Synchronous belt carrying mechanism

By designing a synchronous belt handling mechanism, using servo motors and synchronous belts to drive the sliding plate and load-mounted assembly, the automated long-distance handling of square aluminum case battery fixtures is realized, solving the problem of low handling efficiency in the existing technology, and improving production efficiency and positioning accuracy.

CN222974345UActive Publication Date: 2025-06-13GUANGDONG DIREDA INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422102959.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-13
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

In the prior art, the square aluminum case battery fixture is larger and heavier, making it difficult to achieve automated long-distance handling, resulting in a reduced production efficiency.

Method used

A synchronous belt handling mechanism is designed, including a base plate, servo motor, synchronous wheel, synchronous belt, follower wheel, sliding plate, support assembly and lifting assembly. The servo motor drives the synchronous wheel and follower wheel to rotate, and the sliding plate drives the support assembly to realize long-distance handling of square aluminum shell battery clamps.

Benefits of technology

It realizes automatic long-distance handling of square aluminum-shell battery fixtures, improves production efficiency, and has high repeat positioning accuracy to ensure that the fixtures are placed in the correct position.

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Abstract

The utility model relates to the field of conveying equipment, and discloses a synchronous belt carrying mechanism which comprises a bottom plate, the top of the bottom plate is provided with a carrying mechanism, the carrying mechanism comprises a motor base, the surface of the motor base is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a synchronous wheel, and the synchronous wheel is fixedly connected with a synchronous belt. The synchronous wheel is in transmission connection with a synchronous belt, the synchronous belt is in transmission connection with a follower wheel, the outer wall of the follower wheel is rotationally connected with a follower wheel base through a rotating shaft, a sliding plate is arranged at the top of the synchronous belt, a synchronous belt locking block is fixedly connected to the bottom of the sliding plate, and a carrying assembly is arranged at the top of the sliding plate. A lifting assembly is arranged on the surface of the sliding plate and comprises an air cylinder, and the output end of the air cylinder is fixedly connected with an air cylinder connector. According to the utility model, by arranging the carrying mechanism, the automatic long-distance carrying operation is realized, and the carrying precision is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of conveying equipment, in particular to a synchronous belt handling mechanism. Background Art

[0002] The main reason for using a fixture in the liquid injection process of a square aluminum shell battery is that during the liquid injection process, the battery needs to be stably fixed in place to prevent movement or tilting, ensuring the accuracy and uniformity of liquid injection. Through the fixture, the tilting angle and liquid injection time of the battery can be precisely controlled, thereby controlling the amount of electrolyte injected into the battery.

[0003] During the battery manufacturing process, the production line may be distributed in different areas or floors, and it is necessary to transport the fixture over a long distance to adapt to the layout of the production line. Battery production usually requires batch processing, and the fixture may need to be transported over a long distance between different production lines or storage positions to meet the requirements of batch production. At the same time, for regular maintenance and cleaning, the fixture needs to be removed from the production line and transported to a designated area. Long-distance transportation of the fixture is a common operation in the battery production process.

[0004] The reason why the fixture for the square aluminum shell battery may appear large and heavy is that the fixture needs to have sufficient strength to support and fix the relatively heavy battery. Therefore, larger sizes and materials are used in the design to ensure the structural stability and durability of the fixture. In the prior art, special handling carts or trolleys are usually used to transport the fixture over a long distance to achieve the handling function of the fixture. However, due to the heavy weight of the fixture itself, manual long-distance handling will reduce the handling efficiency, thereby increasing the waiting time in production. For this reason, a synchronous belt handling mechanism is proposed to solve the above problems. Summary of the Utility Model

[0005] To make up for the above deficiencies, the utility model provides a synchronous belt handling mechanism, aiming to improve the problem that the synchronous belt handling mechanism in the prior art is difficult to provide automated long-distance handling operations for fixtures with heavy self-weights, resulting in reduced production efficiency.

[0006] To achieve the above object, the utility model adopts the following technical scheme: A synchronous belt handling mechanism, including a bottom plate, a handling mechanism is arranged on the top of the bottom plate. The handling mechanism includes a motor base, a servo motor is fixedly connected to the surface of the motor base, a synchronous pulley is fixedly connected to the output end of the servo motor, the synchronous pulley is drivingly connected to a synchronous belt, the synchronous belt is drivingly connected to a follower pulley, the outer wall of the follower pulley is rotationally connected to a follower pulley seat through a rotating shaft, a sliding plate is arranged on the top of the synchronous belt, a synchronous belt locking block is fixedly connected to the bottom of the sliding plate, a carrier assembly is arranged on the top of the sliding plate, and a lifting assembly is arranged on the surface of the sliding plate.

