Uniform material winding device for metal wire processing

Abstract

The metal wire processing material uniformizing and winding device comprises a base, and a material placing structure, a winding structure, a tensioning structure and a limiting sliding groove are arranged on the base; the material swinging structure comprises a limiting sliding arm matched with the limiting sliding groove, an adjusting sleeve is arranged at the bottom of the limiting sliding arm and is in threaded fit with an adjusting lead screw, the adjusting lead screw is connected with the output end of a first motor, the first motor is connected with the base through a first fixing base, and a swinging frame is arranged at the top of the limiting sliding arm. Tensioning rollers and material swinging clamping rollers matched with the tensioning rollers are symmetrically arranged on the swinging frame. By the adoption of the structure, multi-section tensioning is achieved before winding, force control is flexible, adjustment is convenient, it is guaranteed that enameled wires are wound neatly and evenly, products can be protected, and loosening and stripping are avoided; reciprocating material swinging is matched, the winding position is changed circularly, and it is guaranteed that the wire reel is tighter and more uniform when winding the wire; the device is flexible and stable in overall structure, convenient to operate and high in practicability.

Description

Technical Field

[0001] The utility model relates to the technical field of enameled wire processing and production, in particular to a uniform material coiling device for metal wire processing. Background Art

[0002] In the production process of enameled wire, the quality of the enameled wire directly affects the performance of the final product. In order to ensure the quality of the enameled wire, precise control of the enameled wire is required during the production process, especially when winding the wire. Existing equipment generally lacks a feeding guiding and matching mechanism, and it is easy to form accumulations at a single position on the bobbin during the winding process, resulting in loose winding of the final product wire. This not only looks unappealing but also easily becomes loose and is extremely likely to damage the outer surface of the enameled wire. The winding quality is low, and the adaptability to winding enameled wires of different specifications is also poor, making it difficult to meet the usage requirements of current industrial production. Summary of the Invention

[0003] The technical problem to be solved by the utility model is to provide a uniform material coiling device for metal wire processing, which has multi-stage tensioning before coiling, flexible force control, convenient adjustment, ensures neat and uniform coiling of the enameled wire, can protect the product and avoid loose material detachment; reciprocating feeding cooperation, cyclic change of the coiling position, ensures more compact and uniform coiling of the wire on the bobbin; the overall structure of the device is flexible and stable, easy to operate, and has strong practicability.

[0004] To solve the above technical problems, the technical solution adopted by the utility model is: a uniform material coiling device for metal wire processing, including a base, on which a feeding structure, a coiling structure, a tensioning structure and a limiting chute are provided;

[0005] The feeding structure includes a limiting slide arm cooperating with the limiting chute. An adjusting sleeve is provided at the bottom of the limiting slide arm. The adjusting sleeve is in threaded cooperation with an adjusting screw rod. The adjusting screw rod is connected to the output end of a first motor. The first motor is connected to the base through a first fixing seat. A swinging frame is provided at the top of the limiting slide arm. Tensioning rollers and mutually cooperating feeding pinch rollers are symmetrically provided on the swinging frame.

[0006] In a preferred solution, the adjusting screw rod is a reciprocating screw rod.

[0007] In a preferred solution, a limiting collar detachably cooperating with the adjusting screw rod is provided on the adjusting screw rod.

[0008] In a preferred solution, the coiling structure includes a support seat provided on the base. A rotating shaft is provided on the support seat. The rotating shaft is connected to the output end of a second motor. The second motor is connected to the support seat through a second fixing seat. A bobbin and a fastening member cooperating with the bobbin are provided on the rotating shaft.

[0009] In a preferred solution, the fastening member includes anti-slip sleeves sleeved on the rotating shaft and cooperating with each other. A positioning screw rod cooperating with the rotating shaft is provided on the anti-slip sleeve.

