Iron removing machine for ceramic tile production

Abstract

The utility model discloses an iron removal machine for ceramic tile production, which comprises a mounting frame, an iron removal device arranged on the mounting frame, a maintenance device arranged on the mounting frame, the maintenance device comprises a second lead screw, a sliding frame and a fixed frame, the second lead screw is arranged in the fixed frame, the sliding frame is arranged on one side of the fixed frame, and a quick release device is arranged on one side of the sliding frame. The quick-release device comprises a movable plate, a through groove, a movable groove, a limiting rod, a control sleeve, a quick-release sleeve, a limiting plate, a connecting shaft, a spring, a connecting sleeve, a quick-release groove and a quick-release frame, the movable plate is installed on the outer side of the quick-release sleeve, the through groove is formed in one end of the movable groove, the movable groove is formed in the movable plate, the limiting rod is connected to one side of the control sleeve, and the control sleeve is arranged on the outer side of the quick-release sleeve in a sleeving mode. The limiting plate is connected to one end of the limiting rod, the connecting sleeve is sleeved with the spring and installed on the side wall of the quick-release sleeve, the quick-release groove is formed in the side wall of the connecting shaft, and the quick-release frame is connected with the connecting sleeve.

Description

Technical Field

[0001] The utility model relates to the technical field of iron removers for tile production, and more specifically, it relates to an iron remover for tile production. Background Art

[0002] In the existing tile production technology, the iron remover is one of the key equipment, which is used to remove iron impurities from raw materials to ensure product quality. However, there are some problems in the existing iron removal technology, which affect the iron removal effect and the use efficiency of the equipment.

[0003] First of all, due to the lack of dynamic contact in the traditional static iron removal method, the iron removal is uneven. This iron removal method relies on the adsorption of iron impurities when passing through a fixed magnet. However, due to the uneven distribution of magnetic field lines, some impurities are likely to fail to be effectively removed. This uneven iron removal effect may lead to the residual iron impurities in the tile products, affecting the product quality and appearance.

[0004] Secondly, the existing iron removal racks usually adopt strong magnetic materials. Although they can effectively adsorb iron impurities, after long-term use, a layer of iron particles will be wrapped on the surface of the iron removal rack. These iron particles will reduce the magnetic force of the iron removal rack and affect the iron removal effect. Therefore, it is necessary to clean and maintain the iron removal rack regularly to restore its iron removal performance. However, the existing iron removal racks are often stored in tanks or other inaccessible positions, making the cleaning and maintenance work difficult, increasing the downtime and reducing the production efficiency.

[0005] In addition, the production of different materials of tiles may require iron removal racks with different magnetic forces. For example, for raw materials with a higher iron content, a stronger magnetic field may be required to ensure that impurities are effectively removed. At the same time, the iron removal rack may be damaged during long-term use and needs to be replaced. However, the installation and disassembly process of the existing iron removal rack is usually more complicated and requires professional technicians to operate, which not only increases the maintenance cost but also prolongs the equipment downtime. Summary of the Utility Model

[0006] (1) Technical Problems to be Solved

[0007] In view of the problems existing in the prior art, the utility model provides an iron remover for tile production to solve the technical problems mentioned in the background art.

[0008] (2) Technical Solutions

[0009] To achieve the above object, the present utility model provides the following technical solution: An iron remover for tile production, comprising a mounting frame, characterized in that: an iron removal device is provided on the mounting frame, a maintenance device is installed on the mounting frame, the maintenance device includes a second lead screw, a sliding frame and a fixed frame, the fixed frame is detachably installed on the mounting frame, the second lead screw is movably installed in the fixed frame, the sliding frame is slidably installed on one side of the fixed frame, and the sliding frame is movably connected to the second lead screw through a thread. A quick-release device is provided on one side of the sliding frame, and the quick-release device includes a movable plate, a through groove, a movable groove, a limiting rod, a control sleeve, a quick-release sleeve, a limiting plate, a connecting shaft, a spring, a connecting sleeve, a quick-release groove and a quick-release frame. The movable plate is movably installed outside the quick-release sleeve, the through groove is opened at one end of the movable groove, the movable groove is opened on the movable plate, the limiting rod is fixedly connected to one side of the control sleeve, the control sleeve is movably sleeved outside the quick-release sleeve, the limiting plate is fixedly connected to one end of the limiting rod, one end of the connecting shaft is detachably inserted into the quick-release sleeve, the spring is movably sleeved outside the connecting sleeve, the connecting sleeve is movably installed on the side wall of the quick-release sleeve, the quick-release groove is opened on the side wall of the connecting shaft, and the quick-release frame is detachably connected to the connecting sleeve.

