Carrying clamp manipulator

By designing a handling fixture manipulator for grabbing unsolidified concrete blocks, the problem of claw manipulators in the prior art is solved, efficient and safe block handling is achieved, replacing manual operations and improving production efficiency.

CN222958665UActive Publication Date: 2025-06-10XIANGFAN LINGXIAO MOLD
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Patent Information

Application Number
CN202421966834.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-06-10
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

When existing jaw manipulators grab unsolidified concrete blocks, they are prone to damage to the blocks and require manual operation, which is highly labor-intensive and has low work efficiency.

Method used

A handling fixture manipulator is designed, including a handling bracket, a transfer mechanism and a handling jaw. The jaws use clamping cylinders to drive the curved arms to approach each other, and the push plate drives the bottom support to lift the block to avoid deformation and damage caused by excessive clamping force.

Benefits of technology

It effectively avoids deformation and damage of concrete blocks due to excessive clamping force before solidification, replaces manual operation and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222958665U_ABST
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Abstract

The utility model discloses a carrying clamp mechanical arm which comprises a carrying support, a transferring mechanism is arranged on the top of the carrying support, a carrying clamping jaw is arranged on the transferring mechanism, a clamping air cylinder of the carrying clamping jaw drives two crank arms to be close to each other, and a push plate makes contact with a building block before a limiting plate. The bottom support is driven to extend out of the limiting plate to be inserted into the lower portion of the building block to lift and transfer the building block, the gravity borne by the building block does not need to be counteracted through friction force between the clamping jaw and the side face of the building block in the transfer process, and therefore deformation and damage of the concrete building block caused by too large clamping force before solidification can be avoided, manual operation is effectively replaced, and the working efficiency is improved. And the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-fired brick production equipment, in particular to a handling fixture manipulator. Background Art

[0002] Concrete block bricks are a kind of building materials with light weight, porous structure, good heat insulation and fire resistance. They have the characteristics of low cost, fast manufacturing speed and light weight, and are one of the more common building materials in the construction industry.

[0003] The production process of concrete blocks includes steps such as batching, mixing, forming, and curing. After the concrete is compacted and formed in the mold, it needs to be separated one by one and stacked for curing; although the blocks are compacted and formed, the concrete has not solidified yet. The existing gripper manipulator grabs the concrete blocks by means of side clamping, which is easy to cause damage and is not very suitable. At present, this process usually adopts manual operation, with high labor intensity and low work efficiency; in order to replace manual operation, a handling fixture manipulator is proposed. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the above technical deficiencies and propose a handling fixture manipulator to solve the technical problems proposed in the background art.

[0005] To achieve the above technical purpose, the technical solution of the utility model provides a handling fixture manipulator, which includes a handling support. A transfer mechanism is arranged at the top of the handling support. A handling gripper is arranged on the transfer mechanism. The handling gripper includes a lifting part and a clamping part. The clamping part includes a clamping support plate. The upper surface of the clamping support plate is connected to the lifting part and is provided with two clamping cylinders. The clamping cylinders are vertically arranged and clamping slide rails are arranged on both sides thereof. A connecting rod is arranged between the clamping slide rails and the clamping cylinders. The two ends of the connecting rod are respectively hinged to the piston rod of the clamping cylinder and the slider of the clamping slide rail. A bottom supporting clamping mechanism is arranged below the clamping support plate. The bottom supporting clamping mechanism is connected to the slider of the clamping slide rail.

[0006] Furthermore, the lifting part includes a transverse movement support plate. The transverse movement support plate is connected to the transfer mechanism. A lifting support plate is arranged below the transverse movement support plate. The transverse movement support plate and the lifting support plate are connected by a support rod. A lifting cylinder is arranged on the lifting support plate. The lifting cylinder is vertically arranged and its piston rod is connected to the clamping support plate. A guide rod is arranged on the upper surface of the clamping support plate. The upper end of the guide rod penetrates through the lifting support plate.

[0007] Further, the bottom clamping mechanism includes a curved arm. The upper end of the curved arm is connected to the slider of the slide rail. Between the two curved arms, a buffer support plate, a rotating shaft, and a bottom support plate are sequentially arranged from top to bottom. On the opposite sides of the two buffer support plates, a push plate is provided. An expansion rod is arranged on the push plate. One end of the expansion rod is connected to the push plate, and the other end penetrates through the buffer support plate. A spring is arranged on the expansion rod between the buffer support plate and the push plate. A bottom support is slidably arranged at the lower part of the bottom support plate. A push rod is rotatably arranged on the rotating shaft. The two ends of the push rod are respectively connected to the expansion rod and the bottom support.

