Bamboo product processing and bending device
By designing a bamboo product processing and bending device that changes the connection method of bending plates, the hydraulic cylinder and driving structure are used to achieve rotating extrusion, heating and wetting of the bending plates, the problems of damage or breakage during the bending process of bamboo products are solved, and the bending success rate and product quality are improved.
Patent Information
- Application Number
- CN202421640649.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-11
AI Technical Summary
Bamboo products are easily damaged or broken during bending, resulting in bending failure and waste of resources.
A bamboo product processing bending device is designed. By changing the connection method of the bending plate, the bending plate is rotated by hydraulic cylinders and driving structures, the bending plates on both sides are extruded and heated, and the water vapor nozzles are used to heat and wet them to avoid breakage during bending.
It effectively avoids the side damage or breaking of the bent plate to the bamboo strip, improves the bending success rate, reduces resource waste, and improves the bending quality of bamboo products through heating and wetting.
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Figure CN222958842U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bamboo product processing, in particular to a bending device for bamboo product processing. Background Technique
[0002] Bamboo products refer to products made from bamboo as raw materials for processing, mostly daily necessities, such as bamboo baskets, bamboo sieves, bamboo strainers, rice scoops, bamboo steamers, etc. Some bamboo handicrafts need to be heated and bent during processing to form a suitable bending angle to meet the processing and production requirements of bamboo products.
[0003] The Chinese patent with the authorization announcement number CN218659652U discloses a bending machine for bamboo product processing with a protection structure, including a limiting plate, a bending plate and a workbench. One side of one end of the workbench is provided with a bending plate, one side of the bending plate is provided with a connecting plate, and disassembly and assembly structures are arranged at both ends of the connecting plate. The disassembly and assembly structure includes a clamping sleeve, a reserved hole and a fixing screw. The fixing screws are installed at both ends of one side of the bending plate, the clamping sleeves are installed on the outer sides of the fixing screws, and a limiting plate is installed on the other side of one end of the workbench. In the utility model, the bamboo strip of the bamboo product is bent by the mutual extrusion of the bending plate and the limiting plate. By rotating the clamping sleeve and withdrawing the clamping sleeve from the fixing screw, the bending plate can be removed, improving the replacement efficiency.
[0004] In the actual operation process of the above solution, the limiting block is fixedly connected to the side of the fixing plate. During the bending operation, the bamboo strip is placed on one side of the limiting block, and the bending plate moves towards the limiting block to apply a thrust to the bamboo strip for bending processing, which easily causes damage or breakage to the side of the bamboo strip by the bending plate, resulting in bending failure and wasting resources. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a bending device for bamboo product processing to solve the technical problem that the bamboo strip is easily damaged or broken during the bending process in the prior art.
[0006] The technical problem to be solved by the utility model can be realized through the following technical solutions:
[0007] A bending device for bamboo product processing includes a support plate. Four support legs are distributively connected to the bottom of the support plate. A vertical plate is connected to the top of the support plate. A first hydraulic cylinder is connected to the side of the vertical plate. The output end of the first hydraulic cylinder is connected to the side of the limiting block. It further includes:
[0008] Bending structure, the bending structure is fixed at one end of the top of the support plate away from the limit block. The bending structure includes a fixing plate, a bending plate and a driving structure. The fixing plate is fixedly connected to the top of the support plate and is aligned with the limit block. There are two bending plates, and the two bending plates are symmetrically located at the left and right ends of the fixing plate respectively. An inverted L-shaped reinforcing rod is arranged at the top. One end of the bending plate close to the fixing plate is rotatably connected between the reinforcing rod and the support plate. There are two groups of driving structures for driving the corresponding bending plates to rotate. The driving structures are arranged between the support plate and the corresponding bending plates;
[0009] Heating structure, there are two groups of heating structures, and both are rotatably connected to the top of the support plate. The heating structures are located between the corresponding bending plates and the fixing plate.
