Spraying device

By designing scraping mechanism and adjustment components in the industrial filter cloth spraying device, the spraying problem of uneven spraying caused by blockage of external sponge roller coating components is solved, and uniform spraying and efficient spraying effect of the industrial filter cloth surface is achieved.

CN222970070UActive Publication Date: 2025-06-13HENAN XINZHENGYU TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202421825971.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-13
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

In the existing industrial filter cloth spraying device, the outer sponge roller coating components are easily blocked due to paint residue, resulting in uneven discharge, affecting the uniformity and effect of the surface spraying of the industrial filter cloth.

Method used

A spraying device is designed, including a scraping mechanism and an adjustment component. The scraping mechanism scrapes the paint on the surface of the industrial filter cloth through the cooperation of the upper scraper and the lower scraper to ensure uniform spraying; the adjustment components adjust the scraper gap to adapt to industrial filter cloth of different thicknesses through the cooperation of the bidirectional threaded rod and the moving block.

Benefits of technology

Through the setting of the scraping mechanism, the coating on the surface of the industrial filter cloth is uniformly scraped, which solves the problem of blockage of the outer sponge roller coating assembly, improves the spraying effect and uniformity of the industrial filter cloth, and is suitable for industrial filter cloth of different thicknesses.

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Abstract

The utility model relates to the technical field of industrial filter cloth production, and discloses a spraying device which comprises a supporting frame and a spraying box installed on the supporting frame, a feeding port is formed in one side of the bottom of the spraying box, a discharging port is formed in the other side of the bottom of the spraying box, and a guiding piece and a spraying piece are further arranged in the spraying box. A scraping mechanism is further arranged on one side of the spraying box and comprises an upper scraping plate, a lower scraping plate and an adjusting component, wherein the upper scraping plate and the lower scraping plate are symmetrically arranged in the discharging port, and the adjusting component drives the upper scraping plate and the lower scraping plate to move relatively. Through the arrangement of the scraping mechanism, paint on the surface of the industrial filter cloth can be uniformly scraped, so that uniform spraying of the industrial filter cloth is realized, and the problems that an outer sponge roll-coating assembly is often blocked due to residual paint, so that the discharge of the outer sponge roll-coating assembly is not uniform, and the surface of the industrial filter cloth is still not uniformly sprayed are solved; and the spraying effect of the industrial filter cloth can be improved, and efficient spraying of the industrial filter cloth is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial filter cloth production, in particular to a spraying device. Background Art

[0002] Industrial filter cloth is a filtering medium woven from natural fibers and synthetic fibers, mainly used for solid-liquid separation and industrial dust removal; when producing industrial filter cloth, in order to meet different usage requirements, a corresponding coating is generally sprayed on the surface of the industrial filter cloth through a spraying device, so that a corresponding coating is formed on the surface of the industrial filter cloth, thereby facilitating the filtering use of the industrial filter cloth.

[0003] For example, in the Chinese patent with the announcement number CN220329021U, an industrial filter cloth spraying device is disclosed. This spraying device solves the problems of waste of resources and cleaning cost caused by a large amount of spraying liquid filling the inside of the existing industrial filter cloth spraying device. In this device, the water inside the water tank enters the fixed pipe. Under the mutual cooperation of the threaded slip ring, the fixed sleeve, the fixed inner sliding rod, the external thread sleeve, the turntable and the fixed disk, the spraying liquid inside the internal sponge layer can be extruded by the porous layer and enter the external sponge roller coating pipe, which can play a role in uniform roller coating. Then, with the cooperation of a small number of targeted spraying by atomizing nozzles, the waste of resources can be reduced; however, it uses an external sponge roller coating assembly for roller coating. However, the external sponge roller coating assembly often gets blocked due to the residue of the coating, resulting in uneven material discharge. Therefore, the spraying on the surface of the industrial filter cloth is still uneven, affecting the spraying effect of the industrial filter cloth and being not conducive to the efficient spraying of the industrial filter cloth. Summary of the Utility Model

[0004] The utility model provides a spraying device to solve the problem that the existing external sponge roller coating assembly often gets blocked due to the residue of the coating, resulting in uneven material discharge, uneven spraying on the surface of the industrial filter cloth, and affecting the spraying effect of the industrial filter cloth.

