Molten aluminum ingot casting pouring flow adjusting device

By designing a liquid aluminum casting flow adjustment device including casting groove, cross rod, adjustment plate, drive rod, sprocket and chain, the safety hazards of the existing devices being affected by high temperature during the adjustment process are solved, and convenient flow adjustment and safety control are achieved during the liquid aluminum casting process.

CN222970942UActive Publication Date: 2025-06-13安徽新太合金有限公司
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Patent Information

Application Number
CN202422140007.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-13
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing liquid aluminum casting flow adjustment device is susceptible to high temperatures of liquid aluminum during the adjustment process, which poses safety risks and cannot perform flow adjustment during the liquid aluminum casting process.

Method used

A liquid aluminum casting ingot casting flow adjustment device is designed, including a casting groove, cross bar, adjustment plate, drive rod, sprocket and chain, as well as insert rod and slot. Through the cooperation of these components, convenient adjustment and flow control of the adjustment plate are achieved, avoiding the influence of high temperature.

Benefits of technology

It realizes convenient flow adjustment during the liquid aluminum casting process, improves the safety and efficiency of adjustment, and avoids dangers caused by the influence of high temperature.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a molten aluminum ingot casting flow adjusting device, which relates to the technical field of molten aluminum ingot casting, and comprises a casting groove, a cross rod is rotatably arranged at the lower end in the casting groove in a penetrating manner, an adjusting plate is fixedly sleeved on the rod wall of the cross rod, the adjusting plate is positioned in the casting groove, and a driving rod is rotatably arranged on the outer wall of the casting groove. The interior of the driving rod is hollow, chain wheels fixedly sleeve the rod wall of the driving rod and the rod wall of the transverse rod, chains sleeve the outer sides of the two chain wheels in a transmission mode, two symmetrically-formed sliding holes are formed in the side portion of the driving rod, inserting rods are arranged in the two sliding holes, a plurality of inserting grooves are formed in the outer wall of the pouring groove, and the inserting rods are matched with the inserting grooves in an inserted mode. And a pressing moving mechanism is arranged between the two inserting rods. According to the pouring groove, the transverse rod, the adjusting plate, the driving rod, the chain wheel, the chain, the inserting rod and the inserting grooves, the adjusting plate can be conveniently adjusted in the pouring process of molten aluminum in the pouring groove through inserting connection of the inserting rod and the different inserting grooves, and convenience of flow adjustment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum liquid ingot casting, in particular to a flow rate regulating device for aluminum liquid ingot casting. Background Art

[0002] The casting of aluminum liquid ingots is an important link in the production process of aluminum ingots, which involves injecting molten aluminum liquid into a mold and solidifying it into an aluminum ingot through cooling.

[0003] The patent document with the publication number CN214417608U discloses an aluminum liquid flow trough for casting aluminum-type parts. A heat preservation cover plate is provided on the trough body and is covered during the flow of aluminum liquid, which can keep the aluminum liquid warm and avoid excessive heat dissipation into the air. The detachable filtering device can filter the aluminum liquid before pouring, and the detachable temperature measuring device can monitor the temperature of the aluminum liquid before pouring to provide a reference for pouring. The flow rate regulating device can control the flow rate of the aluminum liquid entering the casting machine, and the overall casting process can be better controlled. When pouring aluminum liquid, the position of the regulating plate for flow control is close to the outlet end of the aluminum liquid, and it is prone to be affected by the high temperature of the aluminum liquid during adjustment, resulting in certain risks and unable to adjust the flow rate during the aluminum liquid pouring process. Summary of the Utility Model

[0004] In view of the problems existing in the existing aluminum liquid ingot casting flow rate regulating device, the present utility model is proposed.

[0005] Therefore, the purpose of the present utility model is to provide an aluminum liquid ingot casting flow rate regulating device, which solves the problems that during the aluminum liquid pouring process in the prior art, the flow rate adjustment process is prone to be affected by the high temperature of the aluminum liquid, resulting in certain risks, and at the same time, the flow rate cannot be adjusted during the aluminum liquid pouring process.

