Rotor structure capable of increasing flow
By installing a reflux block on the inner wall of the pump body of the homogenizer, the low flow rate problem caused by the existing homogenizer flow channel design is solved, and more efficient fluid flow and homogenization effect is achieved.
Patent Information
- Application Number
- CN202421939286.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The cylindrical flow path of existing homogenizers leads to slower raw material flow rate and lower conveying flow rate, making it difficult to meet the needs of large cosmetics companies for homogenization effects and flow rate.
Design a rotor structure that increases flow, including installing a reflux block on the inner wall of the pump body shell. The reflux block is located at the tangent point where the discharge port is tangent to the pump body shell. Through the reflux block, the fluid is guided to leave the impeller on the rotor surface smoothly, reducing vortex and reflux phenomena.
Through the design of the reflux block, the effective flow of fluid is improved, energy loss is reduced, and the flow capacity of the homogenizer is improved.
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Figure CN222969599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of homogenizers, and particularly relates to a rotor structure with increased flow rate. Background Art
[0002] With the increase in business volume, many large cosmetic companies will use larger tanks in newly built factories to meet market demand. The increase in the tank size also poses a challenge to the mixing ability of the homogenizer, which not only needs to meet the homogenization effect but also ensure the conveying flow rate.
[0003] A homogenizer includes a stator and a rotor sleeved in the stator. When droplets and tiny solid particles enter the gap between the stator and the rotor, under the combined action of the mechanical force of the high-speed rotating rotor, the centrifugal force it receives, the extrusion force of the stator, liquid layer friction, impact tearing, and turbulence, the droplets and tiny solid particles are crushed, the particle size becomes smaller, and an emulsion is formed.
[0004] At present, the existing homogenizer stator forms a cylindrical flow channel. The stator is provided with a feed inlet communicating with the flow channel on its upper top surface and several discharge outlets communicating with the flow channel at intervals on its lower side surface. The rotor is rotatably arranged in the flow channel, and the raw material is input from the feed inlet and flows vertically along the flow channel to the rotor. After being homogenized by the rotation of the rotor, it is output from the discharge outlet; however, the raw material flow rate caused by only the cylindrical flow channel is slow, resulting in a low conveying flow rate of the homogenizer. Summary of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a rotor structure with increased flow rate, which overcomes the deficiencies of the prior art, is reasonably designed, and can guide the fluid in the pump body housing to leave more smoothly through the reflux block, reducing vortex and backflow phenomena, thereby improving the effective flow of the fluid.
[0006] To achieve the above object, the utility model is realized through the following technical solutions:
[0007] A rotor structure with increased flow rate includes a pump body housing. A rotor is installed in the middle of the inner cavity of the pump body housing. There is a certain distance between the outer edge of the rotor and the inner wall of the pump body housing. The side of the pump body housing is tangentially provided with a discharge outlet. A reflux block is fixedly installed on the inner wall of the pump body housing, and the reflux block is arranged at the tangent point where the discharge outlet is tangent to the pump body housing.
[0008] Preferably, a feed inlet is opened in the middle above the pump body housing.
[0009] Preferably, a number of guide impellers are symmetrically arranged on the surface of the rotor about the center.
[0010] The present utility model provides a rotor structure with increased flow rate. It has the following beneficial effects: By installing a reverse flow block on the inner wall of the pump body housing, there is a certain distance between the outer surface of the reverse flow block and the outer edge of the rotor, and the reverse flow block is located at the tangent point where the discharge port is tangent to the pump body housing, so as to guide the fluid in the pump body housing to leave the impeller on the rotor surface more smoothly through the reverse flow block, reduce the vortex and backflow phenomena, and thus improve the effective flow of the fluid. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the technical solutions in the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the prior art.
[0012] Figure 1 Cross-sectional structure schematic diagram of the present utility model;
[0013] Figure 2 Top view structure schematic diagram of the present utility model;
[0014] Explanation of the reference numerals in the drawings:
[0015] 1. Pump body housing; 2. Rotor; 3. Discharge port; 4. Reverse flow block; 5. Feed port; 6. Guide impeller. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] To make the purpose, technical solutions and advantages of the present utility model clearer, the following will clearly and completely describe the technical solutions in the present utility model with reference to the drawings in the present utility model.
[0017] Example 1, as Figure 1-2 shown, a rotor structure with increased flow rate includes a pump body housing 1, a rotor 2 is installed in the middle of the inner cavity of the pump body housing 1, there is a certain distance between the outer edge of the rotor 2 and the inner wall of the pump body housing 1, a discharge port 3 is tangentially arranged on the side of the pump body housing 1, and a reverse flow block 4 is fixedly installed on the inner wall of the pump body housing 1, and the reverse flow block 4 is arranged at the tangent point where the discharge port 3 is tangent to the pump body housing 1.
[0018] Working principle:
[0019] In this embodiment, by installing a reverse flow block 4 on the inner wall of the pump body housing 1, there is a certain distance between the outer surface of the reverse flow block 4 and the outer edge of the rotor 2, and the reverse flow block 4 is located at the tangent point where the discharge port 3 is tangent to the pump body housing 1, so as to guide the fluid in the pump body housing 1 to leave the impeller on the rotor 2 surface more smoothly through the reverse flow block 4, reduce the vortex and backflow phenomena, and thus improve the effective flow of the fluid. In this embodiment, the position and shape of the reverse flow block 4 can be adjusted to optimize the flow channel in the pump body housing 1, reduce the energy loss during the fluid flow, and further improve the flow rate of the pump.
[0020] Embodiment 2, as a further preferred solution of Embodiment 1, a feed inlet 5 is provided in the middle above the pump body housing 1. A number of guide impellers 6 are symmetrically arranged on the surface of the rotor 2 about the center. Through the feed inlet 5, the raw material flows into the pump body housing 1 from the feed inlet 5 and enters the gap between the pump body housing 1 and the rotor 2. Under the combined action of the mechanical force of the high-speed rotating rotor 2, the centrifugal force it receives, liquid layer friction, impact tearing, and turbulence, the raw material is crushed, the particle size becomes smaller, and an emulsion is formed.
[0021] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A rotor structure for increasing flow rate, characterized in that: The invention comprises a pump housing (1), a rotor (2) being installed in the middle of the inner cavity of the pump housing (1), an outer edge of the rotor (2) being spaced a distance from the inner wall of the pump housing (1), a discharge port (3) being tangentially arranged on the side of the pump housing (1), a reverse flow block (4) being fixedly installed on the inner wall of the pump housing (1), and the reverse flow block (4) being arranged at the tangent point where the discharge port (3) and the pump housing (1) are tangent.
2. A rotor structure for increasing flow rate according to claim 1, characterized in that: A feed inlet (5) is provided in the middle of the upper portion of the pump housing (1).
3. A rotor structure for increasing flow rate according to claim 1, characterized in that: A plurality of guide impellers (6) are centrally symmetrically arranged on the surface of the rotor (2).