[0005] To achieve the above object, the utility model provides the following technical solution: A spraying device includes a support frame and a spraying box installed on the support frame. One side of the bottom of the spraying box is provided with a feed inlet, and the other side is provided with a discharge outlet. A guiding member and a spraying member are also arranged inside the spraying box. A feeding member for supplying liquid to the spraying member is arranged on the spraying box. A biting roller is rotatably installed on one side of the spraying box near the feed inlet. A recovery assembly is arranged on the support frame. A motor for driving the biting roller to rotate is fixed on one side of the spraying box.

[0006] A scraping mechanism is further arranged on one side of the spraying box. The scraping mechanism includes an upper scraping plate and a lower scraping plate symmetrically arranged inside the discharge outlet, and an adjusting member for driving the upper scraping plate and the lower scraping plate to move relatively. A gap for the industrial filter cloth to discharge is left between the upper scraping plate and the lower scraping plate.

[0007] Preferably, the adjusting member includes two fixing blocks symmetrically fixed on one side of the spraying box. A bidirectional threaded rod is rotatably installed on each of the two fixing blocks, and the bottom ends of the two bidirectional threaded rods are rotatably connected to the top of the support frame. Moving blocks are arranged on both sides of the upper scraping plate and the lower scraping plate, and the moving blocks are threadedly engaged with the bidirectional threaded rods. Adjusting handwheels are installed at the top ends of the two bidirectional threaded rods.

[0008] Preferably, the opposite sides of one ends of the upper scraping plate and the lower scraping plate are transitioned in an arc to form scraping portions.

[0009] Preferably, connecting members are arranged between the upper scraping plate and the moving block, and between the lower scraping plate and the moving block. The connecting member includes a connecting plate fixed on one side of the upper scraping plate and the lower scraping plate. One end of the connecting plate is provided with a connecting block. A connecting groove for inserting the connecting block is formed on one side of the moving block, and a locking screw is screwed on the moving block. A threaded hole for screwing the locking screw is provided on the connecting block.

[0010] Preferably, the spraying member includes two spraying plates symmetrically installed at the top end inside the spraying box. Nozzles facing the industrial filter cloth are installed on the opposite sides of the two spraying plates.

[0011] Preferably, the feeding member includes a storage tank and a delivery pump installed at the top end of the spraying box. A pipeline is connected between the feeding end of the delivery pump and the storage tank, and a delivery pipe is connected to the discharging end of the delivery pump. A tee joint is installed at one end of the delivery pipe, and the other two ends of the tee joint are respectively connected with branch pipes. One ends of the two branch pipes are respectively communicated with the interiors of the two spraying plates.

[0012] Preferably, the guiding member includes a guiding roller, a tensioning roller and two conveying rollers rotatably installed inside the spraying box. The guiding roller is on one side of the discharging port. The two conveying rollers are symmetrically distributed on both sides of the two spraying plates. The tensioning roller is located on one side of the guiding roller.

[0013] Preferably, the recovery assembly includes a liquid collecting tank formed on the top of the support frame, a collecting box fixed inside the support frame and a reflux pump. A filter screen is installed in the liquid collecting tank. A blanking pipe communicating with the liquid collecting tank is connected to the top of the collecting box, and a pipeline is connected between the collecting box and the reflux pump. One end of the reflux pump is connected with a reflux pipe communicating with the storage tank.