[0006] In order to achieve the above purpose, the present utility model provides the following technical solutions:

[0007] An aluminum liquid ingot casting flow rate regulating device, including a pouring trough, characterized in that a cross bar is rotatably inserted through the lower end inside the pouring trough, a regulating plate is fixedly sleeved on the rod wall of the cross bar, the regulating plate is located inside the pouring trough, a driving rod is rotatably provided on the outer wall of the pouring trough, the inside of the driving rod is hollow, sprockets are fixedly sleeved on the rod walls of the driving rod and the cross bar, and a chain is sleeved on the outside of the two sprockets;

[0008] Two symmetrically arranged sliding holes are opened on the side of the driving rod, insertion rods are opened in the two sliding holes, a plurality of insertion slots are opened on the outer wall of the pouring trough, and the insertion rods are in plug-in fit with the insertion slots;

[0009] A pressing and moving mechanism is provided between the two insertion rods.

[0010] Preferably, the pressing and moving mechanism includes two symmetrically arranged cross plates, both of which are located inside the driving rod and fixedly connected to the two inserting rods;

[0011] Two symmetrically arranged pressing holes are formed in the rod wall of the driving rod. A support rod is fixedly arranged on the inner wall of the pressing hole. A pressing rod is rotatably sleeved on the rod wall of the support rod, and the pressing rod is arranged in cooperation with the cross plate.

[0012] Preferably, the pressing rod is an L-shaped pressing rod, and guiding inclined surfaces for contacting the pressing rod are formed on the sides of the two cross plates away from each other.

[0013] Preferably, a torsion spring is sleeved on the rod wall of the support rod, and two ends of the torsion spring are respectively fixedly connected to the pressing rod and the support rod.

[0014] Furthermore, sliding rods are fixedly inserted through the ends of the two inserting rods close to each other. Two sliding grooves for the sliding rods to pass through are formed on both sides of the inner wall of the driving rod. Springs are fixedly arranged between the sliding rods and the inner walls of the sliding grooves.

[0015] Preferably, the longitudinal section of the sliding rod is rectangular.

[0016] Preferably, two symmetrically arranged through holes are formed inside the upper sprocket, and the inserting rod is located inside the through hole.

[0017] Preferably, the multiple slots are symmetrically arranged in a circular pattern along the central axis of the driving rod.

[0018] Preferably, the inserting rod is L-shaped.

[0019] Preferably, a U-shaped frame is sleeved outside the pouring groove. Fixed rods are rotatably arranged at the lower ends of both sides of the U-shaped frame, and the fixed rods are fixedly connected to the pouring groove.

[0020] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:

[0021] 1. By providing the pouring groove, the cross bar, the adjusting plate, the driving rod, the sprocket, the chain, the inserting rod and the slot, the adjusting plate can be conveniently adjusted during the pouring of the molten aluminum in the pouring groove by inserting the inserting rod into different slots, improving the convenience of flow regulation.

[0022] 2. By providing the inserting rod, the slot, the pressing and moving mechanism, the torsion spring, the sliding rod, the sliding groove and the spring, the insertion and separation of the inserting rod and the slot can be carried out at one end far away from the pouring groove, and it is possible to avoid approaching the pouring groove as much as possible, improving the safety during the pouring process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic structural diagram of the present utility model;

[0024] Figure 2 Schematic diagram of the internal structure of the drive rod of the present utility model;

[0025] Figure 3 of the present utility model Figure 1 Enlarged schematic diagram of part A;

[0026] Figure 4 of the present utility model Figure 2 Enlarged schematic diagram of part B;

[0027] Figure 5 of the present utility model Figure 2 Enlarged schematic diagram of part C;

[0028] Figure 6 Stereoscopic structure schematic diagram of the pouring groove of the present utility model.

[0029] Description of reference numerals:

[0030] 1, pouring groove; 2, cross bar; 3, adjusting plate; 4, drive rod; 5, sprocket; 6, chain; 7, insertion rod; 8, insertion slot; 9, horizontal plate; 10, support rod; 11, pressing rod; 12, torsion spring; 13, torsion spring; 14, spring; 15, U-shaped frame; 16, fixed rod. Specific implementation mode

[0031] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0032] The embodiment of the present utility model discloses an aluminum liquid ingot pouring flow rate adjusting device.

