Pressing block stroke adjusting type welding tool

By adopting a block stroke adjustment design in welding tooling, using horizontal cylinders and sliders to drive the block movement, combined with lifting and stroke limiting mechanisms, the problems of complex and high cost in the existing welding tooling are solved, and precise positioning and welding of terminals and wire harnesses are achieved, reducing costs and improving efficiency.

CN222957847UActive Publication Date: 2025-06-10SUZHOU HONGQINGYI PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422103310.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-10
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The existing terminal harness positioning mechanism has a complex structure and high cost, making it difficult to achieve efficient and economical welding tooling.

Method used

The block stroke adjustment welding tool is adopted to drive the slider with chutes horizontally through a horizontal cylinder to move the block horizontally. Combined with the lifting mechanism and the slider stroke limiting mechanism, the terminals and wiring harness are ensured to be welded in the correct position.

Benefits of technology

The structure of the welding tooling is simplified, the cost is reduced, and the precise positioning and welding of terminals and wire harnesses is realized, thereby improving welding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of welding tools, in particular to a pressing block stroke adjusting type welding tool. The welding tool comprises a base, lifting mechanisms, a base, a horizontal air cylinder, a sliding plate, a pressing block, a sliding plate stroke limiting mechanism, a wiring harness positioning mechanism, a wiring harness clamping mechanism and a terminal support, the wiring harness positioning mechanism, the wiring harness clamping mechanism, the terminal support and the two lifting mechanisms are installed on the base, and the wiring harness clamping mechanism and the terminal support are located between the two lifting mechanisms. A base is fixed to the lifting mechanism and connected with a sliding plate and a pressing block in a sliding fit mode. The horizontal air cylinder is matched with the sliding plate with the inclined groove to drive the pressing block to move horizontally. The lifting of the pressing block is controlled through the lifting mechanism, and the pressing block tightly presses the terminal on the terminal support. The horizontal stroke of the pressing block is controlled through the sliding plate stroke limiting mechanism, and the wire harness is fixed to the accurate welding position through the wire harness positioning mechanism and the wire harness clamping mechanism. The structure is simplified, and the cost is saved.
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Description

Technical Field

[0001] The utility model relates to the field of welding tooling, in particular to a welding tooling with adjustable pressure block stroke. Background Art

[0002] When welding a terminal wire harness, it is necessary to position the terminal and the wire harness accurately. However, the existing terminal wire harness positioning mechanism has a complex structure and a high cost. Summary of the Utility Model

[0003] The technical problem to be solved by the utility model is: In order to solve the technical problems described in the background art, the utility model provides a welding tooling with adjustable pressure block stroke. The horizontal cylinder cooperates with a slide plate with an inclined groove to drive the pressure block to move horizontally. The lifting mechanism is used to control the lifting of the pressure block, and the pressure block presses the terminal against the terminal support. The horizontal stroke of the pressure block is controlled by a slide plate stroke limiting mechanism, and the wire harness is fixed at an accurate welding position by a wire harness positioning mechanism and a wire harness clamping mechanism. The application simplifies the structure and saves costs.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A welding tooling with adjustable pressure block stroke, comprising a base, a lifting mechanism, a base, a horizontal cylinder, a slide plate, a pressure block, a slide plate stroke limiting mechanism, a wire harness positioning mechanism, a wire harness clamping mechanism, and a terminal support. The wire harness positioning mechanism, the wire harness clamping mechanism, the terminal support, and two lifting mechanisms are installed on the base. The wire harness clamping mechanism and the terminal support are located between the two lifting mechanisms. The base is fixed on the lifting mechanism. The slide plate and the pressure block are slidably connected to the base. The slide plate is fixed on the piston rod of the horizontal cylinder. An inclined groove is provided on the slide plate. A pin is provided at the bottom of the pressure block, and the pin is placed in the inclined groove. A spring is connected between the pressure block and the base. The slide plate stroke limiting mechanism is installed on the base, and the slide plate stroke limiting mechanism is located in front of the slide plate.

[0006] Specifically, the wire harness positioning mechanism includes a positioning block, a positioning block lifting cylinder, and a positioning block horizontal moving cylinder. The cylinder body of the positioning block lifting cylinder is fixed on the base. The piston rod of the positioning block lifting cylinder is fixed with the positioning block horizontal moving cylinder. The piston rod of the positioning block horizontal moving cylinder is fixed with the positioning block.

