Deburring device and deburring system

Abstract

The utility model relates to the field of machining, in particular to a deburring device and a deburring system. The deburring device comprises a guide structure, a scraper structure and a limiting structure. The guide structure is used for assisting in conveying materials in the conveying direction. The scraper structure is connected with the guide structure; and the scraper structure is used for scraping burrs on the materials. The guide structure is connected with the limiting structure; the limiting structure is used for limiting movement of the materials in the first direction and the second direction. Any two of the conveying direction, the first direction and the second direction are perpendicular to each other. According to the deburring device, burrs on the composite strip can be scraped, the labor cost is reduced, and therefore the production efficiency is improved, operators can be prevented from being cut by the burrs or a cutter, and the personal safety of the operators is guaranteed.

Description

Technical Field

[0001] The utility model relates to the field of machining, and more particularly, to a deburring device and a deburring system. Background Art

[0002] With the increase in wage levels, the labor cost of enterprises has increased significantly, and the processes of pure manual production can no longer meet the production needs of enterprises. Therefore, fully automatic or semi-automatic equipment needs to be used to replace manual labor to improve production efficiency and reduce labor costs. However, currently in the processing of composite material strips, workers need to manually scrape the burrs on the composite material strips, resulting in increased labor costs and reduced production efficiency. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a deburring device and a deburring system, which can scrape the burrs on the composite material strips, reduce labor costs, thereby improving production efficiency, and can also prevent operators from being cut by burrs or tools, ensuring the personal safety of operators.

[0004] The embodiments of the utility model are implemented as follows:

[0005] In a first aspect, the utility model provides a deburring device, including:

[0006] A guiding structure for assisting the material to be conveyed along the conveying direction;

[0007] A scraping structure connected to the guiding structure; the scraping structure is used for scraping the burrs on the material; and

[0008] A limiting structure connected to the guiding structure; the limiting structure is used for restricting the movement of the material in the first direction and the second direction;

[0009] Wherein, any two of the conveying direction, the first direction and the second direction are perpendicular to each other.

[0010] In an optional embodiment, the scraping structure includes at least one body and a plurality of scrapers, each scraper is connected to the body; the body is connected to the guiding structure; the plurality of scrapers are respectively used for scraping the burrs on the plurality of corners of the material.

[0011] In an optional embodiment, the number of the scraping structures is two, and the two scraping structures are arranged at intervals in the first direction.

[0012] In an optional embodiment, the scraper is cylindrical, and the scraper is rotatably connected to the body around its axis.

[0013] In an alternative embodiment, the scraping structure includes a body and two scrapers; a relief groove is formed in the body, and the relief groove is located between the two scrapers; the relief groove is used for the material to pass through.

[0014] In an alternative embodiment, the limiting structure includes at least two first bearings, the two first bearings are arranged at intervals, and both of the two first bearings are rotatably connected to the guiding structure;

[0015] The axes of the two first bearings are both parallel to the first direction; the two first bearings are respectively in contact with two opposite sides of the material.

[0016] In an alternative embodiment, the deburring device includes a gantry, the guiding structure is located inside the gantry, and the guiding structure is connected to the gantry;

[0017] The limiting structure includes at least one second bearing, the second bearing is located inside the gantry, and the second bearing is movably connected to the gantry; the second bearing is arranged at an interval from the guiding structure; the axis of the second bearing is parallel to the second direction; the second bearing is in contact with the upper surface of the material.

[0018] In an alternative embodiment, the limiting structure further includes a movable member and a connecting member, the movable member is rotatably connected to the second bearing; a long hole is formed in the movable member, and the length direction of the long hole is parallel to the first direction; the connecting member is connected to the gantry; the connecting member is movably matched with the long hole.

[0019] In an alternative embodiment, the guiding structure is provided with a guiding groove and a guiding inclined surface, and the guiding inclined surface is used for guiding the material to move to the guiding groove.

[0020] In a second aspect, the present utility model provides a deburring system, the deburring system includes a material, a conveying-out device, a straightening device and the aforementioned deburring device; the conveying-out device and the straightening device are respectively connected to the guiding structure; the material sequentially passes through the conveying-out device, the deburring device and the straightening device.

[0021] The beneficial effects of the embodiments of the present utility model include:

[0022] The deburring device includes a guiding structure, a scraping structure and a limiting structure. The guiding structure is used to assist the material to be conveyed along the conveying direction. The scraping structure is connected to the guiding structure; the scraping structure is used to scrape the burrs on the material. The guiding structure is connected to the limiting structure; the limiting structure is used to limit the movement of the material in the first direction and the second direction; wherein, any two of the conveying direction, the first direction and the second direction are perpendicular to each other.