[0014] In the above technical solution, the technical effects and advantages provided by the present utility model are:

[0015] (1) By setting up the scraping mechanism, the paint on the upper and lower surfaces of the industrial filter cloth can be scraped evenly, so as to achieve uniform spraying of the industrial filter cloth, solve the problem that the external sponge roller coating components are often blocked due to paint residue, resulting in uneven material discharge, and still cause uneven spraying on the surface of the industrial filter cloth. It can improve the spraying effect of the industrial filter cloth and is conducive to the efficient spraying of the industrial filter cloth;

[0016] Moreover, by using the adjusting component, the upper scraping plate and the lower scraping plate can be driven to move away from or close to each other, so as to adjust the size of the gap between the upper scraping plate and the lower scraping plate, so that the gap between the upper scraping plate and the lower scraping plate can be adjusted according to the thickness of the industrial filter cloth, which is conducive to the upper scraping plate and the lower scraping plate to scrape the industrial filter cloth of different thicknesses evenly, and then facilitate the spraying process of industrial filter cloths of different thicknesses;

[0017] (2) By setting up the connecting piece, the upper scraping plate or the lower scraping plate can be quickly disassembled and assembled, which is convenient for cleaning or replacing the upper scraping plate or the lower scraping plate, can ensure the normal use of the scraping mechanism, is conducive to scraping the paint on the industrial filter cloth evenly, and further realizes the uniform spraying of the industrial filter cloth. Brief Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0019] Figure 1 It is one of the structural schematic diagrams of the present invention;

[0020] Figure 2 It is the second structural schematic diagram of the present invention;

[0021] Figure 3 It is a partial cross-sectional view of the present invention;

[0022] Figure 4 It is the front view of the present invention;

[0023] Figure 5 It is the structural schematic diagram of the scraping mechanism;

[0024] Figure 6 For the present invention Figure 5 It is the structural schematic diagram of the upper scraping plate and the lower scraping plate after adjustment;

[0025] Figure 7 For the present invention Figure 6 It is the exploded view;

[0026] Figure 8 Schematic structural diagram when the present utility model is in use;

[0027] In the figure: 1, support frame; 2, spraying box; 3, filter screen; 4, collection box; 5, reflux pump; 6, reflux pipe; 7, storage tank; 8, delivery pump; 9, delivery pipe; 10, three-way joint; 11, branch pipe; 12, motor; 13, scraping mechanism; 131, upper scraping plate; 132, lower scraping plate; 133, fixing block; 134, bidirectional threaded rod; 135, moving block; 136, connecting plate; 137, locking screw; 138, adjusting handwheel; 139, connecting block; 1310, connecting groove; 14, spraying plate; 15, nip roller; 16, conveying roller; 17, guiding roller; 18, tensioning roller. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] The present utility model provides a spraying device as Figures 1 - 8 shown, including a support frame 1 and a spraying box 2 installed on the support frame 1. A feed inlet is provided on one side of the bottom of the spraying box 2, and a discharge outlet is provided on the other side. A feeding member for supplying liquid to the spraying member is also provided in the spraying box 2. A nip roller 15 is rotatably installed on one side of the spraying box 2 near the feed inlet. A recovery assembly is provided on the support frame 1, and a motor 12 for driving the nip roller 15 to rotate is fixed on one side of the spraying box 2;

[0030] A scraping mechanism 13 is also provided on one side of the spraying box 2, and the scraping mechanism 13 includes an upper scraping plate 131 and a lower scraping plate 132 symmetrically arranged in the discharge outlet, and an adjusting member for driving the upper scraping plate 131 and the lower scraping plate 132 to move relatively. A gap for discharging industrial filter cloth is left between the upper scraping plate 131 and the lower scraping plate 132.

[0031] Specifically, as Figures 2 - 7 shown, the adjusting member includes two fixing blocks 133 symmetrically fixed on one side of the spraying box 2. A bidirectional threaded rod 134 is rotatably installed on each of the two fixing blocks 133, and the bottom ends of the two bidirectional threaded rods 134 are rotatably connected to the top of the support frame 1. Moving blocks 135 are provided on both sides of the upper scraping plate 131 and the lower scraping plate 132, and the moving blocks 135 are threadedly engaged with the bidirectional threaded rod 134. Adjusting handwheels 138 are installed at the top ends of the two bidirectional threaded rods 134.

