Three-phase electric meter pressing die jig
By designing a three-phase meter press mold fixture including a support table, a lower pressure plate, an upper pressure plate, a support piece, a drive piece, a box body and a control module, the problems of inconvenience in operation of traditional press molds and difficulty in controlling press force are solved, precise control of press force is achieved, and product quality and operation convenience are improved.
Patent Information
- Application Number
- CN202421933288.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The traditional three-phase meter press mold operation has problems such as large demand for strength, inconvenient operation and difficult to control clamping force. The automation equipment is complex and cannot accurately control the pressing force, resulting in the pressing or too looseness, affecting product quality.
A three-phase electric meter press mold fixture is designed, including a support table, a lower pressure plate, an upper pressure plate, a support piece, a drive piece, a box body and a control module. The control module is electrically connected to the drive piece, which drives the upper pressure plate to move to the down pressure plate, and cooperates with the grooves on the upper pressure plate to achieve precise control of the pressing force.
The overall structure is simple and precisely controlled by pressing force, ensuring the accuracy and consistency of pressing, improving product quality, and improving operation flexibility and convenience.
Smart Images
Figure CN222971434U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of three-phase electric meter assembly, and particularly to a three-phase electric meter pressing die fixture. Background Art
[0002] In the power industry, three-phase electric meters are commonly used power measurement devices. During the production process, in order to enhance the structural strength and stability, it is necessary to perform a pressing die (pressing) operation on the outer casing of the electric meter. Traditional pressing die operations mainly rely on manual pressing or using clamps for clamping, but these operations have problems such as high strength requirements, inconvenient operation, and difficulty in controlling the clamping force.
[0003] Currently, although some factories have begun to try using automated equipment for film pressing, there are still problems such as complex equipment and inability to accurately control the pressing force, resulting in over-tight or over-loose pressing, which affects product quality. Utility Model Content
[0004] In order to solve or partially solve the problems existing in the above related technologies, this application provides a three-phase electric meter pressing die fixture with a simple overall structure and capable of accurately controlling the pressing force, improving product quality.
[0005] In the first aspect, the embodiments of this application provide a three-phase electric meter pressing die fixture, adopting the following technical solutions:
[0006] A three-phase electric meter pressing die fixture includes: a support table; a lower pressing plate disposed on the support table; an upper pressing plate located above the support table and disposed opposite to the lower pressing plate, and a groove for clamping the electric meter is provided on a side surface of the upper pressing plate opposite to the lower pressing plate; a support member, one end of which is fixed to the support table; a driving member, one end of which is connected to the upper pressing plate, and the other end of the support member fixes the driving member; a box body disposed on one side of the support member and close to the driving member; a control module electrically connected to the driving member and located in the box body for controlling the driving member to drive the upper pressing plate to move relative to the lower pressing plate.
[0007] By adopting the above technical solutions, the control module is electrically connected to the driving member to control the driving member to drive the upper pressing plate to move towards the lower pressing plate, and in cooperation with the groove provided on the upper pressing plate, the upper pressing plate clamps and presses the outer casing of the electric meter. Its overall structure is simple, and during the pressing process, under the control of the control module, the pressing force of the upper pressing plate on the outer casing of the electric meter can be accurately controlled to ensure the accuracy and consistency of the pressing, and improve product quality.
[0008] Optionally, the three-phase electric meter pressing die fixture further includes: a start key disposed on the support table and electrically connected to the control module.
[0009] By adopting the above technical solution, a start key is provided, which facilitates the user to start or stop the die pressing process, improving the flexibility and convenience of operation.
[0010] Optionally, two start keys are provided, which are respectively arranged on both sides of the lower pressing plate and are electrically connected to the control module.
[0011] By adopting the above technical solution, the two start keys are respectively arranged on both sides of the lower pressing plate, and both need to be pressed simultaneously to start the upper pressing plate to press down. With this design, accidental operations caused by accidental touches can be effectively prevented.
[0012] Optionally, on one side of the upper pressing plate opposite to the lower pressing plate, both sides forming the groove are provided; on one side of the lower pressing plate close to the upper pressing plate, a limiting member perpendicular to the both sides is provided, and the limiting member is used to abut against one side of the electric meter.