[0033] Embodiment 1

[0034] The present utility model provides an aluminum liquid ingot pouring flow rate adjusting device as shown in Figures 1-6 which includes a pouring groove 1. A cross bar 2 is rotatably inserted through the lower end inside the pouring groove 1. An adjusting plate 3 is fixedly sleeved on the rod wall of the cross bar 2. The adjusting plate 3 is located inside the pouring groove 1. A drive rod 4 is rotatably provided on the outer wall of the pouring groove 1. The inside of the drive rod 4 is hollow. Sprockets 5 are fixedly sleeved on the rod walls of the drive rod 4 and the cross bar 2. A chain 6 is sleeved on the outside of the two sprockets 5 in a driving manner;

[0035] Two symmetrically arranged sliding holes are opened on the side of the drive rod 4. Insertion rods 7 are opened in both of the two sliding holes. The insertion rods 7 are L-shaped. A plurality of insertion slots 8 are opened on the outer wall of the pouring groove 1. The plurality of insertion slots 8 are symmetrically arranged in a surrounding manner along the central axis of the drive rod 4. The insertion rods 7 are inserted and matched with the insertion slots 8. Two symmetrically arranged through holes are opened inside the upper sprocket 5. The insertion rods 7 are located inside the through holes.

[0036] When pouring molten aluminum, the pouring trough 1 can be tilted so that the molten aluminum can fall stably. During the falling process of the molten aluminum, the driving rod 4 can be rotated beside the pouring trough 1 far away. At this time, under the transmission of the two sprockets 5 and the chain 6, the cross bar 2 rotates. At this time, the cross bar 2 can drive the adjusting plate 3 to rotate. At this time, the space between the bottom of the adjusting plate 3 and the inner wall of the pouring trough 1 is adjusted, and the pouring flow rate of the molten aluminum can be adjusted. After the position of the adjusting plate 3 is determined, the position of the driving rod 4 and the cross bar 2 can be fixed by inserting the insertion rod 7 into the insertion slot 8, so as to complete the flow control adjustment.

[0037] Embodiment 2

[0038] On the basis of Embodiment 1, in order to be able to control the insertion rod 7 so that the insertion rod 7 can be stably inserted and matched with the insertion slot 8, as Figures 2-5 shown, a pressing and moving mechanism is arranged between the two insertion rods 7. The pressing and moving mechanism includes two symmetrically arranged cross plates 9. Both cross plates 9 are located in the driving rod 4 and are fixedly connected with the two insertion rods 7;

[0039] Two symmetrically arranged pressing holes are opened on the rod wall of the driving rod 4. A support rod 10 is fixedly arranged on the inner wall of the pressing hole. A pressing rod 11 is rotatably sleeved on the rod wall of the support rod 10. A torsion spring 12 is sleeved on the rod wall of the support rod 10. Two ends of the torsion spring 12 are respectively fixedly connected with the pressing rod 11 and the support rod 10. The pressing rod 11 is arranged in cooperation with the cross plate 9. The pressing rod 11 is an L-shaped pressing rod. Guide inclined surfaces for contacting the pressing rod 11 are opened on one side of the two cross plates 9 away from each other.

[0040] Before rotating the driving rod 4, the driving rod 4 can be held by hand, and the pressing rod 11 can be pressed, so that the pressing rod 11 rotates around the support rod 10 and twists the torsion spring 12. At this time, the end of the pressing rod 11 pushes the guide inclined surface of the cross plate 9. At this time, the two cross plates 9 move horizontally and drive the insertion rod 7 to move horizontally, so that the insertion rod 7 slides in the sliding hole and moves away from the insertion slot 8. At this time, the driving rod 4 can drive the sprocket 5 to rotate, and cooperate with the chain 6 to rotate and adjust the positions of the cross bar 2 and the adjusting plate 3. After the position of the adjusting plate 3 is adjusted, the pressing rod 11 is released, and the insertion rod 7 moves back and is inserted into the insertion slot 8 again through the torsion recovery of the torsion spring 12. At this time, the position of the driving rod 4 can be fixed to ensure the stable progress of the molten aluminum pouring work.

[0041] Embodiment 3

[0042] On the basis of Embodiment 2, in order to enable the insertion rod 7 to move stably horizontally, as Figure 4 shown, sliding rods 13 are fixedly penetrated through one end of the two insertion rods 7 close to each other. The longitudinal section of the sliding rod 13 is rectangular. Sliding grooves for the sliding rods 13 to penetrate through are opened on both sides of the inner wall of the driving rod 4. Springs 14 are fixedly arranged between the sliding rods 13 and the inner walls of the sliding grooves.

[0043] When the cross plate 9 is pushed, through the sliding fit of the sliding rod 13 and the sliding groove, the plug rod 7 can move away from the slot, and at the same time the spring 14 is compressed. After the driving rod 4 rotates, the plug rod 7 can return to its original position by the elastic recovery of the spring 14.