[0010] As a further solution of the present invention: each group of the driving structures includes a moving column, an arc-shaped guide groove and an inclined guide rail. The moving column is vertically connected to the end of the bending plate away from the fixing plate. The arc-shaped guide groove is penetrated and opened at the top of the support plate. The moving column is slidably connected inside the arc-shaped guide groove and penetrates to the bottom of the arc-shaped guide groove. The inclined guide rail is slidably connected to the corresponding moving column. A moving block is symmetrically connected between the two inclined guide rails. A hydraulic cylinder II is fixed at the bottom of the support plate, and the driving end of the hydraulic cylinder II is connected to the moving block.
[0011] As a further solution of the present invention: each group of the heating structures includes a flow distribution chamber and a flexible conduit. A rotating shaft is connected to the bottom of the flow distribution chamber. The flow distribution chamber is rotatably connected to the top of the support plate through the rotating shaft. A plurality of water vapor nozzles are distributed on one side of the flow distribution chamber close to the limit block. One end of the flexible conduit is communicated with the flow distribution chamber, and the other end is connected with a water pump. The end of the water pump away from the flexible conduit is connected with a hot water tank. The rotating shaft penetrates the support plate, and a rotating structure is arranged at the bottom of the rotating shaft. The rotating structure is cooperatively connected with the inclined guide rail.
[0012] As a further solution of the present invention: the rotating structure includes a gear and a rack. There are two gears and two racks. The gears are connected to the bottom of the corresponding rotating shafts, and the racks are respectively connected to the bottoms of the corresponding inclined guide rails. The gears are meshed with the racks.
[0013] As a further solution of the present invention: the moving column includes a convex block fixed on the outside thereof, and the convex block is slidably connected to the arc-shaped guide groove.
[0014] As a further solution of the present invention: a rubber pad is connected to one side of each bending plate close to the limit block.
[0015] The beneficial effects of the present invention:
[0016] 1. By changing the connection method of the bending plate, the utility model first fixes the bamboo strips by pressing the limiting block and the fixing plate. The second hydraulic cylinder drives the moving block to move horizontally synchronously with the inclined guide rail. The moving column moves along the arc-shaped guide groove. During the sliding process of the moving column, one end of the bending plate is driven to rotate, and the bending plates on both sides squeeze the bamboo strips towards the side end of the limiting block. By changing the connection method of the bending plate, damage or breakage of the side of the bamboo strip caused by the bending plate can be avoided.
[0017] 2. The utility model pumps the hot water in the hot water tank to the shunt bin through a water pump, and sprays water vapor through the water vapor nozzle. The water vapor nozzle enables the water vapor to be sprayed onto the material at the bending part for heating and wetting. During the movement of the second hydraulic cylinder, the inclined guide rail can drive the rack to move, and the meshing gear drives the shunt bin to rotate. Thus, during the bending of the bamboo strip by the bending plate, the shunt bin gradually rotates towards the bending part of the bamboo strip, so as to realize that the shunt bin can always heat the bending part and avoid breakage during the bending process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The following further describes the present utility model with reference to the drawings.
[0019] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0020] Figure 2 is a schematic diagram of the cooperation of the limiting block and the fixing plate of the present utility model;
[0021] Figure 3 is a schematic diagram of the cooperation of the linkage column and the inclined guide groove of the present utility model;
[0022] Figure 4 is a schematic diagram of the cooperation of the limiting block and the support plate of the present utility model;
[0023] Figure 5 is a schematic diagram of the connection of the shunt plate and the gear of the present utility model.
[0024] In the figure: 1. Support plate; 2. Support leg; 3. Vertical plate; 4. First hydraulic cylinder; 5. Limiting block; 6. Fixing plate; 7. Bending plate; 8. Moving column; 9. Arc-shaped guide groove; 10. Convex block; 11. Inclined guide rail; 12. Moving block; 13. Second hydraulic cylinder; 14. T-shaped block; 15. Shunt bin; 16. Water vapor nozzle; 17. Flexible conduit; 18. Water pump; 19. Hot water tank; 20. Gear; 21. Rack; 22. Rubber pad; 23. Reinforcing rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.
