Ash removal device for inductance element processing

Abstract

The utility model discloses a dust removal device for inductance element processing, relates to the technical field of dust removal devices, and aims to solve the problems that when an existing dust removal device is used, a worker places an electronic element in an installation jig, the electronic element is fixed through the installation jig, and the dust removal efficiency is high. The problems that electronic elements need to be placed and fixed one by one in the dust removal operation, locking is released one by one after dust removal is completed, and then the electronic elements are taken out are solved through mutual cooperation of a driving mechanism and a dust removal mechanism to achieve automatic dust removal operation. An ash removal conveying belt fixing frame is fixedly installed above the containing disc conveying belt, an ash removal conveying belt is installed in the ash removal conveying belt fixing frame, a plurality of chain plates are arranged on the outer surface of the ash removal conveying belt, and inductance element storage boxes are fixedly installed on the sides, away from the center of the ash removal conveying belt, of the chain plates; an ash removal structure is arranged in the middle of the upper portion of the ash removal conveying belt fixing frame.

Description

Technical Field

[0001] The utility model relates to the technical field of dust cleaning devices, and specifically relates to a dust cleaning device for the processing of inductive components. Background Technique

[0002] An inductive component is a kind of energy storage component, and the original model of an inductive component is a wire wound into a cylindrical coil. When an electric current passes through the coil, magnetic flux will be generated in the coil and energy will be stored. The parameter that characterizes the ability of an inductive component to generate magnetic flux and store magnetic field is also called inductance, denoted by L, and numerically it is equal to the magnetic linkage generated by unit current. Inductive components refer to inductors and various transformers. A dust cleaning device for the processing of inductive components is a special equipment used to remove generated dust, particles and other impurities during the manufacturing or processing of inductive components. The main purpose of this device is to ensure the cleanliness of inductive components to improve their performance and quality, and at the same time maintain the stability and efficiency of the production line.

[0003] Chinese Patent Publication No. CN217911929U discloses an electronic component dust cleaning device, belonging to the technical field of electronic component processing equipment, including an installation platform, a driving mechanism, a dust cleaning mechanism, a blower and a negative pressure fan. The driving mechanism is arranged on the installation platform, the dust cleaning mechanism is arranged at the output end of the driving mechanism, the blower and the negative pressure fan are both arranged on the installation platform. The dust cleaning mechanism includes a dust suction outer shell and a dust cleaning inner tube. The dust suction outer shell is fixedly arranged on the driving mechanism, and the dust cleaning inner tube is arranged inside the dust suction outer shell. The blower is communicated with the dust cleaning inner tube, and the negative pressure fan is communicated to the dust suction outer shell. In the utility model, a mutually superposed dust suction outer shell and a dust cleaning inner tube are provided. High-speed airflow is generated by the blower and conveyed into the dust cleaning inner tube to blow off the dust on the electronic component, and then the dust blown up by the dust cleaning inner tube is extracted through the dust suction outer shell by the negative pressure fan, so as to prevent the dust from adhering to the electronic component again after being removed.

[0004] The above-mentioned existing technical solution has the following defects: When in use, the staff places the electronic component in the installation fixture, fixes the electronic component through the installation fixture, and then realizes the automated dust cleaning operation through the mutual cooperation of the driving mechanism and the dust cleaning mechanism, resulting in the need to place and fix the electronic components one by one during the dust cleaning operation, and unlocking and taking out one by one after the dust cleaning is completed, resulting in a reduction in the efficiency of the dust cleaning operation. Therefore, we propose a dust cleaning device for the processing of inductive components to facilitate solving the problems raised above. Content of the Utility Model

[0005] The purpose of the present utility model is to provide a dust cleaning device for the processing of inductive components, so as to solve the problem raised in the above-mentioned background technology that when the existing dust cleaning device is used, the staff places the electronic components in the installation fixture, fixes the electronic components through the installation fixture, and then realizes the automated dust cleaning operation through the mutual cooperation of the driving mechanism and the dust cleaning mechanism. As a result, it is necessary to place and fix the electronic components one by one during the dust cleaning operation, and then unlock and remove them one by one after the dust cleaning is completed, resulting in a reduction in the efficiency of the dust cleaning operation.

