Diode packaging box receiving device

Abstract

The utility model discloses a diode packaging box receiving device, and relates to the technical field of semiconductor power devices. The device comprises an operation table, the bottom of the operation table is rotationally connected with pulleys, the bottom of the operation table is connected with supporting legs, the operation table further comprises an inner box carrying mechanism and a material collecting and box pushing mechanism which are sequentially arranged, and the inner box carrying mechanism is used for driving inner boxes to move; and the material collecting and box pushing mechanism is used for collecting the inner boxes. The device is convenient to operate, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of semiconductor power devices, in particular to a device for collecting diode packaging boxes. Background Art

[0002] A diode, also known as a crystal diode, is simply called a diode (diode). In addition, there was also an early vacuum electron diode; it is an electronic device with unidirectional current conduction.

[0003] Currently, the manufacturing process of photovoltaic bypass diodes, especially axial bypass diodes, is obsolete and the equipment iteration is slow. With the continuous development of new products and the emergence of module products, the disadvantages of axial diodes are gradually emerging. During the packaging process of diodes, the traditional method involves manually moving the packaging boxes and subsequent operations, which reduces work efficiency. Summary of the Utility Model

[0004] To solve the above technical problems, the utility model provides a device for collecting diode packaging boxes.

[0005] The technical solution of the utility model is as follows: A device for collecting diode packaging boxes includes an operating table. The bottom of the operating table is rotatably connected with pulleys, and the number of the pulleys is four. The bottom of the operating table is connected with support legs, and the number of the support legs is four. The left side of the top of the operating table is connected with a display screen. The operating table also includes an inner box handling mechanism and a material collecting and pushing box mechanism arranged in sequence.

[0006] The inner box handling mechanism is used to drive the inner box to move.

[0007] The material collecting and pushing box mechanism is used to collect the inner box.

[0008] The inner box handling mechanism includes a chute opened at the front end of the top of the operating table. The top of the inner wall of the operating table is connected with a sliding rod. The bottom of the sliding rod is slidably connected with a slider. The bottom of the slider is connected with a first support plate. The front end of the top of the first support plate is connected with a threaded block. The inner wall of the threaded block is threadedly connected with a threaded rod.

[0009] Both the left end and the right end of the outer wall of the threaded rod are rotatably connected with connecting plates. The tops of the two connecting plates are both connected with the top of the inner wall of the operating table. The left side of the inner wall of the operating table is connected with a motor. The output end of the motor is connected with the left end of the threaded rod. The middle axis of the top of the first support plate is connected with a push plate. The right side of the top end of the push plate is connected with a second push block.

[0010] The material receiving and pushing box mechanism includes a pushing cylinder connected to the front end of the right side of the top of the operating table. The output end of the pushing cylinder contacts the front surface of the inner box. A buffer platform is connected to the right side of the top of the operating table. The bottom of the inner box contacts the bottom surface of the inner surface of the buffer platform. Four second support rods are connected to the right side of the top of the operating table. A flat plate is connected to the tops of the four second support rods. A display is provided at the rear end of the top of the flat plate, and a keyboard is provided at the front end of the top of the flat plate.

[0011] In the operation of the present utility model, the inner box is placed on the right side of the second push block. The motor is started to drive the threaded rod to rotate. When the threaded rod rotates, it drives the threaded block to move on the surface of the threaded rod, thereby driving the second push block to move. At this time, the second push block pushes the inner box to move to the right, so as to automatically receive parts, improving the efficiency.

[0012] By setting the material receiving and pushing box mechanism, when the full inner box is pushed to the right, the material receiving and pushing box mechanism starts the pushing cylinder. The output end of the pushing cylinder pushes the full inner box to move to the buffer platform. The buffer platform can accommodate up to 15 inner boxes at most, and then the staff takes them for subsequent material receiving operations. Brief Description of the Drawings

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0014] Figure 1 is the structural schematic diagram of the present utility model;

[0015] Figure 2 is the overall semi-sectional structural schematic diagram of the present utility model;

[0016] Figure 3 is the overall schematic diagram of the feeding box mechanism of the present utility model;