[0013] By adopting the above technical solution, a limiting member is provided on the lower pressing plate, which can facilitate the positioning and placement of the electric meter, effectively preventing the movement or rotation of the electric meter during the die pressing process, thus ensuring the accuracy of die pressing.
[0014] Optionally, the three-phase electric meter die pressing jig further includes: a counter, which is electrically connected to the control module and is arranged on the box body.
[0015] By adopting the above technical solution, the counter can be used to record the usage times of the jig or the number of pressed electric meters, which helps the producer to master the production progress and can also provide data support for the maintenance and management of the equipment.
[0016] Optionally, the three-phase electric meter die pressing jig further includes: a timer, which is electrically connected to the control module and is arranged on the box body.
[0017] By adopting the above technical solution, the timer can be used to record the time required for each pressing operation, thereby helping the producer to analyze the production efficiency and equipment performance.
[0018] Optionally, the three-phase electric meter die pressing jig further includes: a power key, which is electrically connected to the control module and is arranged on the box body.
[0019] By adopting the above technical solution, the power key can continuously supply power to the control module of the jig and other electronic devices, ensuring that the jig can operate stably and continuously.
[0020] Optionally, a clamping type fixing member is provided on the support table corresponding to the support member, and a through hole is provided on the side of the fixing member; one end of the support member is inserted into the fixing member, and is fixed by screwing a screw member through the through hole.
[0021] By adopting the above technical solution, a clamping type fixing member is provided to fix the support member, which can ensure the structural stability while facilitating the assembly of the jig.
[0022] Optionally, the driving member is a telescopic cylinder.
[0023] By adopting the above technical solution, using a telescopic cylinder as the driving member has the characteristics of simple structure, rapid response, high control precision, etc. By precisely controlling the stroke of the telescopic cylinder, the stability and accuracy of the upper pressing plate during movement can be ensured, thereby improving the die pressing quality.
[0024] Optionally, the control module includes a processor and a memory connected to the processor. Instructions executable by the processor are stored in the memory, and when the instructions are executed by the processor, the function of controlling the driving member to drive the upper pressing plate to move is realized.
[0025] By adopting the above technical solution, setting the control module to include a processor and a memory connected to the processor can make the operation of the jig more intelligent, so as to flexibly adjust the die pressing parameters according to production requirements, and further improve production efficiency and product quality.
[0026] In summary, the present application includes at least one of the following beneficial technical effects:
[0027] 1. The control module is electrically connected to the driving member to control the driving member to drive the upper pressing plate to move towards the lower pressing plate, and cooperate with the groove provided on the upper pressing plate to realize the clamping and pressing of the meter housing by the upper pressing plate. Its overall structure is simple, and during the pressing process, under the control of the control module, the pressing force of the upper pressing plate on the meter housing can be accurately controlled to ensure the accuracy and consistency of pressing and improve product quality;
[0028] 2. Two start keys are respectively arranged on both sides of the lower pressing plate, and the die pressing jig needs to be pressed simultaneously to start the downward pressing. With this design, accidental operations caused by accidental touch can be effectively prevented;
[0029] 3. A limiting member is arranged on the lower pressing plate, which can facilitate the positioning and placement of the meter housing, effectively prevent the movement or rotation of the meter during the die pressing process, and thus ensure the accuracy of die pressing. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 is a three-dimensional structural schematic diagram of a three-phase meter die pressing jig disclosed in an embodiment of the present application;
[0031] Figure 2 is Figure 1 a three-dimensional structural schematic diagram of the three-phase meter die pressing jig shown from another angle.
[0032] Description of the reference numerals:
[0033] 10. Support platform; 11. Fixing member; 12. Screw member; 20. Lower pressing plate; 21. Limiting member; 30. Upper pressing plate; 31. Groove; 32. Both side edges; 40. Support member; 50. Driving member; 60. Box body; 70. Start key; 80. Counter; 90. Timer; 100. Power key. Detailed implementation manners
[0034] The terms used in the following embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the present application. As used in the specification and appended claims of the present application, the singular forms "a", "an", "above-mentioned", "the", and "this" are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term " / and / " used in the present application refers to and includes any or all possible combinations of one or more of the listed items.