[0006] To achieve the above purpose, the present utility model provides the following technical solution: A dust cleaning device for the processing of inductive components, including a receiving tray conveyor belt and inductive components. Above the receiving tray conveyor belt, a dust cleaning conveyor belt fixing frame is fixedly installed. Inside the dust cleaning conveyor belt fixing frame, a dust cleaning conveyor belt is installed. On the outer surface of the dust cleaning conveyor belt, a plurality of chain plates are provided. On one side of the chain plate away from the center of the dust cleaning conveyor belt, an inductive component storage box is fixedly installed. At the middle position above the dust cleaning conveyor belt fixing frame, a dust cleaning structure is provided.

[0007] Preferably, a receiving tray is placed above the receiving tray conveyor belt, and the inductive components are adapted to the inside of the receiving tray.

[0008] Preferably, the dust cleaning structure includes a dust cleaning structure housing, an air suction and filtration box, a fan, an air delivery pipe, and an ion wind rod. On the outer surface of the dust cleaning structure, a dust cleaning structure housing is provided. On one side inside the dust cleaning structure housing, an air suction and filtration box is installed. Above the air suction and filtration box, a fan is hermetically connected. On the other side inside the dust cleaning structure housing, an ion wind rod is fixedly installed.

[0009] Preferably, between the air outlet end of the fan and the air inlet end of the ion wind rod, they are hermetically connected through an air delivery pipe. The lower end of the ion wind rod is inclined towards the end close to the air suction and filtration box. The lower end of the dust cleaning structure housing is fixedly connected to the dust cleaning conveyor belt fixing frame. The air suction and filtration box and the ion wind rod are located above the chain plate.

[0010] Preferably, the inductive component storage box includes an inductive component storage box housing, a support plate, an inductive component accommodation frame, a driving groove, a driving plate, a driving motor, a baffle, an electric telescopic cylinder, and a ball. On the outer surface of the inductive component storage box, an inductive component storage box housing is provided. At the middle position inside the inductive component storage box housing, a support plate is provided. Below the support plate, an inductive component accommodation frame is fixedly installed. At the middle position of the inductive component accommodation frame, a driving groove is provided.

[0011] Preferably, a driving plate is movably arranged inside the driving groove, a driving motor is installed at the lower end inside the housing of the inductor element storage box, the driving motor is located below the driving plate, and the output end of the driving motor is in transmission connection with the driving plate. A plurality of balls are annularly arranged on the inner side of the upper end of the inductor element accommodating frame, and the balls are in rolling connection with the inductor element accommodating frame. An inductor element is arranged inside the inductor element accommodating frame, and the lower end of the inductor element is in fit with the balls.