[0008] Further, the transfer mechanism includes a longitudinal movement slide rail. A transverse movement slide rail is arranged on the slider of the longitudinal movement slide rail. A longitudinal movement cylinder is arranged at the top of the handling bracket. The piston rod of the longitudinal movement cylinder is connected to the transverse movement slide rail. The transverse movement support plate is arranged on the slider of the transverse movement slide rail. A transverse movement rack is arranged on the side of the transverse movement slide rail. A transverse movement motor is arranged on the transverse movement support plate. The output shaft of the transverse movement motor meshes with the transverse movement rack.

[0009] Further, a limiting plate is arranged at the lower part of the curved arm. The limiting plate is arranged on the opposite sides of the two curved arms. The bottom support penetrates through the limiting plate. Chute grooves are respectively arranged at the two ends of the push rod. The expansion rod and the bottom support are connected to it through a connecting pin passing through the chute groove of the push rod.

[0010] Compared with the prior art, the beneficial effects of the present utility model include:

[0011] In the present utility model, a transfer mechanism is arranged at the top of the handling bracket. A handling gripper is installed on the transfer mechanism. The clamping cylinder of the handling gripper drives the two curved arms to approach each other. The push plate contacts the building block before the limiting plate, driving the bottom support to extend out of the limiting plate and insert under the building block to lift and transfer it. When transferring, it is not necessary to use the frictional force between the gripper and the side of the building block to offset its gravity. Therefore, it is possible to avoid the deformation and damage of the concrete building block caused by excessive clamping force before it solidifies, and effectively replaces manual operation, improving production efficiency. Description of the Drawings

[0012] Figure 1 is a schematic diagram of a handling fixture manipulator provided by the present utility model;

[0013] Figure 2 is a schematic diagram of the handling gripper of a handling fixture manipulator provided by the utility model;

[0014] In the figure: handling support 1, longitudinal translation slide rail 101, transverse translation slide rail 102, transverse translation rack 103, longitudinal translation cylinder 104, handling gripper 2, transverse support plate 201, lifting support plate 202, support rod 203, lifting cylinder 204, clamping support plate 205, guide rod 206, clamping cylinder 207, clamping slide rail 208, connecting rod 209, crank arm 210, buffer support plate 211, rotating shaft 212, bottom support plate 213, limiting plate 214, push plate 215, telescopic rod 216, spring 217, push rod 218, bottom support 219, transverse translation motor 3, building block 4. Detailed implementation mode

[0015] In order to make the purpose, technical solution and advantages of the present utility model clearer, the following further details the present utility model in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0016] Refer to Figure 1 , the present utility model provides a handling fixture manipulator, including a handling support 1. A longitudinal translation slide rail 101 and a longitudinal translation cylinder 104 are installed on the top of the handling support 1. A transverse translation slide rail 102 is installed on the slider of the longitudinal translation slide rail 101. The piston rod of the longitudinal translation cylinder 104 is connected to the transverse translation slide rail 102 to push it to reciprocate along the longitudinal translation slide rail 101. A handling gripper 2 is installed on the slider of the transverse translation slide rail 102. A transverse translation rack 103 is installed on the side of the transverse translation slide rail 102. A transverse translation motor 3 is installed on the top of the handling gripper 2. The output shaft of the transverse translation motor 3 meshes with the transverse translation rack 103 to drive the handling gripper 2 to move along the transverse translation slide rail 102.

[0017] Refer to Figure 2 , the handling gripper 2 includes a transverse support plate 201. The transverse support plate 201 is installed on the slider of the transverse translation slide rail 102. The transverse translation motor 3 is installed on the upper surface of the transverse support plate 201. A lifting support plate 202 is arranged below the transverse support plate 201. The transverse support plate 201 and the lifting support plate 202 are connected by a support rod 203. A lifting cylinder 204 is installed on the lifting support plate 202. The lifting cylinder 204 is vertically arranged and its piston rod passes through the lifting support plate 202 and is installed with a clamping support plate 205. A guide rod 206 is installed on the upper surface of the clamping support plate 205. The upper end of the guide rod 206 penetrates through the lifting support plate 202.

[0018] Two clamping cylinders 207 are installed on the upper surface of the clamping support plate 205. The clamping cylinders 207 are vertically arranged, and clamping slide rails 208 are installed on both sides thereof. A connecting rod 209 is arranged between the clamping slide rails 208 and the clamping cylinders 207. The two ends of the connecting rod 209 are respectively hinged to the piston rod of the clamping cylinder 207 and the slider of the clamping slide rail 208. A crank arm 210 is installed on the slider of the clamping slide rail 208. The upper end of the crank arm 210 is connected to the slider of the slide rail 208, and a limiting plate 214 is installed at the lower end. The limiting plate 214 is installed on one side where the two crank arms 210 face each other. A buffer support plate 211, a rotating shaft 212, and a bottom support plate 213 are sequentially installed between the two crank arms 210 from top to bottom. A push plate 215 is installed on one side where the two buffer support plates 211 face each other. A telescopic rod 216 is installed on the push plate 215. One end of the telescopic rod 216 is connected to the push plate 215, and the other end penetrates through the buffer support plate 211. A spring 217 is installed on the telescopic rod 216 between the buffer support plate 211 and the push plate 215. A bottom support 219 is installed at the lower part of the bottom support plate 213. The bottom support 219 is slidably connected to the bottom support plate 213 and penetrates through the limiting plate 214. A push rod 218 is rotatably installed on the rotating shaft 212. Chute grooves are opened at both ends of the push rod 218. The telescopic rod 216 and the bottom support 219 are connected to it through a connecting pin passing through the chute groove of the push rod 218.