[0026] As Figures 1 - 5 shown, a bending device for bamboo product processing includes a support plate 1. Four support legs 2 are fixedly and distributively connected to the bottom of the support plate 1. A vertical plate 3 is fixedly connected to the top of the support plate 1. A hydraulic cylinder 1 is fixedly connected to the side of the vertical plate 3. The output end of the hydraulic cylinder 1 is fixedly connected to the side of the limit block 5. The hydraulic cylinder 1 is used to drive the limit block 5 to move. It also includes a bending structure and a heating structure;
[0027] The bending structure is fixedly connected to one end of the top of the support plate 1 away from the limit block 5. The bending structure includes a fixing plate 6, a bending plate 7 and a driving structure. The fixing plate 6 is fixedly connected to the top of the support plate 1 and is aligned with the limit block 5. When the hydraulic cylinder 1 is started, the limit block 5 is moved towards the fixing plate 6, so that the limit block 5 and the fixing plate 6 can squeeze and fix the bamboo strip. There are two bending plates 7. The two bending plates 7 are symmetrically located at the left and right ends of the fixing plate 6 respectively for bending the bamboo strip. An inverted L-shaped reinforcing rod 23 is provided at the top of 1. One end of the bending plate 7 close to the fixing plate 6 is rotatably connected between the reinforcing rod 23 and the support plate 1. There are two sets of driving structures for driving the corresponding bending plates 7 to rotate. The driving structures are arranged between the support plate 1 and the corresponding bending plates 7;
[0028] There are two sets of heating structures, and both are rotatably connected to the top of the support plate 1. The heating structures are located between the corresponding bending plates 7 and the fixing plate 6 for heating the bending part.
[0029] In some specific implementation schemes, such as Figure 2 or Figure 3As shown in the figure, in order to facilitate driving the bending plate 7 to bend the bamboo strips, each set of driving structures includes a moving column 8, an arc-shaped guide groove 9 and an inclined guide rail 11. The moving column 8 is vertically and fixedly connected to one end of the bending plate 7 away from the fixed plate 6. The arc-shaped guide groove 9 is penetrated and opened at the top of the support plate 1. The moving column 8 is slidably connected inside the arc-shaped guide groove 9 and penetrates to the bottom of the arc-shaped guide groove 9. The inclined guide rail 11 is slidably connected to the corresponding moving column 8. A moving block 12 is symmetrically connected between the two inclined guide rails 11. A second hydraulic cylinder 13 is fixed to the bottom of the support plate 1. The driving end of the second hydraulic cylinder 13 is connected to the moving block 12. A T-shaped block 14 is fixedly connected to one end of the moving block 12 close to the support plate 1. The T-shaped block 14 is slidably connected to the bottom of the support plate 1. When the second hydraulic cylinder 13 extends, it synchronously drives the moving block 12 and the inclined guide rail 11 to move. The inclined guide rail 11 squeezes the moving column 8 to slide along the arc-shaped guide groove 9, so that the bending plate 7 rotates to bend the bamboo strips.
[0030] In some specific embodiments, such as Figure 2 As shown in the figure, in order to heat the bending part of the bamboo strips, each set of heating structures includes a shunt bin 15 and a flexible conduit 17. A rotating shaft is fixedly connected to the bottom of the shunt bin 15. The shunt bin 15 is rotatably connected to the top of the support plate 1 through the rotating shaft. A number of water vapor spray nozzles 16 are fixedly arranged on one side of the shunt bin 15 close to the limit block 5. One end of the flexible conduit 17 is communicated with the shunt bin 15, and the other end is fixedly connected to a water pump 18. One end of the water pump 18 away from the flexible conduit 17 is fixedly connected to a hot water tank 19. The rotating shaft penetrates the support plate 1, and a rotating structure is arranged at the bottom of the rotating shaft. The rotating structure is cooperatively connected with the inclined guide rail 11.