[0012] Preferably, baffles are symmetrically installed at the upper end inside the housing of the inductor element storage box. The baffles are rotatably connected to the inner wall of the inductor element storage box through a rotating shaft. An electric telescopic cylinder is arranged between the baffle and the inner wall of the inductor element storage box. One end of the electric telescopic cylinder is rotatably connected to the inner wall of the inductor element storage box through a rotating shaft, and one end of the electric telescopic cylinder is rotatably connected to one side of the lower end of the baffle through a rotating shaft.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. When the present utility model is in use, start the receiving tray conveyor belt and the dust cleaning conveyor belt. The receiving tray conveyor belt and the dust cleaning conveyor belt have the same rotation speed. Place the inductor element to be dust cleaned inside the inductor element accommodating frame of the inductor element storage box. The inductor element storage box moves towards the dust cleaning structure along with the rotation of the dust cleaning conveyor belt. When it moves below the dust cleaning structure, the dust cleaning operation is carried out. After the dust cleaning operation is completed, the inductor element moves away from the dust cleaning structure along with the inductor element storage box. At the same time, extend the electric telescopic cylinder to make the baffle rotate along with the rotating shaft connecting it to the inner wall of the inductor element storage box housing, so that the baffle rotates to the horizontal state. Place a receiving tray above the receiving tray conveyor belt. The inductor element groove of the receiving tray corresponds to the position of the inductor element storage box. When the inductor element storage box moves to the lower side of the dust cleaning conveyor belt, contract the electric telescopic cylinder to make the baffle rotate along with the rotating shaft connecting it to the inner wall of the inductor element storage box housing, so that the baffle rotates to the vertical state, so that the inductor element in the inductor element accommodating frame drops into the inductor element groove of the receiving tray due to gravity. The receiving tray moves to the other side of the receiving tray conveyor belt driven by the receiving tray conveyor belt, and the receiving tray can be taken out, thus not affecting the dust cleaning operation due to the time of loading and unloading, effectively improving the efficiency of the dust cleaning operation, and solving the problem that when the existing dust cleaning device is in use, the staff places the electronic components in the installation jig, fixes the electronic components through the installation jig, and then realizes the automatic dust cleaning operation through the mutual cooperation of the driving mechanism and the dust cleaning mechanism, resulting in the need to place and fix the electronic components one by one during the dust cleaning operation, and unlocking and taking out one by one after the dust cleaning is completed, resulting in the reduction of the dust cleaning operation efficiency.

[0015] 2. In this utility model, the driving motor drives the driving plate to rotate. A rubber pad is arranged on the upper surface of the driving plate. Due to the frictional force, the rubber pad drives the inductive element to rotate in the inductive element accommodating frame under the rolling of the ball bearings. Meanwhile, the blower that is turned on generates air negative pressure, allowing air to be inhaled from the air intake filtering box, sucking in and filtering the impurities on the surface of the inductive element. The air enters the ion wind rod through the transmission of the air delivery pipe. The ion wind rod contains a high-voltage power supply and electrodes inside. When the power supply is energized, a high-intensity electric field will be formed near the electrodes. Under the action of this electric field, the air molecules near the electrodes will be ionized to form positive ions and negative ions. These positive ions and negative ions will be blown out of the ion wind rod along with the air flow, forming an air flow with electric charges. When the surface of the inductive element is positively charged, the negative ions in the air flow will neutralize the positive charges; when the surface of the inductive element is negatively charged, the positive ions in the air flow will neutralize the negative charges, effectively eliminating the static electricity on the surface of the inductive element, thereby realizing the dust cleaning operation for the dust adsorbed by static electricity. The dust after removing the static electricity enters the air intake filtering box along with the air flow, completing the simultaneous operations of dust cleaning and dust suction, thus improving the dust cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of this utility model;

[0017] Figure 2 is a schematic structural diagram of the dust cleaning structure in this utility model;

[0018] Figure 3 is a schematic structural diagram of a working state of the inductive element storage box in this utility model;

[0019] Figure 4 is a schematic structural diagram of another working state of the inductive element storage box in this utility model;

[0020] Figure 5 is a top view of a working state of the inductive element storage box in this utility model.

[0021] In the figure: 1, receiving tray conveyor belt; 2, dust cleaning conveyor belt fixing frame; 3, dust cleaning conveyor belt; 4, chain plate; 5, inductive element storage box; 6, dust cleaning structure; 7, receiving tray; 8, dust cleaning structure housing; 9, air intake filtering box; 10, blower; 11, air delivery pipe; 12, ion wind rod; 13, inductive element storage box housing; 14, support plate; 15, inductive element accommodating frame; 16, driving groove; 17, driving plate; 18, driving motor; 19, inductive element; 20, baffle; 21, electric telescopic cylinder; 22, ball bearing. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0023] Please refer to Figures 1-5 , an embodiment provided by the present invention: a dust cleaning device for the processing of inductive components, including a receiving tray conveyor belt 1 and an inductive component 19. Above the receiving tray conveyor belt 1, a dust cleaning conveyor belt fixing frame 2 is fixedly installed. Inside the dust cleaning conveyor belt fixing frame 2, a dust cleaning conveyor belt 3 is installed. On the outer surface of the dust cleaning conveyor belt 3, a plurality of chain plates 4 are provided. On one side of the chain plate 4 away from the center of the dust cleaning conveyor belt 3, an inductive component storage box 5 is fixedly installed. At the middle position above the dust cleaning conveyor belt fixing frame 2, a dust cleaning structure 6 is provided.