[0023] The deburring device scrapes off the burrs on the material by setting a scraper structure, thereby replacing the manual use of a tool to scrape off the burrs, reducing labor costs, improving production efficiency, and preventing workers from being cut by burrs and tools, thereby ensuring the personal safety of workers. The deburring device can move the material along the conveying direction, and limit the movement of the material in the first direction and the second direction, thereby preventing the material from being deflected, thereby preventing the material from being separated from the guide structure, thereby improving production efficiency, preventing workers from being cut by burrs, and ensuring the personal safety of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 An exploded schematic diagram of a deburring device provided in an embodiment of the utility model;

[0026] Figure 2 A schematic diagram of the structure of a deburring device and a material provided in an embodiment of the utility model;

[0027] Figure 3 A schematic diagram of the structure of the scraper structure provided by an embodiment of the utility model;

[0028] Figure 4 A schematic diagram of the structure of the scraper and the material provided in the embodiment of the utility model;

[0029] Figure 5 for Figure 4 The structural diagram at A in the middle;

[0030] Figure 6 A schematic diagram of the structure of the limiting structure provided in the embodiment of the utility model;

[0031] Figure 7 A schematic structural diagram of a second bearing, a movable part and a connecting part provided in an embodiment of the utility model.

[0032] Icons: 100 - deburring device; 110 - guiding structure; 111 - guiding groove; 112 - guiding inclined surface; 120 - scraping blade structure; 121 - body; 122 - scraping blade; 123 - relief groove; 124 - protrusion; 130 - limiting structure; 131 - first bearing; 132 - second bearing; 133 - moving part; 134 - long slot; 135 - connecting part; 140 - gantry; 150 - protective cover; 160 - base; 161 - positioning pin; 162 - collection tank; 200 - material; 210 - burr. Detailed implementation manners

[0033] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. The components of the embodiments of the present utility model usually described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.

[0034] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model claimed, but merely represents the selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts fall within the scope of protection of the present utility model.

[0035] It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0036] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.

[0037] In addition, terms such as "horizontal" and "vertical" do not mean that the components are required to be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0038] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, the terms "arranged", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0039] Please refer to Figure 1 and Figure 2 , Figure 1 which is an exploded view of the deburring device 100 provided by an embodiment of the present utility model; Figure 2 which is a structural view of the deburring device 100 and the material 200 provided by an embodiment of the present utility model. The X direction shown in the figure is the conveying direction. The Y direction shown in the figure is the first direction. The Z direction shown in the figure is the second direction.

[0040] An embodiment of the present utility model provides a deburring system, which includes a deburring device 100, a material 200, a carrying-out device (not shown in the figure), and a straightening device (not shown in the figure); the carrying-out device and the straightening device are respectively connected to the guiding structure 110; the material 200 passes through the carrying-out device, the deburring device 100, and the straightening device in sequence.

[0041] Specifically, the driving device conveys the material 200 along the conveying direction to the deburring device 100, and the deburring device 100 conveys the material 200 along the conveying direction to the straightening device after scraping the burrs 210 on the material 200. It should be noted that when the material 200 moves from the carrying-out device to the deburring device 100, it will continue to move along the conveying direction under the action of inertia, so as to pass through the deburring device 100 and move to the straightening device.

[0042] The deburring device 100 will be described in detail below:

[0043] Please refer to Figure 1 - Figure 2 , the deburring device 100 includes a guiding structure 110, a scraping blade structure 120, and a limiting structure 130. The guiding structure 110 is used to assist the conveyance of the material 200 along the conveying direction. The scraping blade structure 120 is connected to the guiding structure 110; the scraping blade structure 120 is used to scrape the burrs 210 on the material 200. The guiding structure 110 is connected to the limiting structure 130; the limiting structure 130 is used to limit the movement of the material 200 in the first direction and the second direction; wherein, any two of the conveying direction, the first direction, and the second direction are perpendicular to each other.

[0044] Specifically, the deburring device 100 removes the burrs 210 on the material 200 through the scraper structure 120, that is, the scraper 122 device replaces the way of manually using a tool to remove the burrs 210, reducing the labor cost and improving the production efficiency. At the same time, it avoids the staff from being cut by the tool or the burrs 210 during the operation, ensuring the personal safety of the staff.

[0045] Moreover, the deburring device 100 limits the movement of the material 200 in the first direction and the second direction by setting the limiting structure 130, so that the material 200 can only move along the conveying direction, thereby preventing the material 200 from detaching from the guiding structure 110, improving the production efficiency, avoiding the staff from being cut by the burrs 210, and ensuring the personal safety of the staff.

