telescopic end of the cylinder.

[0009] Optionally, the U-shaped frame one and the U-shaped frame two are of the same size and shape. The stepper motor is installed outside the U-shaped frame one. The output shaft of the stepper motor penetrates through the U-shaped frame one. The driving pulley is arranged inside the U-shaped frame one. The connecting rotating shaft is arranged inside the U-shaped frame two.

[0010] Optionally, a belt is installed between the driving pulley and the driven pulley. The driving pulley is in transmission connection with the driven pulley through the belt.

[0011] Optionally, a connecting plate is fixedly installed at the end of the output shaft of the stepper motor. The connecting rotating shaft is installed inside the U-shaped frame two. A connecting plate is fixedly installed at the end of the connecting rotating shaft away from the U-shaped frame two. The partition plate is rotatably connected to both of the above-mentioned connecting plates. A plurality of limiting teeth are equidistantly distributed at the upper end of the partition plate.

[0012] Optionally, the partition plate is located below the outer extension column. The clamping groove is adapted to the limiting rib.

[0013] Optionally, the two slots are respectively formed on both sides of the mounting groove. The steel mesh divides the mounting groove into upper and lower parts. The distance between two adjacent limiting teeth is greater than the width of the placement rack.

[0014] Optionally, the mounting rack is located directly above the groove. The cylinder is controlled by an stm32 single-chip microcomputer.

[0015] Optionally, two insertion strips are fixedly connected to the lower surface of the cover body. The insertion strips are adapted to the slots.

[0016] (III) Beneficial effects

[0017] The present utility model provides a lost foam coating spraying device, which has the following beneficial effects:

[0018] 1. The lost foam coating spraying device, through the cooperation of the first U-shaped frame, the second U-shaped frame, the stepping motor, the belt, the mounting frame, the placing frame and the partition plate, the stepping motor provides power to drive the partition plate to divide a number of placing frames into equidistant feeding, which is convenient to improve the degree of automation;

[0019] 2. The lost foam coating spraying device, through the cooperation of the sliding bracket, the placing frame, the cylinder and the cover body, a relatively sealed space is formed between the cover body and the placing frame to limit the coating in a certain space to avoid pollution. The remaining coating after spraying enters the bottom plate of the installation groove through the steel wire mesh, which is convenient for processing the remaining materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a three-dimensional structural diagram of the present utility model;

[0021] Figure 2 is a three-dimensional structural diagram of the partition plate of the present utility model;

[0022] Figure 3 is a three-dimensional structural diagram of the placing frame of the present utility model;

[0023] Figure 4 is a front view sectional structural diagram of the placing frame of the present utility model;

[0024] Figure 5 is a bottom view sectional structural diagram of the mounting frame of the present utility model.

[0025] In the figure: 1, support leg; 2, the first U-shaped frame; 3, the second U-shaped frame; 4, stepping motor; 5, belt; 6, partition plate; 7, sliding bracket; 8, placing frame; 9, mounting frame; 10, cylinder; 11, cover body; 12, connecting plate; 301, connecting rotating shaft; 302, driven pulley; 401, driving pulley; 601, limiting tooth; 701, support column; 702, groove; 703, inclined plate; 704, limiting rib; 801, extending column; 802, slot; 803, installation groove; 804, clamping groove; 805, steel wire mesh; 1101, inserting strip. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0027] Embodiment 1