[0024] During use, start the receiving tray conveyor belt 1 and the dust cleaning conveyor belt 3. The receiving tray conveyor belt 1 and the dust cleaning conveyor belt 3 have the same rotation speed. Place the inductive component 19 to be dust cleaned inside the inductive component receiving frame 15 of the inductive component storage box 5. The inductive component storage box 5 moves towards the dust cleaning structure 6 as the dust cleaning conveyor belt 3 rotates. When it moves below the dust cleaning structure 6, dust cleaning operations are performed. After the dust cleaning operations are completed, the inductive component 19 moves away from the dust cleaning structure 6 along with the inductive component storage box 5. At the same time, extend the electric telescopic cylinder 21, and let the baffle 20 be rotatably connected to the inner wall of the inductive component storage box housing 13 through a rotating shaft, so that the baffle 20 rotates to a horizontal state. Place a receiving tray 7 above the receiving tray conveyor belt 1. The inductive component groove of the receiving tray 7 corresponds to the position of the inductive component storage box 5. When the inductive component storage box 5 moves to the lower side of the dust cleaning conveyor belt 3, contract the electric telescopic cylinder 21 to make the baffle 20 be rotatably connected to the inner wall of the inductive component storage box housing 13 through a rotating shaft, so that the baffle 20 rotates to a vertical state. Thus, the inductive component 19 in the inductive component receiving frame 15 falls into the inductive component groove of the receiving tray 7 due to gravity. The receiving tray 7 moves to the other side of the receiving tray conveyor belt 1 driven by the receiving tray conveyor belt 1, and the receiving tray 7 can be taken out.

[0025] Please refer to Figure 1 , a receiving tray 7 is placed above the receiving tray conveyor belt 1, and the inductive component 19 is adapted to the inside of the receiving tray 7.

[0026] Please refer to Figure 2 , the dust cleaning structure 6 includes a dust cleaning structure housing 8, a suction filtration box 9, a fan 10, an air delivery pipe 11, and an ion wind rod 12. On the outer surface of the dust cleaning structure 6, a dust cleaning structure housing 8 is provided. On one side inside the dust cleaning structure housing 8, a suction filtration box 9 is installed. Above the suction filtration box 9, a fan 10 is sealingly connected. On the other side inside the dust cleaning structure housing 8, an ion wind rod 12 is fixedly installed.

[0027] Please refer to Figure 2 , the air outlet end of the fan 10 is hermetically connected to the air inlet end of the ion wind rod 12 through the air delivery pipe 11. The lower end of the ion wind rod 12 is inclined towards the end close to the suction filter box 9. The lower end of the dust cleaning structure housing 8 is fixedly connected to the dust cleaning conveyor belt fixing frame 2. The suction filter box 9 and the ion wind rod 12 are located above the chain plate 4.

[0028] Please refer to Figures 3-5 , the inductor element storage box 5 includes an inductor element storage box housing 13, a support plate 14, an inductor element accommodation frame 15, a drive groove 16, a drive plate 17, a drive motor 18, a baffle 20, an electric telescopic cylinder 21 and a ball 22. The outer surface of the inductor element storage box 5 is provided with the inductor element storage box housing 13. A support plate 14 is provided at the middle position inside the inductor element storage box housing 13. An inductor element accommodation frame 15 is fixedly installed below the support plate 14. A drive groove 16 is opened at the middle position of the inductor element accommodation frame 15.