[0010] The present utility model is further provided that a second motor is detachably provided below the fixed frame, and the output end of the second motor is connected to the bottom end of the second lead screw.

[0011] The present utility model is further provided that a tension spring is provided on one side of the control sleeve, and the other end of the tension spring is fixedly connected to the quick-release sleeve. The setting of the tension spring facilitates the use of the control sleeve.

[0012] The present utility model is further provided that a push spring is provided outside the connecting shaft, and the push spring is movably arranged inside the quick-release sleeve. The setting of the push spring makes the engagement more stable.

[0013] The present utility model is further provided that the iron removal device includes a storage tank, an iron removal frame and a rotating motor. The storage tank is installed inside the mounting frame. The top end of the iron removal frame is fixedly connected to the connecting shaft, and the output end of the rotating motor is connected to the quick-release sleeve. The iron removal device realizes efficient iron removal.

[0014] The present utility model is further provided that a magnetic plate is provided inside the iron removal frame, and the magnetic plate is fixedly arranged inside the iron removal frame. The setting of the magnetic plate increases the contact area and improves the efficiency.

[0015] The present utility model is further provided that a first lead screw is movably provided on the mounting frame. Clamping blocks are symmetrically provided on both sides of the storage tank. The clamping blocks are movably connected to the first lead screw through a thread, and opposite threads are symmetrically arranged at both ends of the first lead screw.

[0016] The present utility model is further configured such that a first motor is provided on one side of the mounting frame, and the output end of the first motor is connected to one end of a first lead screw.

[0017] (III) Advantageous Effects

[0018] Compared with the prior art, the present utility model provides a magnetic separator for tile production, which has the following

[0019] Advantageous effects:

[0020] 1. The advantageous effect of the iron removal device is reflected in that: through the configuration of components such as the storage tank and the rotating motor, the iron removal frame and the magnetic plate can be rotated to stir the raw materials in the storage tank, so as to achieve full contact with the raw materials, improve the iron removal efficiency, and the design of the magnetic plate is fixed inside the iron removal frame, which can effectively adsorb the iron impurities in the raw materials and ensure the iron removal effect.

[0021] 2. The advantageous effect of the maintenance device is reflected in that: through the configuration of the second motor and the second lead screw, the sliding frame and the iron removal frame can be driven to rise, which is convenient for maintaining and cleaning the iron removal frame. The detachable design of the iron removal frame makes the installation and disassembly of the maintenance device more convenient and reduces the downtime.

[0022] 3. The advantageous effect of the quick-release device is reflected in that: through the cooperation of components such as the movable plate, the control sleeve, and the connecting shaft, the quick replacement of the iron removal frame is realized, the maintenance efficiency of the equipment is improved, and the design of components such as the limiting plate and the limiting rod ensures the stability of the connection structure and the safety of the iron removal frame during the replacement process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic diagram of the overall structure of a magnetic separator for tile production in the present utility model;

[0024] Figure 2 is Figure 1 a partial enlarged structural schematic diagram at A in

[0025] Figure 3 is a schematic diagram of the overall structure of the present utility model from a second angle;

[0026] Figure 4 is a schematic cross-sectional structure diagram of the quick-release device part of the present utility model;

[0027] Figure 5 is Figure 4 a partial enlarged structural schematic diagram at B in

[0028] Figure 6 is a structural schematic diagram of the clamping frame and the connecting sleeve part of the present utility model.

[0029] In the figure: 1, mounting frame; 2, second lead screw; 3, sliding frame; 4, fixed frame; 5, movable plate; 6, through slot; 7, movable slot; 8, limit rod; 9, control sleeve; 10, quick-release sleeve; 11, limit plate; 12, connecting shaft; 13, spring; 14, connecting sleeve; 15, quick-release slot; 16, quick-release frame; 17, second motor; 18, tension spring; 19, push spring; 20, storage tank; 21, iron removal frame; 22, rotating motor; 23, magnetic plate; 24, first lead screw; 25, clamping block; 26, first motor. Detailed implementation manner

[0030] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will refer to the drawings and combine the embodiments to detail the present utility model.

[0031] It should be pointed out that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.