[0017] Figure 4 is the fully-sectional structural schematic diagram of the feeding box mechanism of the present utility model;

[0018] Figure 5 is Figure 4 the partial enlarged schematic diagram at A in

[0019] Figure 6 is the overall schematic diagram of the inner box handling mechanism of the present utility model;

[0020] Figure 7 is the semi-sectional structural schematic diagram of the line scanning mechanism of the present utility model;

[0021] Figure 8 This is the overall schematic diagram of the width-expanding line-scanning camera of the present utility model;

[0022] Figure 9 This is the full-sectional structural schematic diagram of the line-scanning blanking mechanism of the present utility model;

[0023] Figure 10 This is the overall structural schematic diagram of the funnel mechanism of the present utility model;

[0024] Figure 11 This is the overall top-view structural schematic diagram of the present utility model;

[0025] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0026] 1. Operating table; 2. Pulley; 3. Support leg; 4. Display screen;

[0027] 5. Inlet material box mechanism; 501. Bottom plate; 502. Electric push rod; 503. First horizontal plate; 504. Limit baffle; 505. Inner box; 506. First push block;

[0028] 6. Inner box handling mechanism; 601. Chute; 602. Slide bar; 603. Slide block; 604. Support plate; 605. Threaded block; 606. Threaded rod; 607. Connecting plate; 608. Motor; 609. Push plate; 610. Second push block;

[0029] 7. Line-scanning mechanism; 701. First hollow bin; 702. Cabinet door; 703. Handle; 704. Fixed plate; 705. Connecting rod; 706. Light source;

[0030] 8. Width-expanding line-scanning camera;

[0031] 9. Line-scanning blanking mechanism; 901. Second hollow bin; 902. Inlet hopper; 903. Vibration plate; 904. Track-type linear vibrator; 905. Funnel-type vibrator; 906. Cover plate; 907. Limit inclined hopper; 908. Second horizontal plate; 909. Support plate;

[0032] 10. Funnel mechanism; 101. Support rod; 102. Support plate; 103. Right-angle plate; 104. Stainless steel funnel; 105. Material-blocking cylinder;

[0033] 11. Material-receiving push box mechanism; 111. Pushing cylinder; 112. Buffer platform; 113. Support rod; 114. Display; 115. Warning lamp; 116. Flat plate; 117. Keyboard. Detailed implementation manners

[0034] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

[0035] Please refer to Figures 1-11 As shown, the diode packaging box receiving device in the present utility model, in application, specifically includes an operating table 1. The bottom of the operating table 1 is rotatably connected with pulleys 2, and the number of pulleys 2 is four. The bottom of the operating table 1 is connected with support legs 3, and the number of support legs 3 is four. The left side of the top of the operating table 1 is connected with a display screen 4, and a control switch is provided on the display screen for convenient operation. It further includes:

[0036] A feeding box mechanism 5 for placing an inner box 505;

[0037] An inner box handling mechanism 6 for driving the inner box 505 to move;

[0038] A wire sweeping and blanking mechanism 9 for blanking diodes. After being counted by a width display wire sweeping camera 8, it falls into the inner box 505 through a funnel mechanism 10. After the counting is full, the inner box 505 continues to move;

[0039] A receiving and pushing box mechanism 11 for receiving the inner box 505 after the counting is full.

[0040] The feeding box mechanism 5 includes a bottom plate 501 connected to the left side of the top of the operating table 1. The middle axis of the top of the bottom plate 501 is connected with an electric push rod 502. The left front and right sides of the top of the bottom plate 501 are both connected with limit baffles 504. The inner box 505 is slidably connected to the inner wall of the limit baffle 504, and the number of inner boxes 505 is several. The back of the bottom end of the limit baffle 504 is connected with a first cross plate 503, and the output end of the electric push rod 502 is connected with a first push block 506. By setting the electric push rod 502, it is possible to circularly feed the inner box 505, thereby improving the packing efficiency.