[0029] Please refer to Figures 3-4 , a drive plate 17 is movably arranged inside the drive groove 16. A drive motor 18 is installed at the lower end inside the inductor element storage box housing 13. The drive motor 18 is located below the drive plate 17, and the output end of the drive motor 18 is in transmission connection with the drive plate 17. A plurality of balls 22 are annularly arranged inside the upper end of the inductor element accommodation frame 15, and the balls 22 are in rolling connection with the inductor element accommodation frame 15. An inductor element 19 is arranged inside the inductor element accommodation frame 15, and the lower end of the inductor element 19 is in contact with the balls 22.

[0030] Please refer to Figures 3-4 , baffles 20 are symmetrically installed at the upper end inside the inductor element storage box housing 13. The baffles 20 are rotatably connected to the inner wall of the inductor element storage box housing 13 through a rotating shaft. An electric telescopic cylinder 21 is arranged between the baffle 20 and the inner wall of the inductor element storage box housing 13. One end of the electric telescopic cylinder 21 is rotatably connected to the inner wall of the inductor element storage box housing 13 through a rotating shaft, and one end of the electric telescopic cylinder 21 is rotatably connected to one side of the lower end of the baffle 20 through a rotating shaft.

[0031] Working principle: When in use, start the receiving tray conveyor belt 1 and the dust cleaning conveyor belt 3. The receiving tray conveyor belt 1 and the dust cleaning conveyor belt 3 rotate at the same speed. Place the inductance element 19 that needs to be dust-cleaned inside the inductance element receiving frame 15 of the inductance element storage box 5. The inductance element storage box 5 moves towards the dust cleaning structure 6 as the dust cleaning conveyor belt 3 rotates. When it moves below the dust cleaning structure 6, start the drive motor 18. The drive motor 18 drives the drive plate 17 to rotate. There is a rubber pad on the upper surface of the drive plate 17. The rubber pad drives the inductance element 19 to rotate within the inductance element receiving frame 15 under the rolling of the balls 22 due to friction. At the same time, turn on the blower 10 to generate air negative pressure, allowing air to be inhaled from the air intake filter box 9, sucking in and filtering the impurities on the surface of the inductance element 19. The air enters the ion wind bar 12 through the transmission of the air pipe 11. The ion wind bar contains a high-voltage power supply and electrodes. When the power supply is energized, a high-intensity electric field will be formed near the electrodes. Under the action of this electric field, air molecules near the electrodes will be ionized to form positive ions and negative ions. These positive ions and negative ions will be blown out of the ion wind bar along with the air flow, forming a charged air flow. When the surface of the inductance element 19 is positively charged, the negative ions in the air flow will neutralize the positive charge; when the surface of the inductance element 19 is negatively charged, the positive ions in the air flow will neutralize the negative charge, effectively eliminating the static electricity on the surface of the inductance element 19, thereby realizing the dust cleaning operation for the dust adsorbed by static electricity. The dust after removing static electricity enters the air intake filter box 9 along with the air flow. After the dust cleaning operation, the inductance element 19 moves with the inductance element storage box 5 to the side away from the dust cleaning structure 6. At the same time, extend the electric telescopic cylinder 21, allowing the baffle 20 to be rotationally connected with the inner wall of the inductance element storage box housing 13 through a rotating shaft, and rotate the baffle 20 to the horizontal state. Place the receiving tray 7 above the receiving tray conveyor belt 1. The inductance element slot of the receiving tray 7 corresponds to the position of the inductance element storage box 5. When the inductance element storage box 5 moves to the lower side of the dust cleaning conveyor belt 3, contract the electric telescopic cylinder 21 to allow the baffle 20 to be rotationally connected with the inner wall of the inductance element storage box housing 13 through a rotating shaft, and rotate the baffle 20 to the vertical state, so that the inductance element 19 in the inductance element receiving frame 15 drops into the inductance element slot of the receiving tray 7 due to gravity. The receiving tray 7 moves to the other side of the receiving tray conveyor belt 1 driven by the receiving tray conveyor belt 1, and the receiving tray 7 can be taken out.