[0046] It should be noted that, in this embodiment, the first direction is the vertical direction and the second direction is the horizontal direction.

[0047] Furthermore, please refer to Figure 1 - Figure 5 , Figure 3 which is a schematic structural diagram of the scraper structure 120 provided by the embodiment of the present invention; Figure 4 which is a schematic structural diagram of the scraper structure 120 and the material 200 provided by the embodiment of the present invention; Figure 5 is Figure 4 the schematic structural diagram of the position A in

[0048] The scraper structure 120 includes at least one body 121 and a plurality of scrapers 122, and each scraper 122 is connected to the body 121. The body 121 is connected to the guiding structure 110. The plurality of scrapers 122 are respectively used to remove the burrs 210 on the plurality of corners of the material 200.

[0049] It should be noted that the burrs 210 are located at the corners of two adjacent surfaces of the material 200. In addition, since the material 200 includes a plurality of surfaces, a plurality of scrapers 122 need to be provided to act on the plurality of corners respectively, so that the burrs 210 on the plurality of corners of the material 200 can be removed, thereby improving the production efficiency and the scraping rate.

[0050] According to the above settings, please refer to Figure 1 - Figure 5In this embodiment, the number of the scraper structures 120 is two, and the two scraper structures 120 are arranged at intervals along the first direction. It should be noted that the material 200 is located at the interval between the two scraper structures 120. It can be understood that one scraper structure 120 is located above the material 200, and one scraper structure 120 is located below the material 200. The scraper structure 120 located above scrapes off the burrs 210 on the top, and the scraper structure 120 located below scrapes off the burrs 210 on the bottom, so that the burrs 210 on the periphery of the material 200 can be scraped off, thereby improving the scraping rate and thus improving production efficiency.

[0051] It should be noted that, in this embodiment, the two scraper structures 120 are also spaced apart along the second direction. Specifically, the material 200 first passes through the lower scraper structure 120 and then passes through the upper scraper structure 120, that is, the deburring device 100 first scrapes off the burrs 210 at the bottom of the material 200 and then scrapes off the burrs 210 at the top of the material 200.

[0052] For further information, please refer to Figure 1 - Figure 5 The scraper structure 120 includes a body 121 and two scrapers 122. The body 121 is provided with a clearance groove 123, and the clearance groove 123 is located between the two scrapers 122. The clearance groove 123 is used to allow the material 200 to pass through.

[0053] It should be noted that, in this embodiment, the material 200 is a rectangular parallelepiped structure, and therefore, the material 200 has four corners. In addition, this embodiment includes two scraper structures 120, each of which includes two scrapers 122, that is, this embodiment includes a total of four scrapers 122. The four scrapers 122 are respectively used to scrape off the burrs 210 on multiple corners, thereby improving the scraping rate, thereby improving production efficiency, and avoiding repeated scraping of the material 200.

[0054] The body 121 in this embodiment is provided with a clearance groove 123, and the material 200 moves along the conveying direction through the clearance groove 123, and the upper surface or the lower surface of the material 200 is in contact with the body 121. In addition, since the two scrapers 122 are arranged on both sides of the clearance groove 123, the two scrapers 122 can act on the two corners at the top or the two corners at the bottom respectively.

[0055] It should also be noted that the burr 210 is relatively large, that is, the burr 210 can be observed by the naked eye. In this embodiment, the burrs 210 on the four corners of the material 200 are scraped off by the scraper 122 on the scraper structure 120. It can be understood that the scraped material 200 will no longer have the burr 210 from the naked eye. In other words, the deburring device 100 can scrape off the burr 210 100%.

[0056] According to the above, the scraper 122 is cylindrical, and the scraper 122 is rotatably connected to the body 121 around its axis. Specifically, when the part of the scraper 122 in contact with the material 200 wears too much, the scraper 122 can be rotated, and other positions of the cylindrical scraper 122 are used to contact the material 200 to scrape off the burrs 210, thereby improving the production efficiency and the service life of the scraper structure 120.

[0057] Please refer to Figure 1 - Figure 5 , in this embodiment, the body 121 further has a protrusion 124, and the protrusion 124 is a conical structure, that is, the protrusion 124 has a conical inclined surface, and the conical inclined surface is used to guide the material 200 to move to the relief groove 123.

