Photosensitive drum aluminum pipe cleaning and conveying device

By designing the photosensitive drum aluminum pipe cleaning and conveying device, using the lifting mechanism, load transfer mechanism and horizontal conveying mechanism, the automated cleaning process of aluminum pipes is realized, solving the problem of aluminum pipe transportation in the production workshop, and improving the cleaning efficiency and automation level.

CN222961066UActive Publication Date: 2025-06-10XIN PRINTING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422299026.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-06-10
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

In the production workshop, due to space limitations and the complexity of the process flow, how to reasonably arrange cleaning equipment and conveying devices to achieve smooth and efficient transportation of aluminum pipes between different equipment has become a difficult problem.

Method used

A photosensitive drum aluminum tube cleaning and conveying device is designed, including a lifting mechanism, a load transfer mechanism and a horizontal conveying mechanism. The lifting mechanism is driven to lift and lower the load transfer mechanism, and the horizontal conveying mechanism is connected to the cleaning machine to realize automatic and accurate conveying of aluminum tubes.

Benefits of technology

The fully automated cleaning process of aluminum pipes is realized, the cleaning efficiency is improved, the manual operation needs are reduced, the automation level of the production line is improved, and the consistency of cleaning quality is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a photosensitive drum aluminum pipe cleaning and conveying device. The photosensitive drum aluminum pipe cleaning and conveying device comprises a lifting mechanism, a transferring mechanism and a horizontal conveying mechanism, the transferring mechanism is arranged at the lifting end of the lifting mechanism so as to drive the transferring mechanism to ascend and descend through the lifting mechanism. The horizontal conveying mechanism is arranged at the bottom of the lifting mechanism, and the input end of the horizontal conveying mechanism is in butt joint with the transferring mechanism so as to receive a carrier on which an aluminum pipe is placed on the transferring mechanism; the output end of the horizontal conveying mechanism is connected with the cleaning machine so that the carrier with the aluminum pipe can be borne to enter the cleaning machine to be cleaned. According to the photosensitive drum aluminum pipe cleaning and conveying device provided by the utility model, the function of automatically and accurately feeding the polished aluminum pipe into a cleaning machine for cleaning is realized. Meanwhile, the device further considers the actual situation of a production workshop and the requirements of the technological process, and the stability and the high efficiency of the whole conveying process are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of photosensitive drum manufacturing, and particularly relates to a cleaning and conveying device for aluminum tubes of a photosensitive drum. Background Art

[0002] A photosensitive drum is usually made by coating a photosensitive material on an aluminum tube. During the processing of the photosensitive drum, it is necessary to clean the polished aluminum tube. The cleaned aluminum tube is then processed through multiple processes to make a photosensitive drum. In practical applications, due to the space limitation of the production workshop and the complexity of the process flow, how to reasonably arrange the cleaning equipment and the conveying device has become a difficult problem. Especially when multiple processing devices are arranged on the upper and lower floors respectively, how to achieve the stable and efficient conveying of aluminum tubes between different devices has become an urgent problem to be solved. Summary of the Utility Model

[0003] In view of the above, the utility model provides a cleaning and conveying device for aluminum tubes of a photosensitive drum, which realizes the function of automatically and accurately feeding the polished aluminum tube into a cleaning machine for cleaning. At the same time, the device also takes into account the actual situation of the production workshop and the requirements of the process flow, ensuring the stability and efficiency of the entire conveying process.

[0004] The technical solution of the utility model:

[0005] The utility model provides a cleaning and conveying device for aluminum tubes of a photosensitive drum, including a lifting mechanism, a transfer mechanism and a horizontal conveying mechanism; the transfer mechanism is arranged at the lifting end of the lifting mechanism to drive the transfer mechanism to lift through the lifting mechanism; the horizontal conveying mechanism is arranged at the bottom of the lifting mechanism, and the input end of the horizontal conveying mechanism is docked with the transfer mechanism to receive the carrier with aluminum tubes placed on the transfer mechanism; the output end of the horizontal conveying mechanism is connected with the cleaning machine to carry the carrier with aluminum tubes into the cleaning machine for cleaning.

