Door leaf pouring and discharging device

Abstract

The utility model relates to the field of civil air defense door production, in particular to a door leaf pouring and discharging device which comprises a storage mechanism used for storing concrete, a mixing mechanism used for stirring the concrete during hoisting and a discharging mechanism used for controlling discharging, and a plurality of hanging rings are evenly installed on the outer side of the top of the storage mechanism. The mixing mechanism is installed in the storage mechanism, and the discharging mechanism is arranged at the discharging position of the bottom of the storage mechanism. By arranging the mixing mechanism, in the transferring process, concrete inside can be stirred, in the stirring process, the concrete bonded to the inner wall of the storage barrel can be effectively turned inwards through a scraper blade, meanwhile, a top stirring rod and an inner stirring rod in the center are matched, the concrete can be effectively stirred, and the stirring efficiency is improved. And after a part of concrete is poured out, the inner wall of the storage mechanism can be scraped, and the utilization efficiency of the concrete is guaranteed.

Description

Technical Field

[0001] The utility model relates to the field of air defense door production, in particular to a door leaf casting and discharging device. Background Art

[0002] The casting device for air defense reinforced concrete doors usually includes a mold, a concrete casting device, a vibration device and other auxiliary devices. The concrete casting device is used to transport the concrete into the mold to ensure that the concrete fully fills the mold and reaches the required density as designed. In addition, some auxiliary devices may be needed to assist the casting operation, such as conveying devices, mixing devices, etc. The combined use of these devices can ensure the casting quality and efficiency of air defense reinforced concrete doors.

[0003] In the prior art, a concrete casting device for the production of a single-leaf airtight and blast-proof reinforced concrete door with the publication number of CN216760339U discloses a mixing device transversely arranged in the center of a cylinder to mix the concrete to ensure the pouring of the concrete. However, in actual use, most currently adopt a hoisting and discharging device and a structure for pouring into the mold. At the same time, due to the quality requirements of air defense doors, the density and viscosity of the cast concrete are greater than those of conventional concrete, so the concrete will deposit and adhere to the inner wall during the hoisting process. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a door leaf casting and discharging device to solve the above problems.

[0005] The utility model realizes the above purpose through the following technical solutions:

[0006] A door leaf casting and discharging device includes a storage mechanism for storing concrete, a mixing mechanism for mixing the concrete during hoisting, and a discharging mechanism for controlling the discharging. A plurality of lifting rings are evenly installed on the outer side of the top of the storage mechanism. The mixing mechanism is installed inside the storage mechanism, and the discharging mechanism is arranged at the discharging position at the bottom of the storage mechanism.

[0007] The storage mechanism includes a storage barrel, a funnel is arranged at the bottom of the storage barrel, a discharge pipe is arranged at the bottom of the funnel, the mixing mechanism includes a support ring, the support ring is of a ring structure, and the support ring is closely attached to the inner wall of the storage mechanism. Two support rings are arranged inside the storage barrel in an upward manner. A top stirring rod is installed inside the top support ring. There are four top stirring rods, and the four top stirring rods intersect at the axis position of the storage barrel, and the four top stirring rods are arranged obliquely upward to form a conical structure. A power ring is arranged at the bottom of the support ring, and the power ring is located at the junction of the storage barrel and the funnel. The support ring and the power ring are connected in series by a plurality of scraping plates. The scraping plates are arranged vertically along the storage barrel, and the scraping plates are arranged in an array along the inner wall of the storage barrel. A power component for driving the mixing mechanism to rotate is arranged outside the storage barrel corresponding to the position of the power ring. A bottom scraping plate is installed inside the funnel at the bottom of the power ring. An inner stirring rod is installed inside the lower support ring and the power ring;

[0008] The discharging mechanism includes a valve disc, the valve disc is arranged inside the discharge pipe, the valve disc is horizontally connected to an external turntable through a main shaft, and a counterweight block is installed on the turntable.

[0009] Preferably: The power component of the mixing mechanism includes a power gear ring. A ring groove is formed on the outer circumferential surface of the power ring, and the power gear ring is installed in the ring groove. A power gear is engaged inside the power gear ring, and the power rod of the power gear extends out of the storage barrel and is connected to a power motor group located outside the storage barrel.