[0032] In the present utility model, unless otherwise stated, the orientations such as "upper, lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for ease of understanding and description, "left, right" are usually the left and right shown in the drawings; "inside, outside" refer to the inside and outside relative to the contours of the respective components, but the above orientation terms are not used to limit the present utility model.

[0033] Please refer to Figures 1-6 , an iron remover for tile production, including a mounting frame 1, and characterized in that: an iron removal device is provided on the mounting frame 1, a maintenance device is installed on the mounting frame 1, the maintenance device includes a second lead screw 2, a sliding frame 3 and a fixed frame 4, the fixed frame 4 is detachably installed on the mounting frame 1, the second lead screw 2 is movably installed in the fixed frame 4, the sliding frame 3 is slidably installed on one side of the fixed frame 4, and the sliding frame 3 is movably connected to the second lead screw 2 by a thread, a quick-release device is provided on one side of the sliding frame 3, the quick-release device includes a movable plate 5, a through slot 6, a movable slot 7, a limit rod 8, a control sleeve 9, a quick-release sleeve 10, a limit plate 11, a connecting shaft 12, a spring 13, a connecting sleeve 14, a quick-release slot 15 and a quick-release frame 16, the movable plate 5 is movably installed outside the quick-release sleeve 10, the through slot 6 is opened at one end of the movable slot 7, the movable slot 7 is opened on the movable plate 5, the limit rod 8 is fixedly connected to one side of the control sleeve 9, the control sleeve 9 is movably sleeved outside the quick-release sleeve 10, the limit plate 11 is fixedly connected to one end of the limit rod 8, one end of the connecting shaft 12 is detachably inserted into the quick-release sleeve 10, the spring 13 is movably sleeved outside the connecting sleeve 14, the connecting sleeve 14 is movably installed on the side wall of the quick-release sleeve 10, the quick-release slot 15 is opened on the side wall of the connecting shaft 12, and the quick-release frame 16 is detachably connected to the connecting sleeve 14.

[0034] A second motor 17 is detachably provided below the fixing frame 4, and the output end of the second motor 17 is connected to the bottom end of the second lead screw 2.

[0035] A tension spring 18 is provided on one side of the control sleeve 9, and the other end of the tension spring 18 is fixedly connected to the quick-release sleeve 10.

[0036] A push spring 19 is provided outside the connecting shaft 12, and the push spring 19 is movably arranged inside the quick-release sleeve 10.

[0037] In this embodiment, when the iron removal frame 21 needs to be maintained and cleaned, the second motor 17 is turned on. The second motor 17 drives the second lead screw 2 connected to the output end to rotate. Since the sliding frame 3 and the second lead screw 2 are movably connected by threads, then the sliding frame 3 will slide along the fixing frame 4, so that the sliding frame 3 drives the iron removal frame 21 to rise, making the iron removal frame 21 rise from the storage tank 20, thus facilitating the quick maintenance of the iron removal frame 21. When the iron removal frame 21 needs to be replaced, first rotate the movable plate 5, so that the movable plate 5 drives the through groove 6 and the movable groove 7 to move. When the through groove 6 and the limiting plate 11 are coaxial, the tension spring 18 pulls the control sleeve 9 to reset, so that the limiting rod 8 and the limiting plate 11 pass through the through groove 6. At the same time, due to the movement of the control sleeve 9, the outer side of the connecting sleeve 14 will lose the limit of the inner wall of the control sleeve 9. Then the spring 13 pulls the connecting sleeve 14 to reset, so that the connecting sleeve 14 pulls the quick-release frame 16 to gradually disengage from the quick-release groove 15. Then pull the connecting shaft 12 outward, and the iron removal frame 21 can be removed. Then install the new iron removal frame 21 below the rotating motor 22 with reference to the above steps. Then insert the top end of the connecting shaft 12 into the quick-release sleeve 10. Then push the control sleeve 9, so that the control sleeve 9 stretches the tension spring 18. At the same time, the inner wall of the control sleeve 9 squeezes the outer side of the connecting sleeve 14, so that the connecting sleeve 14 pulls the spring 13 to stretch. Then the connecting sleeve 14 will push the quick-release frame 16 to gradually snap into the quick-release groove 15, realizing the quick replacement of the iron removal frame 21. At the same time, the limiting plate 11 and the limiting rod 8 will pass through the through groove 6. Then reverse the movable plate 5, and the movable plate 5 will drive the movable groove 7 and the through groove 6 to reset, so that the limiting rod 8 enters the movable groove 7 again, and the limiting plate 11 is stuck on one side of the movable plate 5, realizing the stable limit of the control sleeve 9, thus ensuring the stability of the connection structure.