[0019] For the convenience of understanding the present invention, the following combines Figure 1 、 Figure 2 to elaborate in detail on the working principle of this solution:

[0020] During handling, the handling gripper 2 moves above the building block 4. The piston rod of the clamping cylinder 207 retracts, separating the two opposite limiting plates 214. At this time, under the action of the spring 217, the push rod 218 drives the bottom support 219 to retract into the limiting plate 214. The piston rod of the lifting cylinder 204 extends to place the two limiting plates 214 on both sides of the building block 4. The piston rod of the clamping cylinder 207 extends to make the two crank arms 210 approach each other. The push plate 215 contacts the building block 4 before the limiting plate 214. The spring 217 is compressed, and at the same time, the bottom support 219 is driven by the push rod 218 to extend out of the limiting plate 214 and insert under the building block 4 to lift and transport it.

[0021] Compared with the conventional method of gripping building blocks by side clamping, the technical solution of this application does not require the frictional force between the gripper and the side of the building block to offset its gravity during transportation. Therefore, it can avoid the deformation and damage of the concrete building block caused by excessive clamping force before it solidifies, and effectively replaces manual operation, improving production efficiency.

[0022] The specific embodiments of the present utility model described above do not constitute a limitation to the protection scope of the present utility model. Any other corresponding changes and deformations made according to the technical concept of the present utility model shall be included within the protection scope of the claims of the present utility model.

Claims

1. A handling fixture manipulator, comprising a handling bracket, a transfer mechanism is provided on the top of the handling bracket, and a handling clamp is provided on the transfer mechanism, characterized in that: The carrying clamp includes a lifting part and a clamping part, the clamping part includes a clamping support plate, the upper surface of the clamping support plate is connected to the lifting part and is provided with two clamping cylinders, the clamping cylinder is vertically arranged and has clamping slide rails on both sides, a connecting rod is arranged between the clamping slide rail and the clamping cylinder, the two ends of the connecting rod are respectively hinged to the piston rod of the clamping cylinder and the slider of the clamping slide rail, a bottom supporting clamping mechanism is arranged under the clamping support plate, and the bottom supporting clamping mechanism is connected to the slider of the clamping slide rail.

2. A handling fixture manipulator according to claim 1, characterized in that: The lifting part includes a transverse support plate, which is connected to the transfer mechanism. A lifting support plate is arranged below the transverse support plate. The transverse support plate is connected to the lifting support plate through a support rod. A lifting cylinder is arranged on the lifting support plate. The lifting cylinder is vertically arranged with its piston rod connected to the clamping support plate. A guide rod is arranged on the upper surface of the clamping support plate, and the upper end of the guide rod passes through the lifting support plate.

3. A handling fixture manipulator according to claim 2, characterized in that: The bottom supporting clamping mechanism includes a curved arm, the upper end of the curved arm is connected to the slider of the slide rail, and a buffer support plate, a rotating shaft and a bottom supporting plate are sequentially arranged between the two curved arms from top to bottom, and a push plate is arranged on the opposite side of the two buffer support plates. A telescopic rod is arranged on the push plate, one end of the telescopic rod is connected to the push plate, and the other end passes through the buffer support plate, a spring is arranged on the telescopic rod between the buffer support plate and the push plate, a bottom support is slidably arranged at the lower part of the bottom supporting plate, a push rod is rotatably arranged on the rotating shaft, and both ends of the push rod are respectively connected to the telescopic rod and the bottom support.

4. A handling fixture manipulator according to claim 2 or 3, characterized in that: The transfer mechanism includes a longitudinal slide rail, a transverse slide rail is arranged on the slider of the longitudinal slide rail, a longitudinal cylinder is arranged on the top of the transport bracket, the piston rod of the longitudinal cylinder is connected to the transverse slide rail, the transverse support plate is arranged on the slider of the transverse slide rail, a transverse rack is arranged on the side of the transverse slide rail, a transverse motor is arranged on the transverse support plate, and the output shaft of the transverse motor is meshed with the transverse rack.

5. The handling fixture robot according to claim 3, characterized in that: A limit plate is provided at the lower part of the crank arm, and the limit plate is provided on the opposite side of the two crank arms. The base bracket passes through the limit plate, and sliding grooves are provided at both ends of the push rod. The telescopic rod and the base bracket are connected to the push rod through the sliding grooves of the push rod via connecting pins.