[0041] The inner box handling mechanism 6 is arranged on the top inner wall of the operating table 1. The inner box handling mechanism 6 includes a chute 601 opened at the front end of the top of the operating table 1. The top inner wall of the operating table 1 is connected with a sliding rod 602. The bottom of the sliding rod 602 is slidably connected with a slider 603. The bottom of the slider 603 is connected with a first support plate 604. The front end of the top of the first support plate 604 is connected with a threaded block 605. The inner wall of the threaded block 605 is threadedly connected with a threaded rod 606. The purpose of setting the sliding rod 602 is to limit the first support plate 604.

[0042] Both the left and right ends of the outer wall of the threaded rod 606 are rotatably connected to the connecting plates 607. The tops of the two connecting plates 607 are connected to the top of the inner wall of the operating table 1. The left side of the inner wall of the operating table 1 is connected to the motor 608. The output end of the motor 608 is connected to the left end of the threaded rod 606. The middle axis of the top of the first support plate 604 is connected to the push plate 609. The right side of the top of the push plate 609 is connected to the second push block 610. The purpose of setting the second push block is to push the inner box 505.

[0043] A line scan mechanism 7 is arranged at the middle axis of the top of the operating table 1. The line scan mechanism 7 includes a first hollow bin 701 connected to the front end of the top of the operating table 1. The top front end of the first hollow bin 701 is hinged with a cabinet door 702. The bottom front end of the cabinet door 702 is connected with a handle 703. The left and right sides of the inner wall of the first hollow bin 701 are both connected with fixing plates 704. One side of the two fixing plates 704 close to each other is connected with a connecting rod 705. The front of the connecting rod 705 is connected with a light source 706. The number of the light sources 706 is six. The purpose of setting the light source 706 is to illuminate the parts, prevent the parts from not being illuminated by the width display line scan camera due to the dark environment, thus causing counting errors, and improve the accuracy of counting the parts.

[0044] A line scan blanking mechanism 9 is arranged at the rear end of the middle axis of the top of the operating table 1. The rear end of the middle axis of the top of the operating table 1 is connected with a second hollow bin 901. The rear end of the top of the second hollow bin 901 is connected with a feeding hopper 902. The middle part of the second hollow bin 901 is connected with a second cross plate 908. The left and right sides of the top of the second cross plate 908 are both connected with support plates 909.

[0045] The rear ends of the tops of the two support plates 909 are both connected with track type linear vibrators 904. The front ends of the tops of the two support plates 909 are respectively connected with funnel type vibrators 905. The tops of the two track type linear vibrators 904 and the funnel type vibrators 905 are both in contact with the bottom of the vibrating plate 903. The front and rear ends of the top of the second hollow bin 901 are both hinged with cover plates 906. The front end of the bottom of the inner wall of the second hollow bin 901 is connected with a width display line scan camera 8. The purpose of setting the track type linear vibrators 904 and the funnel type vibrators 905 is to generate vibration, so that the parts move along the inclined surface of the vibrating plate surface and move the parts into the limiting hopper.

[0046] Inside the inner wall of the operation table 1, a funnel mechanism 10 is provided. The funnel mechanism 10 includes a first support rod 101 connected to the front end of the top of the operation table 1. The number of the first support rods 101 is four. At the top of the first support rod 101 at the front end and the first support rod 101 at the rear end, a second support plate 102 is connected. At the top of the two second support plates 102, a right-angle plate 103 is connected. On the side where the two second support plates 102 are close to each other, a stainless-steel funnel 104 is connected. On the lower inclined surfaces on the left and right sides of the stainless-steel funnel 104, a material-blocking cylinder 105 is connected. The purpose of setting the stainless-steel funnel 104 is that the parts are fed downward to the center along the inclined surface inside the stainless-steel funnel, so that the parts fall into the inner box.

[0047] On the right side of the top of the operation table 1, a material-receiving and pushing box mechanism 11 is provided. The material-receiving and pushing box mechanism 11 includes a pushing cylinder 111 connected to the front end of the right side of the top of the operation table 1. The output end of the pushing cylinder 111 is in contact with the front surface of the inner box 505. On the right side of the top of the operation table 1, a buffer platform 112 is connected. The bottom of the inner box 505 is in contact with the bottom surface of the inner surface of the buffer platform 112. On the right side of the top of the operation table 1, a second support rod 113 is connected. The number of the second support rods 113 is four. At the top of the four second support rods 113, a flat plate 116 is connected. At the rear end of the top of the flat plate 116, a display 114 is provided. At the front end of the top of the flat plate 116, a keyboard 117 is provided. At the right top end of the second hollow bin 901, a warning lamp 115 is connected. The purpose of setting the warning lamp 115 is that when the inner box inside the buffer platform reaches the standard, the warning lamp lights up to remind the staff to take it.