[0032] When spraying industrial filter cloth, first insert the industrial filter cloth from the feed inlet, and then bypass the biting roller 15 and the guiding member in sequence, and then pass through the discharge outlet. Subsequently, drive the biting roller 15 to rotate through the motor 12 to bite the industrial filter cloth, so that the industrial filter cloth moves under the action of the guiding member (the moving direction is as shown by the arrow in Figure 8 ), and during the moving process, feed the material to the spraying member through the feeding member, and spray the upper surface and the lower surface of the industrial filter cloth simultaneously through the spraying member. After spraying, the industrial filter cloth is discharged from the discharge outlet;

[0033] And when discharging, the upper scraper 131 and the lower scraper 132 respectively scrape the paint on the upper surface and the lower surface of the industrial filter cloth evenly, so that the excess paint falls into the recycling component for recycling, so as to facilitate the even spraying of the industrial filter cloth, and can recycle the excess paint, reduce the loss of paint, and save the spraying cost;

[0034] At the same time, when the upper scraper 131 and the lower scraper 132 scrape the paint on the upper surface and the lower surface of the industrial filter cloth evenly, the two-way threaded rod 134 can be rotated by adjusting the hand wheel 138, so that the two-way threaded rod 134 drives the upper scraper 131 and the lower scraper 132 to move away from or close to each other through the moving block 135, so as to adjust the size of the gap between the upper scraper 131 and the lower scraper 132, so that the gap between the upper scraper 131 and the lower scraper 132 can be adjusted according to the thickness of the industrial filter cloth, which is beneficial to the upper scraper 131 and the lower scraper 132 to scrape the industrial filter cloth of different thicknesses evenly, and then facilitate the spraying process of the industrial filter cloth of different thicknesses.

[0035] Regarding the above-mentioned spraying member, as shown in Figure 4 , the spraying member includes two spraying plates 14 symmetrically installed at the inner top of the spraying box 2, and nozzles facing the industrial filter cloth are installed on the opposite sides of the two spraying plates 14.

[0036] When spraying the industrial filter cloth, the feeding member transports the paint into the two spraying plates 14, and then sprays the paint onto the upper surface and the lower surface of the industrial filter cloth through the nozzles to achieve the spraying of the industrial filter cloth.

[0037] As shown in Figures 1 - 4 , the feeding member includes a storage tank 7 and a delivery pump 8 installed at the top of the spraying box 2. A pipeline is connected between the feeding end of the delivery pump 8 and the storage tank 7, and a delivery pipe 9 is connected to the discharging end of the delivery pump 8. A tee joint 10 is installed at one end of the delivery pipe 9, and the other two ends of the tee joint 10 are both connected with branch pipes 11, and one ends of the two branch pipes 11 are respectively communicated with the interiors of the two spraying plates 14.

[0038] When the feeding part feeds the spraying plate 14, the paint can be first added into the storage tank 7, and then the paint in the storage tank 7 is sucked out by the delivery pump 8, and the paint is simultaneously fed into the two spraying plates 14 through the cooperation of the delivery pipe 9, the three-way joint 10 and the branch pipe 11, so as to realize the feeding of the spraying plate 14.

[0039] As Figure 3 and Figure 4 shown, the guiding part includes a guiding roller 17, a tensioning roller 18 and two conveying rollers 16 rotatably installed in the spraying box 2. The guiding roller 17 is on one side of the discharge port. The two conveying rollers 16 are symmetrically distributed on both sides of the two spraying plates 14, and the tensioning roller 18 is located on one side of the guiding roller 17.