[0044] Example 4

[0045] On the basis of Example 1, in order to enable the pouring groove 1 to rotate stably for pouring molten aluminum, as Figure 1 and Figure 6 shown, a U-shaped frame 15 is sleeved outside the pouring groove 1, and fixed rods 16 are rotatably arranged at the lower ends of both sides of the U-shaped frame 15, and the fixed rods 16 are fixedly connected to the pouring groove 1.

[0046] Before pouring the molten aluminum, the U-shaped frame 15 is fixed at a high place. At this time, the rotation cooperation between the fixed rod 16 and the U-shaped frame 15 can enable the pouring groove 1 to rotate stably and carry out rapid pouring of the molten aluminum.

Claims

1. A device for regulating the pouring flow of aluminum liquid ingots, comprising a pouring trough (1), characterized in that: A cross bar (2) is rotatably provided at the lower end of the interior of the casting trough (1); an adjusting plate (3) is fixedly sleeved on the rod wall of the cross bar (2); the adjusting plate (3) is located inside the casting trough (1); a driving rod (4) is rotatably provided on the outer wall of the casting trough (1); the interior of the driving rod (4) is hollow; sprockets (5) are fixedly sleeved on the rod walls of the driving rod (4) and the cross bar (2); and chains (6) are provided on the outer transmission sleeves of the two sprockets (5); The side of the driving rod (4) is provided with two symmetrically arranged sliding holes, each of the two sliding holes is provided with an insert rod (7), the outer wall of the casting trough (1) is provided with a plurality of slots (8), and the insert rods (7) are plugged and matched with the slots (8); A pressing and moving mechanism is provided between the two insertion rods (7).

2. The aluminum liquid ingot pouring flow rate regulating device according to claim 1, characterized in that: The pressing and moving mechanism comprises two symmetrically arranged transverse plates (9), the two transverse plates (9) are both located inside the driving rod (4) and are fixedly connected to the two insertion rods (7); The rod wall of the driving rod (4) is provided with two symmetrically arranged pressing holes, the inner wall of the pressing hole is fixedly provided with a support rod (10), the rod wall of the support rod (10) is rotatably sleeved with a pressing rod (11), and the pressing rod (11) is arranged in cooperation with the horizontal plate (9).

3. The aluminum liquid ingot pouring flow rate regulating device according to claim 2, characterized in that: The pressure rod (11) is an L-shaped pressure rod, and the two transverse plates (9) are provided with guiding inclined surfaces on the sides away from each other for contact with the pressure rod (11).

4. The aluminum liquid ingot pouring flow rate regulating device according to claim 2, characterized in that: A torsion spring (12) is sleeved on the rod wall of the support rod (10), and two ends of the torsion spring (12) are respectively fixedly connected to the pressure rod (11) and the support rod (10).

5. The aluminum liquid ingot pouring flow rate regulating device according to claim 1, characterized in that: A sliding rod (13) is fixedly provided at one end of the two insertion rods (7) that are close to each other, and sliding grooves for matching the sliding rod (13) are provided on both sides of the inner wall of the driving rod (4), and a spring (14) is fixedly provided between the sliding rod (13) and the inner wall of the sliding groove.

6. The aluminum liquid ingot pouring flow rate regulating device according to claim 5, characterized in that: The longitudinal section of the slide bar (13) is rectangular.

7. The aluminum liquid ingot pouring flow rate regulating device according to claim 1, characterized in that: Two symmetrically arranged through holes are provided inside the upper sprocket wheel (5), and the insertion rod (7) is located in the through holes.

8. The aluminum liquid ingot pouring flow rate regulating device according to claim 1, characterized in that: The plurality of slots (8) are arranged symmetrically around the central axis of the driving rod (4).

9. The aluminum liquid ingot pouring flow rate regulating device according to claim 1, characterized in that: The inserting rod (7) is arranged in an L shape.

10. The aluminum liquid ingot pouring flow rate regulating device according to claim 1, characterized in that: A U-shaped frame (15) is sleeved on the outer side of the casting trough (1), and fixing rods (16) are rotatably provided at the lower ends of both sides of the U-shaped frame (15), and the fixing rods (16) are fixedly connected to the casting trough (1).

Citation Information

Patent Citations

  • Molten aluminum launder for casting aluminum parts

    CN214417608U