ALC (autoclaved lightweight concrete) plate vertically-mounted calibration device

By designing the ALC plate vertical calibration device, the combination of frame unit and lifting unit is used to achieve rapid and accurate installation and calibration of ALC plates, solving the problems of low installation efficiency and calibration difficulties in high-rise buildings, and improving construction quality and economic benefits.

CN222962513UActive Publication Date: 2025-06-10CHINA RAILWAY NO 5 ENG GRP BUILDING ENG +1
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Patent Information

Application Number
CN202421953327.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-06-10
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

In high-rise buildings, the single plate of ALC sheet has a large area and a large weight, which leads to difficulty in manual installation and fixing, low construction efficiency, and difficulty in installation and positioning and adjustment, making it difficult to ensure the flatness of the sheet.

Method used

A vertical calibration device for ALC plates is designed, including frame unit and lifting unit. Through semi-automated installation, the bottom frame, mulal frame and rotating frame of the frame unit are used, combined with the pulley, pull rope and electric hoist of the lifting unit, to achieve rapid and accurate installation and calibration of the plates.

Benefits of technology

Through semi-automated installation method, the installation efficiency and quality of ALC boards are improved, the installation calibration difficulties are solved, and the flatness of the boards is ensured, and the good practicality and economic benefits are good.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ALC (autoclaved lightweight concrete) plate vertically-installed calibration device, which comprises a frame unit, a vertical frame and a rotating frame, the frame unit comprises a bottom frame, a vertical frame and a rotating frame, the bottom frame is formed by butting a left bottom plate and a right bottom plate, a strip-shaped opening is arranged between the left bottom plate and the right bottom plate, the vertical frame is arranged on the left bottom plate, and the rotating frame is hinged on the right bottom plate; the lifting unit comprises a pulley, a pull rope and a driving source, the pulley is installed on the vertical frame, one end of the pull rope is connected with the rotating frame, and the other end of the pull rope penetrates through the pulley and then is connected with the driving source. Due to the fact that a semi-automatic installation mode is adopted, compared with manual board installation, the installation efficiency and the installation quality are improved, the installation speed is high, the effect is good, meanwhile, the problems that installation and calibration are difficult and manual vertical installation and calibration are needed in the single-fast ALC board installation process are solved, the installation flatness is improved, and good practicability and economic benefits are achieved.
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Description

Technical Field

[0001] The utility model relates to an ALC board vertical installation calibration device, belonging to the technical field of building secondary structure construction. Background Art

[0002] The construction of ALC interior partition boards uses autoclaved aerated concrete boards with a certain width and height consistent with the floor clear height as partition boards. The ALC board is made of autoclaved aerated lightweight concrete material, which belongs to high-quality new building materials and has the advantages of good fire resistance and sound insulation performance, environmental protection, economy, and convenient construction. However, when the floor height is relatively high, the area of a single ALC board is large and its self-weight is large, making it difficult to install and fix manually, requiring the assistance of multiple people for construction, resulting in low construction efficiency, and it is difficult to adjust the installation position. Adjacent boards need to be aligned during installation, and it is difficult to ensure their flatness. Content of the Utility Model

[0003] Based on the above, the utility model provides an ALC board vertical installation calibration device to overcome the deficiencies of the prior art.

[0004] The technical solution of the utility model is: an ALC board vertical installation calibration device, comprising:

[0005] A frame unit, which includes a bottom frame, a vertical frame, and a rotating frame. The bottom frame is formed by butt-jointing a left bottom plate and a right bottom plate, and there is a strip-shaped opening between the left bottom plate and the right bottom plate. The vertical frame is arranged on the left bottom plate, and the rotating frame is hinged to the right bottom plate;

[0006] A lifting unit, including a pulley, a pulling rope, and a driving source. The pulley is installed on the vertical frame, one end of the pulling rope is connected to the rotating frame, and the other end of the pulling rope passes through the pulley and is connected to the driving source.

[0007] In one example, it further includes a calibration unit, which includes a limit plate, a movable plate, and a fixing screw. The limit plate is arranged on the end face of the vertical frame close to the rotating frame, the movable plate can be movably sleeved on the limit plate, and is fixed by the fixing screw.