[0006] Further, the lifting mechanism includes a lifting frame, a guiding mechanism, a lifting seat and a lifting driving mechanism. The guiding mechanism is installed on the lifting frame, the lifting seat is slidably installed on the guiding mechanism in a liftable manner, and the lifting driving mechanism is installed on the lifting frame and connected with the lifting seat to drive the lifting seat to slide up and down along the guiding mechanism.

[0007] Further, the lifting frame includes a base and a support frame fixed on the base.

[0008] Further, the guiding mechanism includes two guide columns fixed on the lifting frame and arranged in parallel, and guide sleeves slidably installed on each guide column. The lifting seat is fixed on the two guide sleeves.

[0009] Further, the lifting seat includes a bottom plate, two side plates respectively fixed on both sides of the bottom plate, and an end plate fixed on the bottom plate and connected between the two side plates, forming a box structure with one end open.

[0010] Further, the lifting drive mechanism includes an upper drive wheel, a lower drive wheel, a drive strip and a lifting drive motor. The upper drive wheel and the lower drive wheel are respectively rotatably installed at the upper and lower ends of the lifting frame and located between the two guide columns. The drive strip is wound around the upper drive wheel and the lower drive wheel and connected to the lifting seat, so as to drive the lifting seat to move up and down through the drive strip. The lifting drive motor is installed at the bottom of the lifting frame and is in transmission connection with the lower drive wheel to drive the lower drive wheel to rotate.

[0011] Further, both the upper drive wheel and the lower drive wheel adopt belt wheels, and the drive strip adopts a transmission belt; alternatively, both the upper drive wheel and the lower drive wheel adopt sprocket wheels, and the drive strip adopts a chain.

[0012] Further, the transfer mechanism is arranged in the lifting seat to carry and convey the carrier with aluminum tubes placed thereon to the horizontal conveying mechanism.

[0013] Further, the transfer mechanism includes two rollers rotatably installed on the lifting seat, a conveyor belt wound around the two rollers, and a transfer motor installed on the lifting seat and in transmission connection with one of the rollers.

[0014] Further, the horizontal conveying mechanism can adopt a roller conveyor line, a belt conveyor line or a chain plate conveyor line.

[0015] The cleaning and conveying device for aluminum tubes of a photosensitive drum provided by the present utility model has remarkable beneficial effects, which are mainly reflected in the following aspects:

[0016] I. Cleaning efficiency and automation level: By integrating the lifting mechanism, the transfer mechanism and the horizontal conveying mechanism, the function of automatically and accurately feeding the polished aluminum tubes into the cleaning machine for cleaning is realized, and the full-automatic process of the aluminum tubes of the photosensitive drum from transfer to cleaning is achieved, greatly improving the cleaning operation efficiency, significantly reducing the need for manual operation, thereby reducing the labor cost and enhancing the overall automation level of the production line. At the same time, the device also takes into account the actual situation of the production workshop and the requirements of the process flow, ensuring the stability and efficiency of the entire conveying process.

[0017] II. Consistency of cleaning quality: Adopting a mechanized cleaning and conveying method ensures that each aluminum tube can be evenly and fully processed during the cleaning process, avoiding the problem of unstable cleaning quality caused by improper manual operation, and effectively improving the consistency of the cleaning quality of the product.

[0018] III. Operational Convenience and Safety: The design of this device makes the operation more convenient. Workers can complete the transfer and transportation of aluminum tubes with simple operations, greatly reducing the labor intensity. At the same time, the application of automatic aluminum tube transportation also reduces the influence of human factors on the production process and improves the safety during the production process.