[0038] Please refer to Figures 1-3 , as an implementation manner of the iron removal device: The iron removal device includes a storage tank 20, an iron removal frame 21 and a rotating motor 22. The storage tank 20 is installed inside the installation frame 1. The top end of the iron removal frame 21 is fixedly connected to the connecting shaft 12, and the output end of the rotating motor 22 is connected to the quick-release sleeve 10.

[0039] A magnetic plate 23 is provided inside the iron removal frame 21, and the magnetic plate 23 is fixedly arranged inside the iron removal frame 21.

[0040] A first lead screw 24 is movably provided on the mounting frame 1. Clamping blocks 25 are symmetrically arranged on both sides of the storage tank 20. The clamping blocks 25 are movably connected to the first lead screw 24 through threads, and opposite threads are symmetrically arranged at both ends of the first lead screw 24.

[0041] A first motor 26 is provided on one side of the mounting frame 1. The output end of the first motor 26 is connected to one end of the first lead screw 24.

[0042] More specifically, when the device needs to be used, first place the storage tank 20 inside the mounting frame 1, then turn on the first motor 26. The first motor 26 drives the first lead screw 24 connected to its output end to rotate. Since the threads at both ends of the first lead screw 24 are symmetrically designed, the two clamping blocks 25 will move inward simultaneously, so that the clamping blocks 25 stably clamp the middle storage tank 20 to prevent the storage tank 20 from moving easily. Then pour the raw materials into the storage tank 20, and then turn on the rotating motor 22. The rotating motor 22 drives the connecting shaft 12 to rotate through the quick-release sleeve 10 connected to its output end, thereby driving the iron removal frame 21 and the magnetic plate 23 to rotate, so that the iron removal frame 21 and the magnetic plate 23 stir the raw materials in the storage tank 20, making the raw materials move in the storage tank 20, enabling the iron removal frame 21 and the magnetic plate 23 to come into full contact with the raw materials, thereby effectively improving the iron removal efficiency and the iron removal effect.

[0043] In summary, when the overall equipment is in use or operation: when it is necessary to maintain and clean the iron removal frame 21, turn on the second motor 17. The second motor 17 drives the second lead screw 2 connected to its output end to rotate. Since the sliding frame 3 and the second lead screw 2 are movably connected by threads, the sliding frame 3 will slide along the fixed frame 4, causing the sliding frame 3 to drive the iron removal frame 21 to rise, so that the iron removal frame 21 rises from the storage tank 20, facilitating quick maintenance of the iron removal frame 21. When it is necessary to replace the iron removal frame 21, first rotate the movable plate 5, causing the movable plate 5 to drive the through groove 6 and the movable groove 7 to move. When the through groove 6 and the limit plate 11 are coaxial, the tension spring 18 pulls the control sleeve 9 to reset, causing the limit rod 8 and the limit plate 11 to pass through the through groove 6. At the same time, due to the movement of the control sleeve 9, the outer side of the connecting sleeve 14 will lose the limit of the inner wall of the control sleeve 9. Then the spring 13 pulls the connecting sleeve 14 to reset, causing the connecting sleeve 14 to pull the quick-release frame 16 to gradually disengage from the quick-release groove 15. Then pull the connecting shaft 12 outward to remove the iron removal frame 21. Then install the new iron removal frame 21 below the rotating motor 22 according to the above steps. Then insert the top end of the connecting shaft 12 into the quick-release sleeve 10. Then push the control sleeve 9, causing the control sleeve 9 to stretch the tension spring 18. At the same time, the inner wall of the control sleeve 9 squeezes the outer side of the connecting sleeve 14, causing the connecting sleeve 14 to stretch the spring 13. Then the connecting sleeve 14 will push the quick-release frame 16 to gradually snap into the quick-release groove 15, realizing the quick replacement of the iron removal frame 21. At the same time, the limit plate 11 and the limit rod 8 will pass through the through groove 6. Then reverse the movable plate 5, and the movable plate 5 will drive the movable groove 7 and the through groove 6 to reset, causing the limit rod 8 to enter the movable groove 7 again, and the limit plate 11 to be stuck on one side of the movable plate 5, realizing stable limitation of the control sleeve 9, thus ensuring the stability of the connection structure.