[0007] Specifically, the slide plate stroke limiting mechanism is a bolt, and the slide plate stroke limiting mechanism is threadedly connected to the threaded hole on the front end plate of the base.

[0008] Specifically, the wire harness clamping mechanism includes a finger cylinder, a clamping plate, and a wire harness support block. The cylinder body of the finger cylinder is fixed on the slide seat. Clamping plates are respectively fixed on the two fingers of the finger cylinder. A C-shaped groove is provided on the clamping plate. The wire harness support block is fixed at the rear end of the cylinder body of the finger cylinder.

[0009] Specifically, the terminal support is fixedly connected to the sliding seat.

[0010] Specifically, the lifting mechanism includes a single-rod cylinder, an outer box body, and an inner box body. The inner box body is fixed on the base. The inner box body is slidably connected inside the outer box body. The cylinder body of the single-rod cylinder is fixed inside the outer box body. The piston rod of the single-rod cylinder is fixed on the base. The base is fixed on the top of the outer box body.

[0011] Specifically, the base includes an upper layer plate, a lower layer plate, arc-shaped strip holes, adjusting bolts, and screws. The upper layer plate is placed on the lower layer plate. There are two symmetrically arranged arc-shaped strip holes on the left and right sides of the upper layer plate. Two screws are threadedly connected to the lower layer plate. The two screws respectively pass through the two arc-shaped strip holes. One side of the lower layer plate is rotatably connected with an adjusting bolt for pressing against the upper layer plate.

[0012] The beneficial effects of the present utility model are as follows: The present utility model provides a welding tooling with adjustable pressing block stroke. The horizontal cylinder cooperates with the sliding plate with an inclined slot to drive the pressing block to move horizontally. The lifting mechanism is used to control the lifting of the pressing block, and the pressing block presses the terminal against the terminal support. The horizontal stroke of the pressing block is controlled by the sliding plate stroke limiting mechanism. The wire harness is fixed at the accurate welding position through the wire harness positioning mechanism and the wire harness clamping mechanism. The application simplifies the structure and saves costs. Description of the Drawings

[0013] The following further describes the present utility model in conjunction with the drawings and embodiments.

[0014] Figure 1 is the structural schematic diagram of the present utility model;

[0015] Figure 2 is the structural schematic diagram of the horizontal cylinder, the sliding plate, and the sliding plate stroke limiting mechanism of the present utility model;

[0016] In the figure, 1. Base, 2. Lifting mechanism, 3. Base, 4. Horizontal cylinder, 5. Sliding plate, 6. Pressing block, 7. Sliding plate stroke limiting mechanism, 8. Wire harness positioning mechanism, 9. Wire harness clamping mechanism, 10. Terminal support, 11. Inclined slot, 12. Pin, 13. Sliding seat, 21. Upper layer plate, 22. Lower layer plate, 23. Arc-shaped strip hole, 24. Adjusting bolt, 81. Positioning block, 82. Positioning block lifting cylinder, 83. Positioning block horizontal moving cylinder, 91. Finger cylinder, 92. Clamping plate, 93. Wire harness support block. Detailed Embodiment

[0017] Now, the present utility model will be further described in detail in conjunction with the drawings. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present utility model in a schematic manner, so they only show the components related to the present utility model.

[0018] Figure 1 is a structural schematic diagram of the present utility model; Figure 2 is a structural schematic diagram of the horizontal cylinder, slide plate, and slide plate stroke limiting mechanism of the present utility model.

[0019] Combined with the attached Figure 1 and the attached Figure 2 As shown, a welding fixture with a pressing block stroke adjustment includes a base 1, a lifting mechanism 2, a base 3, a horizontal cylinder 4, a slide plate 5, a pressing block 6, a slide plate stroke limiting mechanism 7, a wire harness positioning mechanism 8, a wire harness clamping mechanism 9, and a terminal support 10. The wire harness positioning mechanism 8, the wire harness clamping mechanism 9, the terminal support 10, and two lifting mechanisms 2 are installed on the base 1. The wire harness clamping mechanism 9 and the terminal support 10 are located between the two lifting mechanisms 2. The base 3 is fixed on the lifting mechanism 2. The slide plate 5 and the pressing block 6 are slidably connected to the base 3. The slide plate 5 is fixed on the piston rod of the horizontal cylinder 4. An inclined groove 11 is provided on the slide plate 5. A pin 12 is provided at the bottom of the pressing block 6. The pin 12 is placed in the inclined groove 11. A spring is connected between the pressing block 6 and the base 3. The slide plate stroke limiting mechanism 7 is installed on the base 3. The slide plate stroke limiting mechanism 7 is located in front of the slide plate 5.