[0010] In a preferred embodiment, the tensioning structure includes a connecting seat, an electric push rod is provided on the connecting seat, a rotating seat is provided at the output end of the electric push rod, a support frame is provided on the rotating seat, the support frame is hinged to the middle position of the tensioning frame through a connecting pin shaft, tensioning wheels are symmetrically provided at both ends of the tensioning frame, one end of the tensioning frame is connected to one end of an elastic member through a first connecting rod, and the other end of the elastic member is connected to the support frame through a second connecting rod.

[0011] The wire processing and even material coiling device provided by the present utility model has the following beneficial effects by adopting the above structure:

[0012] (1) Multiple-stage tensioning before coiling, with flexible force control and convenient adjustment, ensuring that the enameled wire is coiled neatly and evenly, which can not only protect the product but also avoid loose material discharging;

[0013] (2) Reciprocating material swinging cooperation, cyclically changing the coiling position, ensuring that the wire is coiled more tightly and evenly on the bobbin;

[0014] (3) The overall structure of the device is flexible and stable, easy to operate, and has strong practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present utility model will be further described below with reference to the drawings and embodiments:

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0017] Figure 2 It is a schematic diagram of the material swinging structure of the present utility model.

[0018] Figure 3 It is a schematic diagram of the coiling structure of the present utility model.

[0019] Figure 4 It is a schematic diagram of the tensioning structure of the present utility model.

[0020] In the figure: base 1, material swinging structure 2, coiling structure 3, tensioning structure 4, limit sliding groove 5, limit sliding arm 6, adjusting sleeve 7, adjusting screw rod 8, limit sleeve ring 9, first motor 10, first fixing seat 11, swinging frame 12, tensioning roller 13, material swinging pinch roller 14, support seat 15, second fixing seat 16, second motor 17, rotating shaft 18, bobbin 19, anti-slip sleeve 20, positioning screw rod 21, connecting seat 22, electric push rod 23, rotating seat 24, support frame 25, connecting pin shaft 26, tensioning frame 27, tensioning wheel 28, first connecting rod 29, elastic member 30, second connecting rod 31. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] As Figures 1-4Among them, the wire processing and material leveling coiling device includes a base 1, and a material placing structure 2, a coiling structure 3, a tensioning structure 4, and a limit chute 5 are arranged on the base 1;

[0022] The material placing structure 2 includes a limit sliding arm 6 that cooperates with the limit chute 5. An adjusting sleeve 7 is arranged at the bottom of the limit sliding arm 6. The adjusting sleeve 7 is in threaded cooperation with an adjusting screw rod 8. The adjusting screw rod 8 is connected to the output end of a first motor 10. The first motor 10 is connected to the base 1 through a first fixing seat 11. A swinging frame 12 is arranged at the top of the limit sliding arm 6. Tensioning rollers 13 and cooperating material placing pinch rollers 14 are symmetrically arranged on the swinging frame 12.

[0023] In a preferred solution, the adjusting screw rod 8 is a reciprocating screw rod.

[0024] In a preferred solution, a limit collar 9 that is detachably and cooperatively arranged with the adjusting screw rod 8 is arranged on the adjusting screw rod 8.

[0025] In a preferred solution, the coiling structure 3 includes a support seat 15 arranged on the base 1. A rotating shaft 18 is arranged on the support seat 15. The rotating shaft 18 is connected to the output end of a second motor 17. The second motor 17 is connected to the support seat 15 through a second fixing seat 16. A wire reel 19 and a fastening member that cooperates with the wire reel 19 are arranged on the rotating shaft 18.

[0026] In a preferred solution, the fastening member includes anti-slip sleeves 20 that are sleeved on the rotating shaft 18 and cooperate with each other. A positioning screw 21 that cooperates with the rotating shaft 18 is arranged on the anti-slip sleeve 20.