[0008] In one example, both ends of the left bottom plate are provided with insertion holes, and corresponding both ends of the right bottom plate are provided with through holes. An insert plate is movably arranged in the through holes and the insertion holes, and fastening screws are arranged on the through holes and the insertion holes to fix the insert plate in the through holes and the insertion holes.

[0009] In one example, baffles are arranged on both sides of the rotating frame.

[0010] In one example, the pulley and the pulling rope are arranged at both ends of the strip-shaped opening.

[0011] In one example, the driving source is an electric winch.

[0012] Advantages of the utility model: Through the arranged frame unit and lifting unit, due to the semi-automatic installation method, compared with manual installation of plates, the installation efficiency and quality are improved. The installation speed is fast and the effect is good. At the same time, the problem that it is relatively difficult to install and calibrate a single ALC plate during the installation process and manual vertical installation and calibration are required is solved, the installation flatness is improved, and it has good practicability and economic benefits. Description of the Drawings

[0013] Figure 1 It is a schematic view of one perspective of the vertical installation and calibration device for ALC plates;

[0014] Figure 2 It is a schematic view of another perspective of the vertical installation and calibration device for ALC plates;

[0015] Figure 3 It is a schematic view of the bottom frame and the vertical frame;

[0016] Figure 4 It is a schematic view of the bottom frame;

[0017] Figure 5 It is a schematic view of the device in use;

[0018] Description of the reference numerals:

[0019] Frame unit:

[0020] 11 Bottom frame, 12 Vertical frame, 13 Rotating frame, 14 Baffle;

[0021] 111 Left bottom plate, 112 Right bottom plate, 113 Strip-shaped opening, 114 Through hole, 115 Jack, 116 Plug board, 117 Fastening screw;

[0022] Lifting unit:

[0023] 21 Pulley, 22 Pulling rope, 23 Driving source;

[0024] Calibration unit:

[0025] 31 Limiting plate, 32 Movable plate, 33 Fixed screw. Detailed implementation manners

[0026] In order to make the above - mentioned objects, features and advantages of the present utility model more obvious and understandable, the following will describe in detail the specific embodiments of the present utility model with reference to the accompanying drawings. A lot of specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein. Those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0027] Please refer to Figures 1 to 5 , a vertical installation calibration device for ALC plates in this embodiment includes a frame unit and a lifting unit.

[0028] The frame unit includes a bottom frame 11, a vertical frame 12 and a rotating frame 13. The bottom frame 11 is formed by butting a left bottom plate 111 and a right bottom plate 112, and a strip - shaped opening 113 is formed between the left bottom plate 111 and the right bottom plate 112. The vertical frame 12 is installed on the left bottom plate 111, and the rotating frame 13 is hinged to the right bottom plate 112. During operation, the ALC plate is placed on the rotating frame 13, and when it rotates to the vertical state, its bottom falls into the strip - shaped opening 113.

[0029] The lifting unit includes a pulley 21, a pulling rope 22 and a driving source 23. The pulley 21 is installed on the vertical frame 12 and is located at both ends of the strip - shaped opening 113. One end of the pulling rope 22 is connected to the rotating frame 13, and the other end of the pulling rope 22 passes through the pulley 21 and is connected to the driving source 23. The driving source 23 can be an electric hoist. By the electric hoist, the pulling rope 22 can be wound to pull the rotating frame 13 to rotate.

[0030] In order to facilitate the calibration of the position, a calibration unit is further included. The calibration unit includes a limit plate 31, a movable plate 32 and a fixing screw 33. The limit plate 31 is horizontally fixed on the end face of the vertical frame 12 close to the rotating frame 13. The movable plate 32 is movably sleeved on the limit plate 31 and is fixed by the fixing screw 33. The position of the movable plate 32 can be adjusted as needed, so as to realize the calibration of the ALC plate.