[0010] Preferably: A fixed disc is arranged outside the discharge pipe of the storage mechanism corresponding to the position of the main shaft. A limit bead is arranged on the main shaft corresponding to the position of the fixed disc. A groove for accommodating the limit bead is formed on the main shaft, and a spring for supporting the limit bead is installed in the groove. A ball groove is formed on the fixed disc corresponding to the position of the limit bead.

[0011] Preferably: The inner stirring rod is in a straight state, and the inner stirring rod is connected to the support ring and the power ring by welding.

[0012] Preferably: The power ring is connected to the scraping plate and the bottom scraping plate by welding.

[0013] Preferably: The main shaft is connected to the fixed disc through a sealed bearing.

[0014] Preferably: A fixed ring is welded at the position of the funnel and the discharge pipe at the bottom of the bottom scraping plate, and the bottom scraping plate is slidably connected to the inner wall of the funnel.

[0015] Compared with the prior art, the beneficial effects are as follows:

[0016] 1. By setting up a mixing mechanism, the internal concrete can be stirred during the transportation process, and the scraper can be used to effectively turn the concrete adhering to the inner wall of the storage barrel during the stirring process. At the same time, the top stirring rod and the internal stirring rod in the center can effectively stir the concrete, and the inner wall of the storage mechanism can be scraped after a part of the concrete is poured out to ensure the utilization efficiency of the concrete;

[0017] 2. A counterweight is provided on the turntable. After unloading, the valve disc can be assisted in closing by the counterweight, and the counterweight can also be used to provide a reminder function. At the same time, the limit bead between the fixed disc and the main shaft provides a resistance to avoid the valve disc from opening accidentally due to continuous vibration during movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0019] Figure 1 It is a structural schematic diagram of a door leaf pouring and unloading device described in the utility model;

[0020] Figure 2 This is a schematic diagram of the first internal structure of a door leaf pouring and unloading device described in the utility model;

[0021] Figure 3 It is a second internal structure schematic diagram of a door leaf pouring and unloading device described in the utility model;

[0022] Figure 4 This is a front view of the internal structure of a door leaf pouring and unloading device described in the utility model;

[0023] Figure 5 The utility model is a door leaf pouring and unloading device Figure 2 Schematic diagram of the structure at A in the middle;

[0024] Figure 6 The utility model is a door leaf pouring and unloading device Figure 2 Schematic diagram of the structure at B in the middle;

[0025] Figure 7 It is a schematic diagram of the internal structure of the main shaft of a door leaf pouring and unloading device described in the utility model.

[0026] The following are the descriptions of the reference numerals:

[0027] 1. Storage mechanism; 2. Mixing mechanism; 3. Discharging mechanism; 4. Hoisting ring; 11. Storage barrel; 12. Funnel; 21. Support ring; 22. Top stirring rod; 23. Scraper; 24. Power ring; 25. Inner stirring rod; 26. Bottom scraper; 241. Power gear; 242. Power toothed ring; 243. Power motor set; 31. Turntable; 32. Main shaft; 33. Valve disc; 34. Counterweight; 35. Fixed disc; 351. Limit bead. Detailed implementation mode

[0028] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.

[0029] The present invention will be further described below with reference to the accompanying drawings:

[0030] As Figures 1-7 shown, a door leaf casting and discharging device includes a storage mechanism 1 for storing concrete, a mixing mechanism 2 for mixing concrete during hoisting, and a discharging mechanism 3 for controlling discharging. A plurality of hoisting rings 4 are uniformly installed on the outer side of the top of the storage mechanism 1. The mixing mechanism 2 is installed inside the storage mechanism 1, and the discharging mechanism 3 is arranged at the discharging position at the bottom of the storage mechanism 1;

[0031] The storage mechanism 1 includes a storage barrel 11. A funnel 12 is arranged at the bottom of the storage barrel 11, and a discharge pipe is arranged at the bottom of the funnel 12. The mixing mechanism 2 includes a support ring 21. The support ring 21 is of a ring structure and is closely attached to the inner wall of the storage mechanism 1. Two support rings 21 are arranged inside the storage barrel 11. The inner side of the top support ring 21 is installed with a top stirring rod 22. There are four top stirring rods 22, and the four top stirring rods 22 intersect at the axis position of the storage barrel 11, and the four top stirring rods 22 are inclined upward to form a conical structure. A power ring 24 is arranged at the bottom of the support ring 21. The power ring 24 is located at the junction of the storage barrel 11 and the funnel 12. A plurality of scrapers 23 are connected in series between the support ring 21 and the power ring 24. The scrapers 23 are arranged vertically along the storage barrel 11 and are arranged in an array along the inner wall of the storage barrel 11. A power assembly for driving the mixing mechanism 2 to rotate is arranged outside the storage barrel 11 corresponding to the position of the power ring 24. A bottom scraper 26 is installed inside the funnel 12 at the bottom of the power ring 24, and an inner stirring rod 25 is installed inside the lower support ring 21 and the power ring 24;