[0020] The horizontal cylinder 4 drives the slide plate 5 to move horizontally left and right. The moving slide plate 5 will force the pin 12 to move along the inclined groove 11, thereby driving the pressing block 6 to move horizontally back and forth. Since the diameter of the pin 12 is smaller than the width of the inclined groove 11, the gap between the pin 12 and the inclined groove 11 will cause the stroke of the moving slide plate 5 to not be completely converted into the stroke of the pressing block 6. The spring on the pressing block 6 will pull the pressing block 6 and the pin 12 against the inclined groove 11, thereby eliminating the gap. Until the slide plate 5 moves forward and abuts against the slide plate stroke limiting mechanism 7.

[0021] The slide plate stroke limiting mechanism 7 is a bolt. The slide plate stroke limiting mechanism 7 is threadedly connected to the threaded hole in the front end plate of the base 3. Rotating the slide plate stroke limiting mechanism 7, the slide plate stroke limiting mechanism 7 will move forward or backward along the threaded hole, so that the maximum forward stroke of the slide plate 5 can be adjusted.

[0022] The wire harness positioning mechanism 8 includes a positioning block 81, a positioning block lifting cylinder 82, and a positioning block horizontal moving cylinder 83. The cylinder body of the positioning block lifting cylinder 82 is fixed on the base 1. The piston rod of the positioning block lifting cylinder 82 is fixed with the positioning block horizontal moving cylinder 83. The piston rod of the positioning block horizontal moving cylinder 83 is fixed with the positioning block 81.

[0023] The positioning block lifting cylinder 82 can drive the positioning block 81 to move up and down. The positioning block horizontal moving cylinder 83 can drive the positioning block 81 to move horizontally. When the positioning block 81 moves in front of the terminal support 10 and the wire harness terminal abuts against the positioning block 81, the wire harness can be positioned at the welding position.

[0024] The wire harness clamping mechanism 9 includes a finger cylinder 91, a clamping plate 92, and a wire harness support block 93. The cylinder block of the finger cylinder 91 is fixed on the sliding seat 13. Clamping plates 92 are respectively fixed on the two fingers of the finger cylinder 91. C-shaped grooves are provided on the clamping plates 92. A wire harness support block 93 is fixed to the rear end of the cylinder block of the finger cylinder 91.

[0025] The wire harness is placed on the wire harness support block 93. After the wire harness is positioned, the finger cylinder 91 drives the two clamping plates 92 to clamp and fix the wire harness.

[0026] The terminal support 10 is fixedly connected to the sliding seat 13.

[0027] The lifting mechanism 2 includes a single-rod cylinder, an outer box body, and an inner box body. The inner box body is fixed on the base 1. The inner box body is slidably connected inside the outer box body. The cylinder block of the single-rod cylinder is fixed inside the outer box body. The piston rod of the single-rod cylinder is fixed on the base 1. The base 3 is fixed on the top of the outer box body.

[0028] Specifically, the base 1 includes an upper layer plate 21, a lower layer plate 22, arc-shaped strip holes 23, adjusting bolts 24, and screws. The upper layer plate 21 is placed on the lower layer plate 22. Two symmetric arc-shaped strip holes 23 are provided on the left and right sides of the upper layer plate 21. Two screws are threadedly connected to the lower layer plate 22. The two screws respectively pass through the two arc-shaped strip holes 23. An adjusting bolt 24 for propping against the upper layer plate 21 is rotatably connected to one side of the lower layer plate 22.

[0029] The upper layer plate 21 can rotate on the lower layer plate 22. When rotating, the screws will move along the arc-shaped strip holes 23. After the upper layer plate 21 rotates and abuts against the adjusting bolt 24, the screws can be tightened, thereby fixedly connecting the upper layer plate 21 to the lower layer plate 22 and realizing the adjustment of the horizontal orientation of the welding positioning seat.