[0058] It should be noted that the deburring device 100 further includes a spring, and both ends of the spring are respectively connected to the guiding structure 110 and the scraper structure 120, so as to play a buffering role on the scraper structure 120. Since the sizes of the burrs 210 are different, the deburring device 100 is provided with a spring, so that the scraper structure 120 can displace according to the shape of the burrs 210, thereby ensuring that the scraper structure 120 is in full contact with the burrs 210 to scrape off the burrs 210 and improve the scraping rate.

[0059] Furthermore, please refer to Figure 1 - Figure 7 , Figure 6 is a schematic structural diagram of the limiting structure 130 provided by an embodiment of the present invention; Figure 7 is a schematic structural diagram of the second bearing 132, the movable member 133 and the connecting member 135 provided by an embodiment of the present invention.

[0060] The limiting structure 130 includes at least two first bearings 131, the two first bearings 131 are arranged at intervals, and both of the two first bearings 131 are rotatably connected to the guiding structure 110. The axes of the two first bearings 131 are both parallel to the first direction. The two first bearings 131 are respectively in contact with two opposite side surfaces of the material 200.

[0061] Specifically, the axes of the two first bearings 131 are both parallel to the first direction. In other words, the two first bearings 131 are arranged at intervals along the second direction. The material 200 moves between the two first bearings 131 along the conveying direction. The two first bearings 131 are respectively in contact with two opposite side surfaces of the material 200. Therefore, the two first bearings 131 rotate driven by the material 200. It should be noted that the rotation directions of the two first bearings 131 are not the same. If one first bearing 131 rotates clockwise, the other first bearing 131 rotates counterclockwise.

[0062] The deburring device 100 limits the movement of the material 200 in the second direction by providing the first bearings 131 on opposite sides of the material 200, thereby preventing the material 200 from deflecting in the second direction and further preventing the material 200 from disengaging from the guiding structure 110, ensuring the personal safety of the staff.

[0063] Further, please refer to Figure 1 - Figure 7 , in this embodiment, the deburring device 100 includes a gantry 140, the guiding structure 110 is located inside the gantry 140, and the guiding structure 110 is connected to the gantry 140. The limiting structure 130 includes at least one second bearing 132, the second bearing 132 is located inside the gantry 140, and the second bearing 132 is movably connected to the gantry 140. The second bearing 132 is spaced apart from the guiding structure 110. The axis of the second bearing 132 is parallel to the second direction. The second bearing 132 contacts the upper surface of the material 200.

[0064] Specifically, the axis of the second bearing 132 is parallel to the second direction. In other words, the second bearing 132 and the guiding structure 110 are spaced apart along the first direction. In this embodiment, the movement of the material 200 in the first direction is restricted by providing the second bearing 132, thereby preventing the material 200 from disengaging from the guiding structure 110, improving production efficiency and ensuring the personal safety of the staff.

[0065] In other embodiments, the number of the second bearings 132 may be multiple. For example, two second bearings 132 are spaced apart along the first direction, and the material 200 is located between the two second bearings 132, thereby restricting the movement of the material 200 in the first direction.

[0066] It should be noted that, in this embodiment, three limiting structures 130 are provided, and a scraping structure 120 is provided between two adjacent limiting structures 130.

[0067] According to the above content, please refer to Figure 1 - Figure 7 , the limiting structure 130 further includes a movable member 133 and a connecting member 135. The movable member 133 is rotatably connected to the second bearing 132. The movable member 133 is provided with a long hole 134, and the length direction of the long hole 134 is parallel to the first direction; the connecting member 135 is connected to the gantry 140; the connecting member 135 is movably engaged with the long hole 134.

[0068] It can be understood that, in this embodiment, through the movable member 133, by using the movable cooperation relationship between the long hole 134 on the movable member 133 and the connecting member 135, the movable member 133 can drive the second bearing 132 to move in the first direction, so that even if the thicknesses of different parts of the material 200 are different, the material 200 can smoothly pass through the deburring device 100 and continuously move along the conveying direction.

[0069] Furthermore, the guiding structure 110 is provided with a guiding groove 111 and a guiding inclined surface 112, and the guiding inclined surface 112 is used to guide the material 200 to move to the guiding groove 111. Thus, the material 200 can smoothly move from the conveying device to the deburring device 100 to scrape the burrs 210 on the material 200.

[0070] In this embodiment, the deburring device 100 further includes a protective cover 150, and the protective cover 150 is connected to the scraper structure 120 to prevent the burr chips 210 generated during the scraping process from splashing, thereby avoiding the staff from being scratched by the burr chips 210 and ensuring the personal safety of the staff.