[0019] The preferred implementation and its beneficial effects of the present utility model will be further described in detail in combination with specific embodiments. Brief Description of the Drawings

[0020] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present utility model, but should not limit the present utility model. In the drawings:

[0021] Figure 1 is a perspective view of the aluminum tube cleaning and conveying device of the present utility model;

[0022] Figure 2 is a side view of the aluminum tube cleaning and conveying device of the present utility model;

[0023] Figure 3 is a front view of the aluminum tube cleaning and conveying device of the present utility model;

[0024] Figure 4 is a usage state diagram of the aluminum tube cleaning and conveying device of the present utility model.

[0025] Reference Numeral Explanation in the Drawings: Lifting mechanism 1, Transfer mechanism 2, Horizontal conveying mechanism 3, Aluminum tube 4, Carrier 5, Lifting frame 11, Guide mechanism 12, Lifting seat 13, Lifting drive mechanism 14, Guide post 121, Guide sleeve 122, Upper transmission wheel 141, Lower transmission wheel 142, Transmission strip 143, Lifting drive motor 145, Roller 21, Conveyor belt 22, Transfer motor 23, Frame 31, Conveying roller 32, Conveyor belt 33, Conveying motor 34. Specific Embodiments

[0026] The following will describe the specific embodiments of the present utility model in detail with reference to the drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present utility model and are not used to limit the present utility model.

[0027] Please refer to Figures 1 to 4, the utility model provides a cleaning and conveying device for the aluminum tube of a photosensitive drum, which includes a lifting mechanism 1, a transfer mechanism 2 and a horizontal conveying mechanism 3. The transfer mechanism 2 is arranged at the lifting end of the lifting mechanism 1 so as to drive the transfer mechanism 2 to lift through the lifting mechanism 1. The horizontal conveying mechanism 3 is arranged at the bottom of the lifting mechanism 1, and the input end of the horizontal conveying mechanism 3 is docked with the transfer mechanism 2 to receive the carrier 5 with the aluminum tube 4 placed thereon of the transfer mechanism 2. The output end of the horizontal conveying mechanism 3 is connected with a cleaning machine to carry the carrier 5 with the aluminum tube 4 placed thereon into the cleaning machine for cleaning.

[0028] The cleaning and conveying device for the aluminum tube of the photosensitive drum provided by the utility model has remarkable beneficial effects, which are mainly reflected in the following aspects:

[0029] I. Cleaning efficiency and automation level: By integrating the lifting mechanism, the transfer mechanism and the horizontal conveying mechanism, the function of automatically and accurately feeding the polished aluminum tube into the cleaning machine for cleaning is realized, and the full-automatic process of the aluminum tube of the photosensitive drum from transfer to cleaning is realized, greatly improving the cleaning operation efficiency and significantly reducing the need for manual operation, thereby reducing the labor cost and enhancing the overall automation level of the production line. At the same time, the device also takes into account the actual situation of the production workshop and the requirements of the process flow to ensure the stability and efficiency of the whole conveying process.

[0030] II. Consistency of cleaning quality: Adopting a mechanized cleaning and conveying method ensures that each aluminum tube can be uniformly and fully processed during the cleaning process, avoiding the problem of unstable cleaning quality caused by improper manual operation and effectively enhancing the consistency of the cleaning quality of the product.

[0031] III. Operation convenience and safety: The design of this device makes the operation more convenient. The staff only need to perform simple operations to complete the transfer and conveying of the aluminum tube, greatly reducing the labor intensity. At the same time, the application of automatic aluminum tube conveying also reduces the influence of human factors on the production process and improves the safety during the production process.

[0032] In this embodiment, the lifting mechanism 1 includes a lifting frame 11, a guiding mechanism 12, a lifting seat 13 and a lifting driving mechanism 14. The guiding mechanism 12 is installed on the lifting frame 11, the lifting seat 13 is installed on the guiding mechanism 12 in a liftable and slidable manner, and the lifting driving mechanism 14 is installed on the lifting frame 11 and connected with the lifting seat 13 to drive the lifting seat 13 to lift and slide along the guiding mechanism 12.