[0028] Please refer to Figures 1 to 2, the present utility model provides a technical solution: a lost foam coating spraying device, including a plurality of support legs 1, a placement rack 8, a mounting rack 9 and a partition plate 6. The upper ends of the plurality of support legs 1 are respectively fixedly installed with a U-shaped frame one 2 and a U-shaped frame two 3. Stepping motors 4 are fixedly installed on both sides of the U-shaped frame one 2. A driving pulley 401 is fixedly installed on the output shaft of the stepping motor 4. Connecting rotating shafts 301 are rotatably installed on both sides of the U-shaped frame two 3. The U-shaped frame one 2 and the U-shaped frame two 3 are of the same size and shape. The stepping motor 4 is installed on the outside of the U-shaped frame one 2. The output shaft of the stepping motor 4 penetrates through the U-shaped frame one 2. The driving pulley 401 is arranged inside the U-shaped frame one 2. The connecting rotating shaft 301 is arranged inside the U-shaped frame two 3. A driven pulley 302 is fixedly installed on the connecting rotating shaft 301. A belt 5 is installed between the driving pulley 401 and the driven pulley 302. The driving pulley 401 is in transmission connection with the driven pulley 302 through the belt 5. A plurality of support columns 701 are fixedly installed inside both the U-shaped frame one 2 and the U-shaped frame two 3. The upper ends of the support columns 701 are fixedly installed with a sliding bracket 7. One end of the sliding bracket 7 is fixedly installed with an inclined plate 703. A limiting rib 704 is arranged in the middle of the inclined plate 703. Outer extension columns 801 are arranged at both ends of the placement rack 8. A clamping groove 804 is formed on the lower surface of the placement rack 8. A connecting plate 12 is fixedly installed at the end of the output shaft of the stepping motor 4. The connecting rotating shaft 301 is installed inside the U-shaped frame two 3. A connecting plate 12 is fixedly installed at the end of the connecting rotating shaft 301 far away from the U-shaped frame two 3. The partition plate 6 is rotatably connected to both of the above-mentioned connecting plates 12. A plurality of limiting teeth 601 are equidistantly distributed at the upper end of the partition plate 6. The partition plate 6 is located below the outer extension columns 801. The clamping groove 804 is adapted to the limiting rib 704.

[0029] During use, the two stepping motors 4 are synchronously controlled by a single-chip microcomputer; first, place the placement rack 8 with the parts to be processed on the inclined plate 703. It should be noted that at this time, the limiting rib 704 should be located in the clamping groove 804 of the placement rack 8. The placement rack 8 slides from the inclined plate 703 to the sliding bracket 7. At this time, the output shaft of the stepping motor 4 rotates to drive the driving pulley 401 to rotate. The driving pulley 401 drives the driven pulley 302 to rotate through the belt 5. The driven pulley 302 drives the connecting rotating shaft 301 to rotate. Therefore, at this time, the connecting plates 12 fixedly installed on the output shaft of the stepping motor 4 and the connecting rotating shaft 301 start to rotate synchronously, driving the partition plate 6 to rotate in the vertical direction. When the partition plate 6 rises, it jacks up the placement rack 8, and the movement of the placement rack 8 is realized through the action of the limiting teeth 601 and the outer extension columns 801. At this time, the placement rack 8 located on the inclined plate 703 slides down to the sliding bracket 7 under the action of gravity, realizing a reciprocating cycle; after setting the program of the stepping motor 4, placing the placement rack 8 on the inclined plate 703 is one of the few steps that need to be repeated manually in this process, greatly increasing the automation degree during the spraying process.

[0030] Embodiment 2

[0031] See also Figure 1 , Figures 3 to 5 The utility model provides a technical solution: a lost foam coating paint spraying device, the upper surface of the placement frame 8 is respectively provided with two slots 802 and a mounting slot 803, a steel plate mesh 805 is fixedly installed inside the mounting slot 803, the two slots 802 are respectively provided on both sides of the mounting slot 803, the steel plate mesh 805 divides the mounting slot 803 into two upper and lower parts, the distance between two adjacent limiting teeth 601 is greater than the width of the placement frame 8, a groove 702 is provided in the middle of the sliding bracket 7, a cylinder 10 is fixedly installed on the lower surface of the mounting frame 9, the mounting frame 9 is located just above the groove 702, the cylinder 10 adopts an stm32 single-chip microcomputer to control the cylinder, a cover body 11 is fixedly installed on the telescopic end of the cylinder 10, and two inserts 1101 are fixedly connected to the lower surface of the cover body 11, and the inserts 1101 are adapted to the slots 802.