[0071] Moreover, this embodiment is also provided with a base 160, and the base 160 is located below the guiding structure 110. The base 160 is provided with two collecting grooves 162, and the two collecting grooves 162 are respectively opposite to the two scraper structures 120 to collect the falling burr chips 210. The base 160 is also provided with a positioning pin 161, and the positioning pin 161 is used to cooperate with the positioning groove on the guiding structure 110, so as to position the guiding structure 110, such that during the installation process, the collecting groove 162 can be opposite to the scraper structure 120.

[0072] In summary, the material 200 in the burr system moves from the conveying device to the deburring device 100, and the material 200 continues to move along the conveying direction under the action of inertia, so as to pass through the deburring device 100 and move to the straightening device.

[0073] The deburring device 100 includes two scraper structures 120, which are respectively arranged above and below the material 200 to scrape the burrs 210 on the top and bottom of the material 200 respectively, thereby replacing manual use of tools to scrape the burrs 210, reducing labor costs, improving production efficiency, and at the same time avoiding the staff from being cut by the tools or burrs 210 and ensuring the personal safety of the staff.

[0074] The deburring device 100 limits the movement of the material 200 in the second direction by providing two first bearings 131. And the deburring device 100 limits the movement of the material 200 in the first direction by providing a second bearing 132, so as to prevent the material 200 from detaching, avoiding the staff from being cut by the pulse, and ensuring the personal safety of the staff.

[0075] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A deburring device, characterized in that: include: A guide structure (110), wherein the guide structure (110) is used to assist the material (200) in being transported along a transport direction; a scraper structure (120), the scraper structure (120) being connected to the guide structure (110); the scraper structure (120) being used to scrape off burrs (210) on the material (200); as well as a limiting structure (130), the guide structure (110) being connected to the limiting structure (130); the limiting structure (130) being used to limit the movement of the material (200) in the first direction and the second direction; Wherein, any two of the conveying direction, the first direction and the second direction are perpendicular to each other.

2. The deburring device according to claim 1, characterized in that: The scraper structure (120) comprises at least one body (121) and a plurality of scrapers (122), each of the scrapers (122) being connected to the body (121); the body (121) being connected to the guide structure (110); and the plurality of scrapers (122) being respectively used to scrape off burrs (210) on a plurality of corners of the material (200).

3. The deburring device according to claim 2, characterized in that: The number of the scraper structures (120) is two, and the two scraper structures (120) are arranged at intervals along the first direction.

4. The deburring device according to claim 2, characterized in that: The scraper (122) is cylindrical and is rotatably connected to the body (121) around its axis.

5. The deburring device according to claim 1, characterized in that: The scraper structure (120) comprises a main body (121) and two scrapers (122); the main body (121) is provided with a clearance groove (123), and the clearance groove (123) is located between the two scrapers (122); the clearance groove (123) is used to allow the material (200) to pass through.

6. The deburring device according to any one of claims 1 to 4, characterized in that: The limiting structure (130) comprises at least two first bearings (131), the two first bearings (131) are arranged at intervals, and the two first bearings (131) are rotatably connected to the guide structure (110); The axes of the two first bearings (131) are both parallel to the first direction; and the two first bearings (131) are respectively in contact with two opposite side surfaces of the material (200).

7. The deburring device according to claim 6, characterized in that: The deburring device (100) comprises a gantry (140), the guide structure (110) is located in the gantry (140), and the guide structure (110) is connected to the gantry (140); The limiting structure (130) includes at least one second bearing (132), the second bearing (132) is located in the gantry (140), and the second bearing (132) is movably connected to the gantry (140); the second bearing (132) and the guide structure (110) are spaced apart; the axis of the second bearing (132) is parallel to the second direction; and the second bearing (132) is in contact with the upper surface of the material (200).

8. The deburring device according to claim 7, characterized in that: The limiting structure (130) further comprises a movable part (133) and a connecting part (135), wherein the movable part (133) is rotatably connected to the second bearing (132); the movable part (133) is provided with an elongated hole (134), and the length direction of the elongated hole (134) is parallel to the first direction; the connecting part (135) is connected to the gantry (140); and the connecting part (135) is movably matched with the elongated hole (134).

9. The deburring device according to any one of claims 1 to 4, characterized in that: The guide structure (110) is provided with a guide groove (111) and a guide slope (112), and the guide slope (112) is used to guide the material (200) to move to the guide groove (111).

10. A deburring system, characterized in that: The deburring system comprises a material (200), a take-out device, a straightening device and a deburring device (100) as described in any one of claims 1 to 9; the take-out device and the straightening device are respectively connected to the guide structure (110); the material (200) passes through the take-out device, the deburring device (100) and the straightening device in sequence.

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