[0032] The discharging mechanism 3 includes a valve disc 33 which is arranged inside the discharging pipe. The valve disc 33 is horizontally connected to an external turntable 31 through a main shaft 32, and a counterweight 34 is installed on the turntable 31.

[0033] In this embodiment, the power assembly of the mixing mechanism 2 includes a power gear ring 242. A ring groove is formed on the outer circumferential surface of the power ring 24, and the power gear ring 242 is installed in the ring groove. A power gear 241 is fitted inside the power gear ring 242, and the power rod of the power gear 241 extends out of the storage barrel 11 and is connected to a power motor set 243 located outside the storage barrel 11.

[0034] In this embodiment, a fixed disc 35 is arranged outside the discharging pipe of the storage mechanism 1 corresponding to the position of the main shaft 32. A limit bead 351 is arranged on the main shaft 32 corresponding to the position of the fixed disc 35. A groove for receiving the limit bead 351 is formed on the main shaft 32, and a spring for supporting the limit bead 351 is installed in the groove. A ball groove is formed on the fixed disc 35 corresponding to the position of the limit bead 351, and the limit bead 351 is limited by the ball groove, so that there is a resistance when the main shaft 32 and the valve disc 33 are in the closed state, avoiding the phenomenon of accidental opening.

[0035] In this embodiment, the internal stirring rod 25 is in a straight state, and the internal stirring rod 25 is connected to the support ring 21 and the power ring 24 by welding to ensure the firmness of the structure.

[0036] In this embodiment, the power ring 24 is connected to the scraping plate 23 and the bottom scraping plate 26 by welding.

[0037] In this embodiment, the main shaft 32 is connected to the fixed disc 35 through a sealed bearing.

[0038] In this embodiment, a fixing ring is welded at the bottom of the bottom scraping plate 26 at the positions of the funnel 12 and the discharging pipe, and the bottom scraping plate 26 is slidably connected to the inner wall of the funnel 12.

[0039] Working principle: The device is moved to the position of the concrete truck or the concrete station through the lifting ring 4. When pouring concrete into the storage barrel 11, because the top stirring rod 22 has an inclined upward structure, the concrete impacts on the top stirring rod 22, and the top stirring rod 22 has a tendency to expand outwards. Thus, the top stirring rod 22 is supported on the inner wall of the storage barrel 11 through the support ring 21, forming an effect that the top stirring rod 22 and the support ring 21 cooperate to lock the inner wall of the storage barrel 11, avoiding the structural damage of the mixing mechanism 2 caused by the continuous impact of the concrete.

[0040] After the pouring is completed, the whole device is driven to move by the hoisting equipment. When it moves to the upper end of the door panel mold, the worker manually rotates to open the turntable 31 and the valve disc 33, so that the concrete is poured into the mold. At this time, the worker starts the power motor set 243 by observing the outflow of the concrete to stir the concrete inside. During the long hoisting process, the concrete materials inside will accumulate to a certain extent, with the heavy ones sinking and the light ones floating. At this time, the power motor set 243 can be started. The power motor set 243 drives the power gear 241 to cooperate with the power gear ring 242, so that the power ring 24 rotates. The power ring 24 drives the upper and lower support rings 21, the top stirring rod 22 and the bottom scraper 26 through the scraper 23, turning the materials near the outside inward and the materials in the center, thus improving the mixing degree of the concrete materials;

[0041] And after pouring a certain amount of materials, because the concrete is viscous, the power motor set 243 can also be started to scrape the inner wall through the scraper 23, avoiding adhesion and improving the use efficiency of the materials at the same time;

[0042] The main shaft 32 at the bottom has a tendency to rotate driven by the counterweight 34 on the turntable 31, and the counterweight 34 can also remind the worker to close the valve disc 33 in time. When the valve disc 33 is closed, the limit bead 351 on the main shaft 32 just gets stuck in the ball groove on the inner wall of the fixed disc 35, giving the main shaft 32 a certain self-locking property to prevent the valve disc 33 from being accidentally opened by the vibration during the movement of the device.