[0033] The lifting frame 11 includes a base and a support frame fixed on the base.

[0034] The guiding mechanism 12 includes two guide columns 121 fixed on the lifting frame 11 and arranged in parallel, and guide sleeves 122 slidably installed on each guide column 121. The lifting seat 13 is fixed on the two guide sleeves 122.

[0035] The lifting seat 13 includes a bottom plate, two side plates respectively fixed on both sides of the bottom plate, and an end plate fixed on the bottom plate and connected between the two side plates, forming a box structure with one end open.

[0036] The lifting drive mechanism 14 includes an upper transmission wheel 141, a lower transmission wheel 142, a transmission strip 143 and a lifting drive motor 145. The upper transmission wheel 141 and the lower transmission wheel 142 are respectively rotatably installed at the upper and lower ends of the lifting frame 11 and located between the two guide columns 121. The transmission strip 143 is wound around the upper transmission wheel 141 and the lower transmission wheel 142 and connected to the lifting seat 13, so as to drive the lifting seat 13 to move up and down through the transmission strip 143. The lifting drive motor 145 is installed at the bottom of the lifting frame 11 and is in transmission connection with the lower transmission wheel 142 to drive the lower transmission wheel 142 to rotate. The rotational movement of the lower transmission wheel 142 drives the upper transmission wheel 141 to rotate through the transmission strip 143.

[0037] In this embodiment, both the upper transmission wheel 141 and the lower transmission wheel 142 are pulley wheels, and the transmission strip 143 is a transmission belt. In other embodiments, both the upper transmission wheel 141 and the lower transmission wheel 142 are sprocket wheels, and the transmission strip 143 is a chain.

[0038] In this embodiment, the transfer mechanism 2 is arranged in the lifting seat 13 to carry the carrier 5 on which the aluminum tubes 4 are placed and convey it to the horizontal conveying mechanism 3. The transfer mechanism 2 can adopt equipment such as a roller conveyor line, a belt conveyor line or a chain plate conveyor line that can achieve horizontal linear conveying.

[0039] In this embodiment, the transfer mechanism 2 includes two rollers 21 rotatably installed on the lifting seat 13, a conveyor belt 22 wound around the two rollers 21, and a transfer motor 23 installed on the lifting seat 13 and in transmission connection with one roller 21. The carrier 5 is carried on the conveyor belt 22. When the conveyor belt 22 is horizontally docked with the horizontal conveying mechanism 3, the transfer motor 23 is started, and the conveyor belt 22 drives the carrier 5 to move onto the horizontal conveying mechanism 3.

[0040] The horizontal conveying mechanism 3 can adopt equipment such as a roller conveyor line, a belt conveyor line or a chain plate conveyor line that can achieve horizontal linear conveying. In this embodiment, the horizontal conveying mechanism 3 includes a frame 31, conveying rollers 32, a conveyor belt 33 and a conveying motor 34. A plurality of conveying rollers 32 are rotatably installed on the frame 31, and the conveyor belt 33 is wound around the plurality of conveying rollers 32. The conveying motor 34 is installed at one end of the frame 3 and is in transmission connection with the conveying rollers 32 to drive the conveying rollers 32 to rotate.

[0041] The carrier 5 includes a support plate and a plurality of positioning columns protruding from the support plate. Each positioning column is used to sleeved with an aluminum tube.

[0042] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying importance; the terms "bottom surface" and "top surface", "inner" and "outer" respectively refer to the geometric directions towards or away from a specific component.