[0040] During spraying, the industrial filter cloth is guided in by the biting roller 15, and sequentially wound around the two conveying rollers 16 and the tensioning roller 18, and finally the industrial filter cloth is guided to the discharge port by the guiding roller 17. When the industrial filter cloth moves, the two conveying rollers 16, the guiding roller 17 and the tensioning roller 18 rotate driven by the industrial filter cloth to guide the industrial filter cloth. At the same time, the tensioning roller 18 tensions the industrial filter cloth to ensure the normal movement of the industrial filter cloth and avoid the phenomenon of slipping due to insufficient tension of the industrial filter cloth, which is beneficial to the efficient spraying of the industrial filter cloth.

[0041] Regarding the above-mentioned recovery component, as Figures 1 - 4 shown, the recovery component includes a liquid collecting tank opened on the top of the support frame 1, and a collecting box 4 and a reflux pump 5 fixed in the support frame 1. A filter screen 3 is installed in the liquid collecting tank. The top of the collecting box 4 is connected with a blanking pipe communicated with the liquid collecting tank, and a pipeline is connected between the collecting box 4 and the reflux pump 5. One end of the reflux pump 5 is connected with a reflux pipe 6 communicated with the storage tank 7.

[0042] When the upper scraper 131 and the lower scraper 132 scrape off the excess paint on the industrial filter cloth, the paint falls into the liquid collecting tank. At this time, after the paint is filtered by the filter screen 3, it is discharged into the collecting box 4 through the blanking pipe, and then the paint collected in the collecting box 4 is pumped out by the reflux pump 5 and sent into the storage tank 7 through the reflux pipe 6, so as to realize the recycling of the paint.

[0043] Furthermore, as Figures 3 - 7 shown, arc-shaped transition is formed at the back side of one end of the upper scraper 131 and the lower scraper 132 to form a scraping part. When the upper scraper 131 and the lower scraper 132 scrape the excess paint on the industrial filter cloth evenly, the arc-shaped scraping part can guide the paint, which is beneficial to the paint falling into the liquid collecting tank and convenient for the recovery of the paint.

[0044] In addition, in an embodiment, as Figures 5 - 7As shown, connectors are provided between the upper scraping plate 131 and the moving block 135, and between the lower scraping plate 132 and the moving block 135. The connector includes a connecting plate 136 fixed to one side of the upper scraping plate 131 and the lower scraping plate 132. One end of the connecting plate 136 is provided with a connecting block 139. A connecting groove 1310 for inserting the connecting block 139 is formed on one side of the moving block 135. A locking screw 137 is screwed on the moving block 135, and a threaded hole for screwing the locking screw 137 is provided on the connecting block 139.

[0045] When the upper scraping plate 131 or the lower scraping plate 132 needs to be disassembled, first unscrew the locking screw 137 from the threaded hole, and then pull the upper scraping plate 131 or the lower scraping plate 132, so that the connecting plate 136 drives the connecting block 139 to move out of the connecting groove 1310, thereby realizing the disassembly of the upper scraping plate 131 or the lower scraping plate 132 from between the two moving blocks 135. Subsequently, clean or replace the upper scraping plate 131 or the lower scraping plate 132. After cleaning or replacement, insert the upper scraping plate 131 or the lower scraping plate 132 between the two moving blocks 135. At this time, the connecting block 139 at one end of the connecting plate 136 is inserted into the connecting groove 1310, and then screw the locking screw 137 into the threaded hole to screw and fix the connecting block 139, thereby realizing the installation of the upper scraping plate 131 or the lower scraping plate 132, and thus realizing the quick disassembly and assembly of the upper scraping plate 131 or the lower scraping plate 132, facilitating the cleaning or replacement of the upper scraping plate 131 or the lower scraping plate 132, being beneficial to scraping the coating of the industrial filter cloth evenly, and further realizing the uniform spraying of the industrial filter cloth.