[0044] When it is necessary to use the equipment, first place the storage tank 20 inside the mounting frame 1, then turn on the first motor 26. The first motor 26 drives the first lead screw 24 connected to its output end to rotate. Since the threads at both ends of the first lead screw 24 are symmetrically designed, the two clamping blocks 25 will move inward simultaneously, causing the clamping blocks 25 to firmly clamp the middle storage tank 20, preventing the storage tank 20 from moving easily. Then pour the raw materials into the storage tank 20. Then turn on the rotating motor 22. The rotating motor 22 drives the connecting shaft 12 to rotate through the quick-release sleeve 10 connected to its output end, thereby driving the iron removal frame 21 and the magnetic plate 23 to rotate, causing the iron removal frame 21 and the magnetic plate 23 to stir the raw materials in the storage tank 20, making the raw materials move in the storage tank 20, enabling the iron removal frame 21, the magnetic plate 23 and the raw materials to come into full contact, thus effectively improving the iron removal efficiency and effect.

[0045] Among all the solutions mentioned above, for the connection between two components, welding, the connection with bolts and nuts, bolt or screw connection, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated one by one here. For all the cases of fixed connection mentioned above, welding is preferably considered. Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An iron remover for tile production, comprising a mounting frame (1), characterized in that: The mounting frame (1) is provided with an iron removal device, and the mounting frame (1) is provided with a maintenance device, the maintenance device comprising a second lead screw (2), a sliding frame (3) and a fixed frame (4), the second lead screw (2) is installed in the fixed frame (4), the sliding frame (3) is installed on one side of the fixed frame (4), and a quick release device is provided on one side of the sliding frame (3), and the quick release device comprises a movable plate (5), a through groove (6), a movable groove (7), a limit rod (8), a control sleeve (9), a quick release sleeve (10), a limit plate (11), a connecting shaft (12), a spring (13), a connecting sleeve (14), a quick release The invention relates to a quick-release sleeve (10) and a movable plate (5) arranged on the outside of the quick-release sleeve (10); the through groove (6) is arranged at one end of the movable groove (7); the movable groove (7) is arranged on the movable plate (5); the limit rod (8) is connected to one side of the control sleeve (9); the control sleeve (9) is sleeved on the outside of the quick-release sleeve (10); the limit plate (11) is connected to one end of the limit rod (8); the spring (13) is sleeved on the outside of the connecting sleeve (14); the connecting sleeve (14) is arranged on the side wall of the quick-release sleeve (10); the quick-release groove (15) is arranged on the side wall of the connecting shaft (12); and the quick-release frame (16) is connected to the connecting sleeve (14).

2. The iron remover for tile production according to claim 1, characterized in that: A second motor (17) is detachably provided below the fixing frame (4), and an output end of the second motor (17) is connected to the bottom end of the second lead screw (2).

3. The iron remover for tile production according to claim 1, characterized in that: A tension spring (18) is provided on one side of the control sleeve (9), and the other end of the tension spring (18) is fixedly connected to the quick-release sleeve (10).

4. The iron remover for tile production according to claim 3 is characterized by: A push spring (19) is provided on the outside of the connecting shaft (12), and the push spring (19) is movably arranged on the inside of the quick-release sleeve (10).

5. A deironing machine for tile production according to any one of claims 1 to 4, characterized in that: The iron removal device comprises a storage tank (20), an iron removal frame (21) and a rotating motor (22); the storage tank (20) is mounted on the inner side of the mounting frame (1); the top end of the iron removal frame (21) is fixedly connected to a connecting shaft (12); and the output end of the rotating motor (22) is connected to a quick-release sleeve (10).

6. The iron remover for tile production according to claim 5, characterized in that: A magnetic plate (23) is provided on the inner side of the iron removal frame (21), and the magnetic plate (23) is fixedly arranged on the inner side of the iron removal frame (21).

7. The iron remover for tile production according to claim 6, characterized in that: A first screw (24) is movably provided on the mounting frame (1), and clamping blocks (25) are symmetrically provided on both sides of the storage tank (20). The clamping blocks (25) are movably connected to the first screw (24) through threads, and opposite threads are symmetrically provided at both ends of the first screw (24).

8. The iron remover for tile production according to claim 7, characterized in that: A first motor (26) is provided on one side of the mounting frame (1), and an output end of the first motor (26) is connected to one end of a first lead screw (24).

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