[0048] It is boxed through an automatic feeding box, the parts are fed through a customized vibrating disk, and then counted through a line-scanning camera software, so as to avoid the phenomenon of inaccurate quantity counting while realizing automatic counting.

[0049] In the operation of this utility model, the following steps are included: S1: The staff places the inner box 505 in the limit baffle 504. When the inner box 505 reaches the lowest end of the limit baffle 504, the electric push rod 502 starts to push the inner box 505 forward. When the inner box 505 moves to the right side of the second push block 610, the motor 608 starts to drive the threaded rod 606 to rotate. When the threaded rod 606 rotates, it drives the threaded block 605 to move on the surface of the threaded rod 606, thereby driving the second push block 610 to move. At this time, the second push block 610 pushes the inner box 505 to move to the right side, and the inner box 505 is pushed into the line scanning mechanism 7. When the inner box 505 is inside the line scanning mechanism 7, diodes are put into the feeding hopper 902. At this time, the parts fall onto the surface of the vibrating plate 903 along with the feeding hopper 902. When the track-type linear vibrating disk 904 and the funnel-type vibrating disk 905 start, they drive the vibrating plate 903 to vibrate, so that the parts move along the inclined surface of the vibrating plate 903. When the parts move into the limit inclined hopper 907, the parts fall into the stainless steel funnel 104 in the funnel mechanism 10 along with the limit inclined hopper 907. The parts are fed downward to the center along the inclined surface inside the stainless steel funnel 104, so that the parts fall into the inner box 505.

[0050] S2: When the parts are falling, they are scanned by the width-display line scanning camera 8 to count the falling parts. After the count reaches 400, the next material box is automatically switched, and the light source 706 in the line scanning mechanism 7 lights up the parts.

[0051] S3: After the count reaches 400, the second push block 610 returns to the initial position and pushes the next inner box 505 sent by the feeding material box mechanism 5 into the line scanning mechanism 7. At this time, the current inner box 505 pushes the full inner box 505 to move to the right, realizing the switching of the inner box 505. When the full inner box 505 is pushed to the right side, the material receiving and pushing box mechanism 11 starts the pushing cylinder 111. The output end of the pushing cylinder 111 pushes the full inner box 505 to move to the buffer platform 112. The buffer platform 112 can accommodate up to 15 inner boxes 505 at most. When the number of inner boxes 505 inside the buffer platform 112 reaches the standard, the warning light 115 lights up to remind the staff to take them, and the quantity counted by the width-display line scanning camera 8 in real time is put into the display 114.