[0032] When in use, the utility model does not involve innovation in spraying, so the spraying device is omitted, and its structure can adopt the existing structure; in the existing spraying process, the paint will remain on the conveyor belt of the conveyor, causing pollution and inconvenience in cleaning. In order to solve this problem, the parts to be processed are placed on the steel plate mesh 805 of the placement rack 8. When the partition plate 6 moves the placement rack 8 to the bottom of the mounting rack 9, the outrigger 801 slides into the groove 702 of the sliding bracket 7 (in order to ensure that the placement rack 8 can reach the bottom of the mounting rack 9, it is necessary to coordinate the position of the mounting rack 9 and the position of the groove 702). When assembling the device, first determine the stroke of the partition plate 6, then open the groove 702, and finally determine the installation position of the mounting bracket 9. The arc-shaped boundary of the groove 702 is convenient for the sliding of the outrigger 801). At this time, the cylinder 10 is controlled to fall, so that the insert 1101 enters the slot 802 to close the spraying space, avoiding the interference of external airflow on the spraying, and avoiding the pollution of the conveyor belt by the remaining sprayed paint. After use, the placement rack 8 can be rinsed; it should be noted that the time interval for the stepper motor 4 to move the adjacent placement rack 8 to the bottom of the mounting rack 9 should be greater than the sum of the spraying process and the time of the cylinder 10 moving up and down.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A lost foam coating paint spraying device, comprising a plurality of support legs, a placement frame, a mounting frame and a partition plate, characterized in that: The upper ends of the several supporting legs are respectively fixedly installed with U-shaped frame 1 and U-shaped frame 2, and stepping motors are fixedly installed on both sides of the U-shaped frame 1, and a driving pulley is fixedly installed on the output shaft of the stepping motor, and connecting shafts are rotatably installed on both sides of the U-shaped frame 2, and a driven pulley is fixedly installed on the connecting shaft, and a number of supporting columns are fixedly installed in the U-shaped frame 1 and the U-shaped frame 2, and a sliding bracket is fixedly installed on the upper ends of the supporting columns, and an inclined plate is fixedly installed on one end of the sliding bracket, and a limited position convex strip is arranged in the middle of the inclined plate, and outrigger columns are arranged at both ends of the placement frame, and a card slot is opened on the lower surface of the placement frame; two slots and an installation slot are respectively opened on the upper surface of the placement frame, and a steel plate mesh is fixedly installed inside the installation slot, and a groove is opened in the middle of the sliding bracket, and a cylinder is fixedly installed on the lower surface of the installation frame, and a cover body is fixedly installed on the telescopic end of the cylinder.

2. The lost foam coating paint spraying device according to claim 1, characterized in that: The U-shaped frame 1 and the U-shaped frame 2 are of the same size and shape. The stepper motor is installed on the outside of the U-shaped frame 1, the output shaft of the stepper motor passes through the U-shaped frame 1, the driving pulley is arranged on the inside of the U-shaped frame 1, and the connecting shaft is arranged on the inside of the U-shaped frame 2.

3. The lost foam coating paint spraying device according to claim 1, characterized in that: A belt is installed between the driving pulley and the driven pulley, and the driving pulley is connected to the driven pulley through the belt.

4. The lost foam coating paint spraying device according to claim 1, characterized in that: A connecting plate is fixedly installed at the end of the output shaft of the stepper motor, the connecting shaft is installed on the inner side of the second U-shaped frame, a connecting plate is fixedly installed at the end of the connecting shaft away from the second U-shaped frame, the partition plate is rotatably connected to the above two connecting plates, and a plurality of limit teeth are equidistantly distributed on the upper end of the partition plate.

5. The lost foam coating paint spraying device according to claim 1, characterized in that: The partition plate is located below the outrigger column, and the clamping groove is matched with the limiting convex strip.

6. The lost foam coating paint spraying device according to claim 5, characterized in that: The two slots are respectively arranged on both sides of the installation slot, the steel plate mesh divides the installation slot into two upper and lower parts, and the distance between two adjacent limiting teeth is greater than the width of the placement frame.

7. The lost foam coating paint spraying device according to claim 1, characterized in that: The mounting frame is located directly above the groove, and the cylinder is controlled by a stm32 single-chip microcomputer.

8. The lost foam coating paint spraying device according to claim 1, characterized in that: The lower surface of the cover body is fixedly connected with two inserting strips, which are adapted to the slots.

Citation Information

Patent Citations

  • Lost foam coating paint spraying device

    CN219836687U