[0043] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.

Claims

1. A door leaf pouring and unloading device, characterized in that: The invention comprises a storage mechanism (1) for storing concrete, a mixing mechanism (2) for stirring concrete during hoisting, and a discharge mechanism (3) for controlling the discharge of concrete. A plurality of lifting rings (4) are evenly installed on the outer side of the top of the storage mechanism (1). The mixing mechanism (2) is installed inside the storage mechanism (1). The discharge mechanism (3) is arranged at the discharge position at the bottom of the storage mechanism (1). The storage mechanism (1) comprises a storage barrel (11), a funnel (12) is arranged at the bottom of the storage barrel (11), and a discharge pipe is arranged at the bottom of the funnel (12). The mixing mechanism (2) comprises a support ring (21), the support ring (21) is an annular structure, and the support ring (21) is closely attached to the inner wall of the storage mechanism (1), two support rings (21) are arranged upward inside the storage barrel (11), and a top stirring rod (22) is installed on the inner side of the top support ring (21), four top stirring rods (22) are arranged, and the four top stirring rods (22) intersect at the axial center position of the storage barrel (11), and the four top stirring rods (22) are arranged obliquely upward to form a conical structure, and the support ring (21) is provided with a plurality of top stirring rods (22). A power ring (24) is arranged at the bottom of the material storage barrel (11) and the power ring (24) is located at the junction of the material storage barrel (11) and the funnel (12). The support ring (21) and the power ring (24) are connected in series through a plurality of scrapers (23). The scrapers (23) are arranged vertically along the material storage barrel (11) and are arranged in an array along the inner wall of the material storage barrel (11). A power component for driving the mixing mechanism (2) to rotate is arranged at the position of the power ring (24) outside the material storage barrel (11). A bottom scraper (26) is installed at the bottom of the power ring (24) located inside the funnel (12), and an internal stirring rod (25) is installed inside the support ring (21) and the power ring (24) located at the lower side; The discharge mechanism (3) comprises a valve disc (33), wherein the valve disc (33) is arranged inside the discharge pipe, and the valve disc (33) is laterally connected to an external rotating disc (31) via a main shaft (32), and a counterweight block (34) is installed on the rotating disc (31).

2. A door leaf pouring and unloading device according to claim 1, characterized in that: The power assembly of the mixing mechanism (2) comprises a power gear ring (242), an annular groove is formed on the outer circumferential surface of the power ring (24), and the power gear ring (242) is installed in the annular groove, and a power gear (241) is matched inside the power gear ring (242), and a power rod of the power gear (241) extends out of the material storage barrel (11) to connect to a power motor group (243) located outside the material storage barrel (11).

3. A door leaf pouring and unloading device according to claim 1, characterized in that: A fixed disk (35) is arranged outside the discharge pipe of the storage mechanism (1) at a position corresponding to the main shaft (32); a limiting bead (351) is arranged on the main shaft (32) at a position corresponding to the fixed disk (35); a groove for accommodating the limiting bead (351) is formed on the main shaft (32); a spring for supporting the limiting bead (351) is installed in the groove; and a ball groove is formed on the fixed disk (35) at a position corresponding to the limiting bead (351).

4. A door leaf pouring and unloading device according to claim 1, characterized in that: The internal stirring rod (25) is in a straight state, and the internal stirring rod (25) is connected to the support ring (21) and the power ring (24) by welding.

5. A door leaf pouring and unloading device according to claim 2, characterized in that: The power ring (24) is connected to the scraper (23) and the bottom scraper (26) by welding.

6. A door leaf pouring and unloading device according to claim 3, characterized in that: The main shaft (32) is connected to the fixed disk (35) via a sealed bearing.

7. A door leaf pouring and unloading device according to claim 1, characterized in that: A fixing ring is welded to the bottom of the bottom scraper (26) at the position of the funnel (12) and the discharge pipe, and the bottom scraper (26) is slidably connected to the inner wall of the funnel (12).

Images