[0035] Hereinafter, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as implying or suggesting relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present application, unless otherwise specified, the meaning of "a plurality" is two or more.
[0036] The technical solutions of the embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0037] See Figure 1 , which is a three-phase electric meter pressing die fixture disclosed in the embodiments of the present application, including: a support platform 10, a lower pressing plate 20, an upper pressing plate 30, a support member 40, a driving member 50, a box body 60 and a control module.
[0038] Among them, the lower pressing plate 20 is located on the support platform 10, used to support the electric meter to be pressed with a film, and is disposed opposite to the upper pressing plate 30. The upper pressing plate 30 is located above the support platform 10, and a groove 31 is provided on a side surface opposite to the lower pressing plate 20. During the film pressing process, the groove 31 is used to engage and limit the electric meter, and moves downward with the upper pressing plate 30 towards the lower pressing plate 20 to achieve the pressing of the electric meter, that is, film pressing.
[0039] The support member 40, that is, the connecting rod, has one end fixed to the support platform 10 and the other end used to fix the driving member 50. The driving member 50, such as a telescopic cylinder, is electrically connected to the control module and has one end connected to the upper pressing plate 30.
[0040] The control module is used to control the driving member 50 to expand and contract, so as to drive the upper pressing plate 30 to move towards the lower pressing plate 20 to achieve the film pressing operation of the electric meter.
[0041] The box body 60 is arranged on one side of the support 40 and close to the driving member 50, and is used to accommodate the control module. The external shape structure of the box body 60 can Figure 1 be as shown in, and is not limited herein.
[0042] Specifically, on one side surface of the upper pressing plate 30 opposite to the lower pressing plate 20, two side edges 32 forming a groove 31 are provided, and on one side surface of the lower pressing plate 20 close to the upper pressing plate 30, a limiting member 21 perpendicular to the two side edges 32 is provided. During the film pressing operation, the electricity meter is placed on the lower pressing plate 20 and one side surface abuts against the limiting member 21. In this way, the electricity meter can be positioned and placed effectively, preventing the electricity meter from moving or rotating during the die pressing process, thereby ensuring the accuracy of die pressing.
[0043] Refer to Figure 2 , on the support table 10, a clamping type fixing member 11 is provided corresponding to the support 40, and the structure can be as shown in Figure 2 . A through hole is provided on the side of the fixing member 11, and one end of the support 40 is inserted into the fixing member 11, and the support 40 is fixed by screwing a screw member 12 through the through hole. In this way, by setting the clamping type fixing member 11 to fix the support 40, the fixture assembly can be facilitated while ensuring the structural stability.
[0044] The control module includes a processor and a memory. The processor is connected to the memory, and instructions executable by the processor are stored in the memory. When the instructions are executed by the processor, the function of controlling the driving member 50 to drive the upper pressing plate 30 to move is realized.
[0045] Refer to Figure 1 , the three-phase electricity meter die pressing fixture further includes a start key 70, which is arranged on the support table 10 and electrically connected to the control module. The operator can press or touch the start key 70 to start the driving member 50 to drive the upper pressing plate 30 to press the electricity meter, thereby improving the operation flexibility and convenience of the fixture. The start key 70 can be a button type or a touch type. In Figure 2 , the start key 70 is set as a button type. Of course, it is not limited herein, as long as the same functional effect can be achieved.
[0046] Among them, it is worth mentioning that, in order to effectively prevent accidental operations caused by accidental touches, in this embodiment, two start keys 70 are set, which are respectively arranged on both sides of the lower pressing plate 20 and electrically connected to the control module respectively, so that the upper pressing plate 30 can be started to press down only when both are pressed simultaneously.
[0047] Furthermore, the three-phase electricity meter die pressing fixture further includes a counter 80, which is electrically connected to the control module and arranged on the box body 60 to facilitate the operator to observe relevant counting data.
[0048] Among them, the counter 80 can be used to record the number of times the fixture is used or the number of electric meters pressed by the driving member 50 driving the upper pressing plate 30, which helps the producer master the production progress and can also provide data support for the maintenance and management of the equipment.