[0027] In a preferred solution, the tensioning structure 4 includes a connecting seat 22. An electric push rod 23 is arranged on the connecting seat 22. A rotating seat 24 is arranged at the output end of the electric push rod 23. A support frame 25 is arranged on the rotating seat 24. The support frame 25 is hinged to the middle position of a tensioning frame 27 through a connecting pin shaft 26. Tensioning wheels 28 are symmetrically arranged at both ends of the tensioning frame 27. One end of the tensioning frame 27 is connected to one end of an elastic member 30 through a first connecting rod 29. The other end of the elastic member 30 is connected to the support frame 25 through a second connecting rod 31.

[0028] The usage method of the present utility model is as follows: Rely on the tensioning structure 4 for preliminary tensioning. By changing the output length of the electric push rod 23, the overall height of the tensioning position of the tensioning structure 4 is changed. In the state where the wire passes around two groups of tensioning wheels 28 in an S shape, the higher the height, the greater the elastic force of the elastic member 30, and the greater the tensioning force. After preliminary tensioning, it then enters the action of the tensioning rollers 13 and the material placing pinch rollers 14, and continuously tensions and stably swings and changes direction to cooperate with coiling.

[0029] Advantages of the utility model: Before winding, multi-stage tensioning is adopted, with flexible force control and convenient adjustment, ensuring that the enameled wire is wound neatly and evenly, which can not only protect the product but also avoid loose material discharging; with reciprocating material placing cooperation, the winding position changes cyclically, ensuring that the wire is wound more tightly and evenly on the bobbin; the overall structure of the device is flexible and stable, easy to operate, and highly practical.

Claims

1. A wire processing and winding device, comprising a base (1), characterized in that: The base (1) is provided with a material swinging structure (2), a winding structure (3), a tensioning structure (4) and a limiting slide groove (5); The swinging structure (2) comprises a limiting sliding arm (6) matched with the limiting sliding groove (5); an adjusting sleeve (7) is provided at the bottom of the limiting sliding arm (6); the adjusting sleeve (7) is threadedly matched with the adjusting screw rod (8); the adjusting screw rod (8) is connected to the output end of the first motor (10); the first motor (10) is connected to the base (1) through a first fixed seat (11); a swinging frame (12) is provided at the top of the limiting sliding arm (6); and a tensioning roller (13) and a swinging material clamping roller (14) that cooperate with each other are symmetrically provided on the swinging frame (12).

2. The wire processing uniform material winding device according to claim 1, characterized in that: The adjusting screw (8) is a reciprocating screw.

3. The metal wire processing uniform material winding device according to claim 1, characterized in that: The adjusting screw rod (8) is provided with a limiting collar (9) which cooperates with the adjusting screw rod for assembly and disassembly.

4. The metal wire processing uniform material winding device according to claim 1, characterized in that: The winding structure (3) comprises a support seat (15) arranged on the base (1), a rotating shaft (18) being provided on the support seat (15), the rotating shaft (18) being connected to the output end of the second motor (17), the second motor (17) being connected to the support seat (15) via a second fixed seat (16), and a bobbin (19) and a top fixing member cooperating with the bobbin (19) being provided on the rotating shaft (18).

5. The metal wire processing uniform material winding device according to claim 4, characterized in that: The lifting fixture comprises an anti-slip sleeve (20) sleeved on the rotating shaft (18) and matched with each other, and a positioning screw (21) matched with the rotating shaft (18) is provided on the anti-slip sleeve (20).

6. The metal wire processing uniform material winding device according to claim 1, characterized in that: The tensioning structure (4) comprises a connecting seat (22), an electric push rod (23) is provided on the connecting seat (22), a rotating seat (24) is provided at the output end of the electric push rod (23), a support frame (25) is provided on the rotating seat (24), the support frame (25) is hinged to the middle position of the tensioning frame (27) through a connecting pin (26), tensioning wheels (28) are symmetrically provided at both ends of the tensioning frame (27), one end of the tensioning frame (27) is connected to one end of an elastic member (30) through a first connecting rod (29), and the other end of the elastic member (30) is connected to the support frame (25) through a second connecting rod (31).

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