[0030] The working mode of this application is as follows: Place the terminal on the terminal support 10. The two horizontal cylinders 4 drive the two pressing blocks 6 to move towards the left and right sides of the terminal through the sliding plate 5. The lifting mechanism 2 drives the pressing blocks 6 to move downward. The two pressing blocks 6 can press the terminal tightly on the terminal support 10. The wire harness positioning mechanism 8 positions the terminal wire harness to the welding position. The wire harness clamping mechanism 9 clamps and fixes the wire harness. Finally, the wire harness and the terminal can be welded.

[0031] Inspired by the above ideal embodiments based on the present invention, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of this invention. The technical scope of this invention is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A welding tool with a pressure block stroke adjustment, characterized in that: The invention comprises a base (1), a lifting mechanism (2), a pedestal (3), a horizontal cylinder (4), a slide plate (5), a pressure block (6), a slide plate stroke limiting mechanism (7), a wire harness positioning mechanism (8), a wire harness clamping mechanism (9), and a terminal support (10). The base (1) is provided with a wire harness positioning mechanism (8), a wire harness clamping mechanism (9), a terminal support (10), and two lifting mechanisms (2). The wire harness clamping mechanism (9) and the terminal support (10) are located between the two lifting mechanisms (2). A base (3) is fixed on the mechanism (2), a slide plate (5) and a pressure block (6) are slidably connected to the base (3), the slide plate (5) is fixed on the piston rod of the horizontal cylinder (4), an inclined groove (11) is provided on the slide plate (5), a pin (12) is provided at the bottom of the pressure block (6), the pin (12) is placed in the inclined groove (11), a spring is connected between the pressure block (6) and the base (3), a slide plate stroke limiting mechanism (7) is installed on the base (3), and the slide plate stroke limiting mechanism (7) is located in front of the slide plate (5).

2. The welding fixture with adjustable stroke of the pressing block according to claim 1 is characterized in that: The harness positioning mechanism (8) comprises a positioning block (81), a positioning block lifting cylinder (82), and a positioning block horizontal movement cylinder (83); the cylinder body of the positioning block lifting cylinder (82) is fixed on the base (1); the positioning block horizontal movement cylinder (83) is fixed on the piston rod of the positioning block lifting cylinder (82); and the positioning block (81) is fixed on the piston rod of the positioning block horizontal movement cylinder (83).

3. The welding tool with adjustable stroke of the pressing block according to claim 1 is characterized in that: The slide plate stroke limiting mechanism (7) is a bolt, and the slide plate stroke limiting mechanism (7) is threadedly connected in a threaded hole of a front end plate of the base (3).

4. The welding tool with adjustable stroke of the pressing block according to claim 1 is characterized in that: The wire harness clamping mechanism (9) comprises a finger cylinder (91), a clamping plate (92), and a wire harness support block (93); the cylinder body of the finger cylinder (91) is fixed on a slide seat (13); the clamping plates (92) are respectively fixed on two fingers of the finger cylinder (91); the clamping plates (92) are provided with C-shaped grooves; and the wire harness support block (93) is fixed at the rear end of the cylinder body of the finger cylinder (91).

5. The welding tool with adjustable stroke of the pressing block according to claim 4 is characterized in that: The terminal support (10) is fixedly connected to the slide seat (13).

6. The welding tool with adjustable stroke of the pressing block according to claim 1 is characterized in that: The lifting mechanism (2) comprises a single-rod cylinder, an outer box, and an inner box, wherein the inner box is fixed on the base (1), the inner box is slidably connected to the outer box, the cylinder body of the single-rod cylinder is fixed in the outer box, the piston rod of the single-rod cylinder is fixed on the base (1), and the base (3) is fixed on the top of the outer box.

7. The welding tool with adjustable stroke of the pressing block according to claim 1 is characterized in that: The base (1) comprises an upper plate (21), a lower plate (22), arc-shaped strip holes (23), an adjusting bolt (24), and a screw. The upper plate (21) is placed on the lower plate (22). Two mutually symmetrical arc-shaped strip holes (23) are provided on the left and right sides of the upper plate (21). Two screws are threadedly connected to the lower plate (22). The two screws pass through the two arc-shaped strip holes (23) respectively. One side of the lower plate (22) is rotatably connected to an adjusting bolt (24) for supporting the upper plate (21).