[0031] The bending plate 7 is used to extrude and bend the required bending part of the material. At the same time, the water pump 18 is turned on. The hot water in the hot water tank 19 is pumped to the shunt bin 15 through the water pump 18, and water vapor is sprayed through the water vapor spray nozzles 16. The water vapor spray nozzles 16 are used to make the water vapor spray onto the material at the bending part for heating and wetting, so as to avoid the material from breaking when being bent, and at the same time, the generation of debris can be reduced, the integrity of the material can be maintained, and the product quality can be improved.
[0032] In some specific embodiments, such as Figure 3 As shown in the figure, in order to enable the shunt bin 15 to always be aligned with the bending part of the bamboo strips, the rotating structure includes a gear 20 and a rack 21. There are two gears 20 and two racks 21. The gear 20 is connected to the bottom of the corresponding rotating shaft, and the racks 21 are respectively connected to the bottoms of the corresponding inclined guide rails 11. The gear 20 is meshed with the rack 21. During the movement of the inclined guide rail 11, the rack 21 is driven to move, and the engaged gear 20 also rotates accordingly. The gear 20 and the shunt bin 15 are fixedly connected through the rotating shaft, so that the shunt bin 15 rotates towards the bending part of the bamboo strips, and the water vapor spray nozzles 16 can always be aligned with the bending part of the bamboo strips.
[0033] In some specific embodiments, such asFigure 4 As shown, in order to prevent the bending plate 7 from tilting when bending the bamboo strips, the moving column 8 includes a convex block 10 fixed on its outer side, and the convex block 10 is slidably connected to the arc-shaped guide groove 9, increasing the contact area and improving the stability of the rotation of the bending plate 7.
[0034] In some specific implementation embodiments, such as Figure 1 As shown, in order to prevent the bending plate 7 from scratching the surface of the bamboo strips, a rubber pad 22 is connected to one side of each bending plate 7 close to the limit block 5.
[0035] For the convenience of those skilled in the art to understand the embodiments of this solution, the working principle of this solution will be briefly described below in combination with a specific application scenario:
[0036] During actual use, place the bamboo strips on one side of the fixing plate 6 close to the limit block 5, start the first hydraulic cylinder 4, move the limit block 5 towards the fixing plate 6 until the limit block 5 presses and fixes the bamboo strips against the fixing plate 6. Then extend the second hydraulic cylinder 13. The second hydraulic cylinder 13 drives the moving block 12 to move horizontally synchronously with the inclined guide rail 11. Under the action of the inclined guide rail 11, the two moving columns 8 move towards the middle inside the inclined guide rail 11, so that the moving columns 8 move along the arc-shaped guide groove 9. During the sliding process of the moving columns 8, the bending plates 7 are driven to rotate. The bending plates 7 on both sides squeeze the bamboo strips towards the side end of the limit block 5. By changing the connection method of the bending plates 7, it is possible to prevent the bending plate from damaging or breaking the side of the bamboo strips. Moreover, rubber pads 22 are fixed on the bending plates 7, which can prevent scratching the surface of the bamboo strips. At the same time, turn on the water pump 18, pump the hot water in the hot water tank 19 to the shunt bin 15 through the water pump 18, and spray water vapor through the water vapor nozzles 16. Use the water vapor nozzles 16 to make the water vapor spray onto the material at the bending part for heating and wetting. During the movement of the second hydraulic cylinder 13, the inclined guide rail 11 can drive the rack 21 to move, and the engaged gear 20 drives the shunt bin 15 to rotate. Thus, during the process of the bending plate 7 bending the bamboo strips, the shunt bin 15 gradually rotates towards the bending part of the bamboo strips, so as to realize that the shunt bin 15 can always heat the bending part and avoid breakage during the bending process.