[0046] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A spraying device, comprising a support frame (1), and a spraying box (2) mounted on the support frame (1), characterized in that: The bottom of the spray box (2) is provided with a feed port on one side and a discharge port on the other side, and a guide member and a spray member are also provided inside the spray box (2), a feed member for supplying liquid to the spray member is provided on the spray box (2), and a bite roller (15) is rotatably installed on one side of the spray box (2) close to the feed port, a recovery component is provided on the support frame (1), and a motor (12) for driving the bite roller (15) to rotate is fixed on one side of the spray box (2); A scraper mechanism (13) is also provided on one side of the spray box (2), and the scraper mechanism (13) comprises an upper scraper (131) and a lower scraper (132) symmetrically arranged in the discharge port, and an adjusting component for driving the upper scraper (131) and the lower scraper (132) to move relative to each other, and a gap is left between the upper scraper (131) and the lower scraper (132) for the industrial filter cloth to be discharged.

2. A spraying device according to claim 1, characterized in that: The adjustment component comprises two fixed blocks (133) symmetrically fixed on one side of the spray box (2), and a bidirectional threaded rod (134) is rotatably mounted on the two fixed blocks (133), and the bottom ends of the two bidirectional threaded rods (134) are rotatably connected to the top of the support frame (1), and moving blocks (135) are arranged on both sides of the upper scraper (131) and the lower scraper (132), and the moving blocks (135) are connected to the bidirectional threaded rod (134) by threaded engagement, and the top ends of the two bidirectional threaded rods (134) are installed with adjustment hand wheels (138).

3. A spraying device according to claim 2, characterized in that: The upper scraper (131) and the lower scraper (132) have their ends facing each other on opposite sides thereof, and both are formed into scraping portions by arc transition.

4. A spraying device according to claim 2, characterized in that: Connecting members are provided between the upper scraper (131) and the moving block (135), and between the lower scraper (132) and the moving block (135), and the connecting members include a connecting plate (136) fixed to one side of the upper scraper (131) and the lower scraper (132), a connecting block (139) is installed at one end of the connecting plate (136), a connecting groove (1310) for plugging the connecting block (139) is provided on one side of the moving block (135), a locking screw (137) is screwed on the moving block (135), and a threaded hole for screwing the locking screw (137) is provided on the connecting block (139).

5. A spraying device according to claim 1, characterized in that: The spraying part comprises two spraying plates (14) symmetrically mounted on the top of the inside of the spraying box (2), and nozzles facing the industrial filter cloth are mounted on the opposite sides of the two spraying plates (14).

6. A spraying device according to claim 5, characterized in that: The feeding component comprises a storage tank (7) and a delivery pump (8) installed at the top of the spray box (2); a pipeline is connected between the feed end of the delivery pump (8) and the storage tank (7), and the discharge end of the delivery pump (8) is connected to a delivery pipe (9); a three-way joint (10) is installed at one end of the delivery pipe (9), and the other two ends of the three-way joint (10) are connected to branch pipes (11), and one end of the two branch pipes (11) is respectively connected to the interior of two spray plates (14).

7. A spraying device according to claim 5, characterized in that: The guide member comprises a guide roller (17), a tensioning roller (18) and two conveying rollers (16) rotatably mounted in the spray box (2); the guide roller (17) is located on one side of the discharge port; the two conveying rollers (16) are symmetrically distributed on both sides of the two spray plates (14); and the tensioning roller (18) is located on one side of the guide roller (17).

8. A spraying device according to claim 6, characterized in that: The recovery component comprises a liquid collecting tank opened on the top of the support frame (1), and a collection box (4) and a reflux pump (5) fixed in the support frame (1); a filter screen (3) is installed in the liquid collecting tank; a feed pipe connected to the liquid collecting tank is connected to the top of the collection box (4); a pipeline is connected between the collection box (4) and the reflux pump (5); and one end of the reflux pump (5) is connected to a reflux pipe (6) connected to a storage tank (7).

Citation Information

Patent Citations

  • Industrial filter cloth spraying device

    CN220329021U