[0043] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the connection inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, in the description of the present utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0044] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A photosensitive drum aluminum tube cleaning and conveying device, characterized in that: The invention comprises a lifting mechanism (1), a transfer mechanism (2) and a horizontal conveying mechanism (3); the transfer mechanism (2) is arranged at the lifting end of the lifting mechanism (1) so as to drive the transfer mechanism (2) to lift and lower through the lifting mechanism (1); the horizontal conveying mechanism (3) is arranged at the bottom of the lifting mechanism (1); the input end of the horizontal conveying mechanism (3) is connected with the transfer mechanism (2) so as to receive a carrier (5) on which an aluminum tube (4) is placed on the transfer mechanism (2); the output end of the horizontal conveying mechanism (3) is connected with a cleaning machine so as to carry the carrier (5) on which the aluminum tube (4) is placed into the cleaning machine for cleaning.

2. The photosensitive drum aluminum tube cleaning and conveying device according to claim 1 is characterized in that: The lifting mechanism (1) comprises a lifting frame (11), a guide mechanism (12), a lifting seat (13) and a lifting drive mechanism (14); the guide mechanism (12) is mounted on the lifting frame (11); the lifting seat (13) is mounted on the guide mechanism (12) in a manner that it can be lifted and slid; the lifting drive mechanism (14) is mounted on the lifting frame (11) and connected to the lifting seat (13) to drive the lifting seat (13) to be lifted and slid along the guide mechanism (12).

3. The photosensitive drum aluminum tube cleaning and conveying device according to claim 2, characterized in that: The lifting frame (11) comprises a base and a supporting frame fixed on the base.

4. The photosensitive drum aluminum tube cleaning and conveying device according to claim 2, characterized in that: The guide mechanism (12) comprises two guide pillars (121) fixed on the lifting frame (11) and arranged in parallel, and a guide sleeve (122) slidably mounted on each guide pillar (121), and the lifting seat (13) is fixed on the two guide sleeves (122).

5. The photosensitive drum aluminum tube cleaning and conveying device according to claim 2, characterized in that: The lifting seat (13) comprises a bottom plate, two side plates respectively fixed on both sides of the bottom plate, and an end plate fixed on the bottom plate and connected between the two side plates, forming a box structure with one end open.

6. The photosensitive drum aluminum tube cleaning and conveying device according to claim 4, characterized in that: The lifting drive mechanism (14) comprises an upper transmission wheel (141), a lower transmission wheel (142), a transmission bar (143) and a lifting drive motor (145). The upper transmission wheel (141) and the lower transmission wheel (142) are respectively rotatably mounted on the upper and lower ends of the lifting frame (11) and are located between the two guide pillars (121). The transmission bar (143) is wound around the upper transmission wheel (141) and the lower transmission wheel (142) and is connected to the lifting seat (13) so as to drive the lifting seat (13) to move up and down through the transmission bar (143). The lifting drive motor (145) is mounted on the bottom of the lifting frame (11) and is transmission-connected to the lower transmission wheel (142) so as to drive the lower transmission wheel (142) to rotate.

7. The photosensitive drum aluminum tube cleaning and conveying device according to claim 6, characterized in that: The upper transmission wheel (141) and the lower transmission wheel (142) are both pulleys, and the transmission bar (143) is a transmission belt; or, the upper transmission wheel (141) and the lower transmission wheel (142) are both sprockets, and the transmission bar (143) is a chain.

8. The photosensitive drum aluminum tube cleaning and conveying device according to claim 2, characterized in that: The transfer mechanism (2) is arranged in the lifting seat (13) to carry the carrier (5) on which the aluminum tube (4) is placed and transport it to the horizontal transport mechanism (3).

9. The photosensitive drum aluminum tube cleaning and conveying device according to claim 2, characterized in that: The transfer mechanism (2) comprises two rollers (21) rotatably mounted on a lifting seat (13), a conveyor belt (22) wound around the two rollers (21), and a transfer motor (23) mounted on the lifting seat (13) and drivingly connected to one of the rollers (21).

10. The photosensitive drum aluminum tube cleaning and conveying device according to claim 1, characterized in that: The horizontal conveying mechanism (3) can adopt a roller conveying line, a belt conveying line or a chain plate conveying line.