[0031] In order to facilitate the operation, insertion holes 115 are provided at both ends of the left bottom plate 111. Correspondingly, through holes 114 are provided at both ends of the right bottom plate 112. Movable plug plates 116 are provided in the through holes 114 and the insertion holes 115, and fastening screws 117 are provided on the through holes 114 and the insertion holes 115 to fix the plug plates 116 in the through holes 114 and the insertion holes 115. The connection between the left bottom plate 111 and the right bottom plate 112 can be realized through the plug plates 116. After the ALC plate is installed, only the plug plates 116 need to be pulled out and the end of the pulling rope 22 is removed, then the left bottom plate 111 and the right bottom plate 112 can be respectively moved to the next position for continuous installation. At the same time, the width of the strip - shaped opening 113 can be adjusted according to the thickness of the ALC plate.

[0032] To ensure the installation effect, baffles 14 are provided on both sides of the rotating frame 13 to prevent the ALC plates from sliding out from both sides.

[0033] The working principle of the above-mentioned ALC plate vertical installation calibration device is as follows:

[0034] First, place the left bottom plate 111 and the right bottom plate 112 on both sides of the position where the ALC plate is to be installed respectively. Insert the insertion plate 116 into the insertion hole 115 through the through hole 114 of the right bottom plate 112 and fix it with the fastening screw 117. Use a horizontal aligner to push the movable plate 32 to the vertical alignment line position of the ALC plate installation, and insert the fixing screw 33 to fix the movable plate 32. Then, align and place the ALC plate on the rotating plate with a trolley, connect the pull rope 22 to both sides of the rotating plate, start the electric hoist, vertically lift the plate to the position of the movable plate 32 of the limit plate 31. Finally, fix the plate to the concrete structure surface, and fill the gap between the plate and the structure surface with special mortar. After the plate installation is completed, remove the corresponding insertion plate 116 and the pull rope 22 to prevent the installed ALC plate from moving. It can be moved to the next position for installation again, or the ALC plates of the entire wall can be installed simultaneously, and the installation is more accurate. Compared with the prior art, this device adopts a semi-automatic installation method, which improves the installation efficiency and quality compared with manual installation of plates. The installation speed is fast and the effect is good. At the same time, it solves the problem that it is relatively difficult to install and calibrate a single ALC plate during the installation process and requires manual vertical installation and calibration, improves the installation flatness, and has good practicability and economic benefits.

[0035] The above embodiments only represent several implementation manners of the present invention, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims

1. An ALC plate vertical calibration device, characterized in that: include: A frame unit, comprising a bottom frame (11), a vertical frame (12) and a rotating frame (13), wherein the bottom frame (11) is formed by butting a left bottom plate (111) and a right bottom plate (112), and a strip-shaped opening (113) is provided between the left bottom plate (111) and the right bottom plate (112), the vertical frame (12) is arranged on the left bottom plate (111), and the rotating frame (13) is hinged on the right bottom plate (112); The lifting unit comprises a pulley (21), a pull rope (22) and a driving source (23), wherein the pulley (21) is mounted on the vertical frame (12), one end of the pull rope (22) is connected to the rotating frame (13), and the other end of the pull rope (22) passes through the pulley (21) and is connected to the driving source (23).

2. The ALC sheet vertical calibration device according to claim 1 is characterized in that: The device also includes a calibration unit, the calibration unit including a limit plate (31), a movable plate (32) and a fixing screw (33), the limit plate (31) being arranged on the end surface of the vertical frame (12) close to the rotating frame (13), the movable plate (32) being movably sleeved on the limit plate (31) and fixed by the fixing screw (33).

3. The ALC sheet vertical calibration device according to claim 1 is characterized in that: Insertion holes (115) are provided at both ends of the left bottom plate (111), and through holes (114) are provided at both ends of the corresponding right bottom plate (112). A movable inserting plate (116) is provided in the through hole (114) and the inserting hole (115), and fastening screws (117) are provided on the through hole (114) and the inserting hole (115) to fix the inserting plate (116) in the through hole (114) and the inserting hole (115).

4. The ALC sheet vertical calibration device according to claim 1, characterized in that: Baffles (14) are provided on both sides of the rotating frame (13).

5. The ALC sheet vertical calibration device according to claim 1, characterized in that: The pulley (21) and the pull rope (22) are arranged at two ends of the strip-shaped opening (113).

6. The ALC sheet vertical calibration device according to claim 1, characterized in that: The driving source (23) is an electric winch.