[0049] Furthermore, the three-phase electric meter pressing die fixture further includes a timer 90, which is electrically connected to the control module and is arranged on the box body 60 to facilitate the operator to observe relevant timing data.
[0050] Among them, the timer 90 can be used to record the time required for each pressing operation, thereby helping the producer analyze the production efficiency and equipment performance.
[0051] Furthermore, the three-phase electric meter pressing die fixture further includes a power key 100, which is electrically connected to the control module and is arranged on the box body 60.
[0052] Among them, the operator can continuously supply power to the control module and other electronic devices of the fixture by pressing or touching the power key 100 to ensure that the fixture can operate stably and continuously. In Figure 2 the power key 100 is a button type. Of course, this is not limited here, as long as the same functional effect can be achieved.
[0053] In summary, a three-phase electric meter pressing die fixture disclosed in an embodiment of the present application controls the driving member 50 to drive the upper pressing plate 30 to move downward relative to the lower pressing plate 20 by setting a control module electrically connected to the driving member 50, and cooperates with the groove 31 provided on the upper pressing plate 30 to realize that the upper pressing plate 30 clamps and presses the outer shell of the electric meter. Its overall structure is simple, and during the pressing process, under the control of the control module, the pressing force of the upper pressing plate 30 on the outer shell of the electric meter can be accurately controlled to ensure the accuracy and consistency of pressing and improve the product quality.
[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not intended to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A three-phase electric meter die-casting jig, characterized in that: include: Support table (10); A lower pressing plate (20) is arranged on the supporting platform (10); An upper pressing plate (30) is located above the support platform (10) and is arranged opposite to the lower pressing plate (20), and a groove (31) for engaging an electric meter is provided on a side of the upper pressing plate (30) opposite to the lower pressing plate (20); A support member (40), one end of which is fixed on the support platform (10); A driving member (50), one end of which is connected to the upper pressing plate (30), and the other end of the supporting member (40) is fixed to the driving member (50); A box body (60) is arranged on one side of the support member (40) and is close to the driving member (50); A control module is electrically connected to the driving member (50), is located in the box body (60), and is used to control the driving member (50) to drive the upper pressing plate (30) to move relative to the lower pressing plate (20).
2. The three-phase electric meter die-casting jig according to claim 1, characterized in that: Also includes: A start key (70) is arranged on the support platform (10) and is electrically connected to the control module.
3. The three-phase electric meter die-casting jig according to claim 2, characterized in that: The number of the start keys (70) is two, which are respectively arranged on two sides of the lower pressing plate (20) and are respectively electrically connected to the control module.
4. The three-phase electric meter die-casting jig according to claim 1, characterized in that: Two side edges (32) for forming the groove (31) are arranged on a side surface of the upper pressing plate (30) opposite to the lower pressing plate (20); A stopper (21) perpendicular to the two side edges (32) is provided on a side of the lower pressing plate (20) close to the upper pressing plate (30), and the stopper (21) is used to abut against a side of the electric meter.
5. The three-phase electric meter die-casting jig according to claim 1, characterized in that: Also includes: A counter (80) is electrically connected to the control module and is arranged on the box body (60).
6. The three-phase electric meter die-casting jig according to claim 1, characterized in that: Also includes: A timer (90) is electrically connected to the control module and is arranged on the box body (60).
7. The three-phase electric meter die-casting jig according to claim 1, characterized in that: Also includes: A power button (100) is electrically connected to the control module and is arranged on the box body (60).
8. The three-phase electric meter die-casting jig according to claim 1, characterized in that: A clamping type fixing member (11) is arranged on the support platform (10) corresponding to the supporting member (40), and a through hole is arranged on a side of the fixing member (11); One end of the support member (40) is inserted into the fixing member (11) so as to be fixed by screwing the through hole through the screw member (12).
9. The three-phase electric meter die-casting jig according to claim 1, characterized in that: The driving member (50) is a telescopic cylinder.
10. The three-phase electric meter die-casting jig according to claim 1, characterized in that: The control module comprises a processor and a memory connected to the processor, wherein the memory stores instructions executable by the processor, and when the instructions are executed by the processor, the function of controlling the driving member (50) to drive the upper pressing plate (30) to move is realized.