[0052] A specific application of this embodiment is as follows: The staff places the inner box 505 in the limit baffle 504. When the inner box 505 reaches the lowest end of the limit baffle 504, the electric push rod 502 starts to push the inner box 505 forward. When the inner box 505 moves to the right side of the second push block 610, the motor 608 starts to drive the threaded rod 606 to rotate. When the threaded rod 606 rotates, it drives the threaded block 605 to move on the surface of the threaded rod 606, thereby driving the second push block 610 to move. At this time, the second push block 610 pushes the inner box 505 to move to the right side, and the inner box 505 is pushed into the line scanning mechanism 7, so as to automatically receive parts, thereby improving the packing efficiency. When the inner box 505 is inside the line scanning mechanism 7, parts are put into the feeding hopper 902. At this time, the parts fall onto the surface of the vibrating plate 903 along with the feeding hopper 902. When the track type linear vibrator 904 and the funnel type vibrator 905 are started, they drive the vibrating plate 903 to vibrate, so that the parts move along the inclined surface of the vibrating plate 903. When the parts move into the limit inclined hopper 907, the parts fall into the stainless steel funnel 104 in the funnel mechanism 10 along with the limit inclined hopper 907. The parts fall to the center along the inclined surface inside the stainless steel funnel 104, so that the parts fall into the inner box 505. When the parts are falling, the parts are scanned by the width display line scanning camera 8 to count the falling parts. After the count reaches 400, the next material box is automatically switched. The light source 706 in the line scanning mechanism 7 lights up the parts to prevent the parts from not being illuminated by the width display line scanning camera 8 due to the dark environment, resulting in counting errors, improving the accuracy of counting the parts, and ensuring the quantity accuracy when the materials are loaded into the box. When the count reaches 400, the second push block 610 returns to the initial position and pushes the next inner box 505 sent by the feeding box mechanism 5 into the line scanning mechanism 7. At this time, the current inner box 505 pushes the full inner box 505 to move to the right, realizing seamless switching of the inner box 505 and improving the packing efficiency. When the full inner box 505 is pushed to the right side, the receiving and pushing box mechanism 11 starts the pushing cylinder 111, and the output end of the pushing cylinder 111 pushes the full inner box 505 to move to the buffer platform 112. The buffer platform 112 can accommodate up to 15 inner boxes 505 at most. When the number of inner boxes 505 inside the buffer platform 112 reaches the standard, the warning light 115 lights up to remind the staff to take them, and the quantity counted by the width display line scanning camera 8 in real time is put into the display 114. During the feeding process, the line scanning camera is used for counting to ensure the quantity accuracy when the materials are loaded into the box, and avoid the cumulative error caused by manual weighing resulting in the quantity not matching the actual situation.

[0053] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.

[0054] The preferred embodiments of the present utility model disclosed above are only used to help explain the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A diode packaging box receiving device, comprising an operating table (1), a pulley (2) rotatably connected to the bottom of the operating table (1), and a supporting leg (3) connected to the bottom of the operating table (1), characterized in that: The operating table (1) also includes an inner box transporting mechanism (6) and a material receiving and box pushing mechanism (11) which are arranged in sequence. The inner box transport mechanism (6) is used to drive the inner box (505) to move; The material receiving and box pushing mechanism (11) is used for receiving materials in the inner box (505).

2. The diode packaging box receiving device according to claim 1, characterized in that: The inner box transport mechanism (6) comprises a slide groove (601) provided at the front end of the top of the operating table (1); a slide rod (602) is connected to the top of the inner wall of the operating table (1); a slider (603) is slidably connected to the bottom of the slide rod (602); a first support plate (604) is connected to the bottom of the slider (603); a threaded block (605) is connected to the front end of the top of the first support plate (604); and a threaded rod (606) is threadedly connected to the inner wall of the threaded block (605).

3. The diode packaging box receiving device according to claim 2, characterized in that: The left and right ends of the outer wall of the threaded rod (606) are rotatably connected to a connecting plate (607), the tops of the two connecting plates (607) are connected to the top of the inner wall of the operating table (1), the left side of the inner wall of the operating table (1) is connected to a motor (608), the output end of the motor (608) is connected to the left end of the threaded rod (606), the top center axis of the first support plate (604) is connected to a push plate (609), and the right side of the top of the push plate (609) is connected to a second push block (610).

4. The diode packaging box receiving device according to any one of claims 1 to 3, characterized in that: The material receiving and box pushing mechanism (11) comprises a material pushing cylinder (111) connected to the front right side of the top of the operating table (1), the output end of the material pushing cylinder (111) contacts the front face of the inner box (505), the top right side of the operating table (1) is connected to a buffer platform (112), the bottom of the inner box (505) contacts the bottom of the inner surface of the buffer platform (112), the top right side of the operating table (1) is connected to a second support rod (113), the number of the second support rods (113) is four, the tops of the four second support rods (113) are connected to a tablet (116), the top rear end of the tablet (116) is provided with a display (114), and the top front end of the tablet (116) is provided with a keyboard (117).

5. The diode packaging box receiving device according to claim 1, characterized in that: The number of the pulleys (2) is four.

6. The diode packaging box receiving device according to claim 1, characterized in that: The number of the supporting legs (3) is four.

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