[0032] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. A dust removal device for processing inductance components, comprising a receiving tray conveyor belt (1) and an inductance component (19), characterized in that: A cleaning conveyor belt fixing frame (2) is fixedly installed above the receiving tray conveyor belt (1), a cleaning conveyor belt (3) is installed inside the cleaning conveyor belt fixing frame (2), a plurality of chain plates (4) are arranged on the outer surface of the cleaning conveyor belt (3), an inductor element storage box (5) is fixedly installed on the side of the chain plate (4) away from the center of the cleaning conveyor belt (3), and a cleaning structure (6) is provided at the middle position above the cleaning conveyor belt fixing frame (2).

2. The dust cleaning device for inductor component processing according to claim 1 is characterized in that: A receiving tray (7) is placed above the receiving tray conveyor belt (1), and the inductor element (19) is adapted to the interior of the receiving tray (7).

3. The dust cleaning device for inductor component processing according to claim 1 is characterized in that: The cleaning structure (6) comprises a cleaning structure shell (8), an air intake filter box (9), a fan (10), an air supply pipe (11) and an ion wind rod (12); the outer surface of the cleaning structure (6) is provided with a cleaning structure shell (8); an air intake filter box (9) is installed on one side of the cleaning structure shell (8); the upper part of the air intake filter box (9) is sealed with a fan (10); and the other side of the cleaning structure shell (8) is fixedly installed with an ion wind rod (12).

4. The dust cleaning device for inductor component processing according to claim 3 is characterized in that: The air outlet end of the fan (10) and the air inlet end of the ion wind rod (12) are sealedly connected via an air supply pipe (11); the lower end of the ion wind rod (12) is inclined toward an end close to the air intake filter box (9); the lower end of the cleaning structure shell (8) is fixedly connected to the cleaning conveyor belt fixing frame (2); and the air intake filter box (9) and the ion wind rod (12) are located above the chain plate (4).

5. The dust cleaning device for inductor component processing according to claim 1 is characterized in that: The inductor element storage box (5) comprises an inductor element storage box shell (13), a support plate (14), an inductor element accommodating frame (15), a driving slot (16), a driving plate (17), a driving motor (18), a baffle (20), an electric telescopic cylinder (21) and a ball (22); the outer surface of the inductor element storage box (5) is provided with the inductor element storage box shell (13); a support plate (14) is provided at a middle position inside the inductor element storage box shell (13); an inductor element accommodating frame (15) is fixedly installed below the support plate (14); and a driving slot (16) is provided at a middle position of the inductor element accommodating frame (15).

6. The dust cleaning device for inductor component processing according to claim 5, characterized in that: A driving plate (17) is movably arranged inside the driving groove (16); a driving motor (18) is installed at the lower end of the inductance element storage box housing (13); the driving motor (18) is located below the driving plate (17); and the output end of the driving motor (18) is drivingly connected to the driving plate (17); a plurality of balls (22) are annularly arranged inside the upper end of the inductance element accommodating frame (15); and the balls (22) are rollingly connected to the inductance element accommodating frame (15); an inductance element (19) is arranged inside the inductance element accommodating frame (15); and the lower end of the inductance element (19) is in contact with the balls (22).

7. The dust cleaning device for inductor component processing according to claim 6, characterized in that: A baffle (20) is symmetrically mounted on the upper end of the inductor element storage box housing (13); the baffle (20) is rotatably connected to the inner wall of the inductor element storage box housing (13) via a rotating shaft; an electric telescopic cylinder (21) is disposed between the baffle (20) and the inner wall of the inductor element storage box housing (13); one end of the electric telescopic cylinder (21) is rotatably connected to the inner wall of the inductor element storage box housing (13) via a rotating shaft, and one end of the electric telescopic cylinder (21) is rotatably connected to one side of the lower end of the baffle (20) via a rotating shaft.

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