[0037] The above has described several embodiments of the present invention in detail, but the embodiments of the present invention are not limited thereto and cannot be considered as used to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the application of the present invention shall still fall within the scope covered by the patent of the present invention.
Claims
1. A bamboo product processing and bending device, comprising a support plate (1), wherein the bottom of the support plate (1) is connected to four support legs (2), the top of the support plate (1) is connected to a vertical plate (3), the side of the vertical plate (3) is connected to a hydraulic cylinder (4), the output end of the hydraulic cylinder (4) is connected to the side of a limit block (5), and the characteristics are as follows: Also includes: A bending structure, wherein the bending structure is fixed to one end of the top of the support plate (1) away from the limit block (5), the bending structure comprises a fixed plate (6), a bending plate (7) and a driving structure, the fixed plate (6) is fixedly connected to the top of the support plate (1) and aligned with the limit block (5), two bending plates (7) are provided, and the two bending plates (7) are symmetrically located at the left and right ends of the fixed plate (6), respectively, an inverted L-shaped reinforcing rod (23) is provided at the top of the (1), and one end of the bending plate (7) close to the fixed plate (6) is rotatably connected between the reinforcing rod (23) and the support plate (1), and the driving structure is provided with two groups for driving the corresponding bending plates (7) to rotate, and the driving structure is cooperatively arranged between the support plate (1) and the corresponding bending plate (7); A heating structure, wherein two groups of heating structures are provided and both are rotatably connected to the top of the support plate (1); the heating structure is located between the corresponding bending plate (7) and the fixing plate (6).
2. The bamboo product processing and bending device according to claim 1, characterized in that: Each group of the driving structure comprises a moving column (8), an arc-shaped guide groove (9) and an inclined guide rail (11); the moving column (8) is vertically connected to one end of the bending plate (7) away from the fixed plate (6); the arc-shaped guide groove (9) is opened through the top of the support plate (1); the moving column (8) is slidably connected inside the arc-shaped guide groove (9) and penetrates to the bottom of the arc-shaped guide groove (9); the inclined guide rail (11) is slidably connected to the corresponding moving column (8); a moving block (12) is symmetrically connected between the two inclined guide rails (11); a hydraulic cylinder 2 (13) is fixed to the bottom of the support plate (1); and the driving end of the hydraulic cylinder 2 (13) is connected to the moving block (12).
3. The bamboo product processing and bending device according to claim 1, characterized in that: Each group of the heating structures comprises a diversion chamber (15) and a flexible conduit (17); a rotating shaft is connected to the bottom of the diversion chamber (15); the diversion chamber (15) is rotatably connected to the top of the support plate (1) via the rotating shaft; a plurality of water vapor nozzles (16) are distributed on one side of the diversion chamber (15) close to the limit block (5); one end of the flexible conduit (17) is connected to the diversion chamber (15); and the other end is connected to a water pump (18); and the end of the water pump (18) away from the flexible conduit (17) is connected to a hot water tank (19); the rotating shaft passes through the support plate (1); a rotating structure is provided at the bottom of the rotating shaft; and the rotating structure is cooperatively connected to the inclined guide rail (11).
4. The bamboo product processing and bending device according to claim 3 is characterized in that: The rotating structure comprises a gear (20) and a rack (21), wherein two gears (20) and two racks (21) are provided, wherein the gear (20) is connected to the bottom of a corresponding rotating shaft, and the racks (21) are respectively connected to the bottom of a corresponding inclined guide rail (11), and the gear (20) and the racks (21) are meshedly connected.
5. The bamboo product processing and bending device according to claim 2, characterized in that: The movable column (8) comprises a protrusion (10) fixed on the outer side thereof, and the protrusion (10) is slidably connected to the arc-shaped guide groove (9).
6. The bamboo product processing and bending device according to claim 1, characterized in that: A rubber pad (22) is connected to one side of each bending plate (7) close to the limiting block (5).
Citation Information
Patent Citations
Bamboo product processing bending machine with protective structure
CN218659652U