[0007] As a further description of the above technical solution:

[0008] The lifting assembly includes a cylinder, the output end of the cylinder is fixedly connected with a cylinder joint, and a padding block is fixedly connected to the lower surface of the sliding plate.

[0009] As a further description of the above technical solution:

[0010] The carrying assembly includes a lifting plate, a padding block is fixedly connected to the top of the lifting plate, and a pin is fixedly connected to the surface of the padding block.

[0011] As a further description of the above technical solution:

[0012] The outer wall of the cylinder is fixedly connected to the outer wall of the sliding plate, and the top end of the cylinder joint is fixedly connected to the lower surface of the lifting plate.

[0013] As a further description of the above technical solution:

[0014] A linear guide rail is fixedly connected to the upper surface of the bottom plate, and a linear guide rail slider is slidably connected to the surface of the linear guide rail.

[0015] As a further description of the above technical solution:

[0016] A guide rod is fixedly connected to the surface of the lifting plate, and a linear bearing is fixedly connected to the lower surface of the sliding plate.

[0017] As a further description of the above technical solution:

[0018] The top of the linear guide rail slider is fixedly connected to the outer wall of the padding block.

[0019] As a further description of the above technical solution:

[0020] The guide rod penetrates through the linear bearing.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by arranging the carrying assembly, the square aluminum shell battery fixture can be carried. The servo motor drives the synchronous wheel to rotate in cooperation with the rotation of the synchronous belt and the follower wheel. The cylinder can control the height position of the carrying assembly, so that the sliding plate drives the carrying assembly to carry out long-distance handling operations on the square aluminum shell battery fixture, realizing that when the square aluminum shell battery fixture is not conducive to long-distance handling due to its large size and heavy weight in the square aluminum shell battery liquid injection process, the handling efficiency can be overcome to achieve automation, and at the same time, it has a high repeat positioning accuracy to ensure that the handling fixture is placed in the accurate position.

[0023] 2. In the present utility model, the linear guide slider slides on the linear guide to ensure the stability of the sliding plate during movement, and the guide rod can be lifted and lowered within the linear bearing to ensure the smoothness of the lifting plate during lifting, thereby improving the stability of the long-distance handling fixture and ensuring the handling efficiency. Description of the Drawings

[0024] Figure 1 Top view schematic diagram of the main structure of a synchronous belt handling mechanism proposed by the present utility model;

[0025] Figure 2 Side view schematic diagram of the main structure of a synchronous belt handling mechanism proposed by the present utility model;

[0026] Figure 3 Rear view schematic diagram of the main structure of a synchronous belt handling mechanism proposed by the present utility model;

[0027] Figure 4 Side view schematic diagram of the partial structure of a synchronous belt handling mechanism proposed by the present utility model;

[0028] Figure 5 Bottom view schematic diagram of the partial structure of a synchronous belt handling mechanism proposed by the present utility model;

[0029] Figure 6 Top view schematic diagram of the partial structure of a synchronous belt handling mechanism proposed by the present utility model.

[0030] Legend Explanation:

[0031] 1. Loading component; 2. Bottom plate; 3. Linear guide; 4. Servo motor; 5. Motor base; 6. Synchronous pulley; 7. Synchronous belt; 8. Follow-up pulley; 9. Follow-up pulley seat; 10. Sliding plate; 11. Synchronous belt locking block; 12. Cylinder; 13. Guide rod; 14. Cylinder joint; 15. Linear bearing; 16. Linear guide slider; 17. Lifting block; 18. Lifting plate; 19. Spacer block; 20. Pin. Detailed Implementation Modes

[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0033] Refer to Figures 1-3, an embodiment provided by the present utility model: a synchronous belt handling mechanism, including a bottom plate 2, a handling mechanism is arranged on the top of the bottom plate 2, the handling mechanism includes a motor base 5, the motor base 5 is used for installing a servo motor 4, the servo motor 4 is connected to an external power supply through a wire for operation, the surface of the motor base 5 is fixedly connected with the servo motor 4, the output end of the servo motor 4 is fixedly connected with a synchronous pulley 6, the synchronous pulley 6 is drivingly connected with a synchronous belt 7, the synchronous belt 7 is drivingly connected with a follower pulley 8, the outer wall of the follower pulley 8 is rotationally connected with a follower pulley seat 9 through a rotating shaft, the follower pulley seat 9 provides support for the follower pulley 8, the top of the synchronous belt 7 is provided with a sliding plate 10, the bottom of the sliding plate 10 is fixedly connected with a synchronous belt locking block 11, through the synchronous belt locking block 11, the synchronous belt 7 can drive the sliding plate 10 to move when running, the top of the sliding plate 10 is provided with a carrying component 1, and a lifting component is arranged on the surface of the sliding plate 10.

[0034] Refer to Figures 1-3 , the lifting component includes a cylinder 12, the output end of the cylinder 12 is fixedly connected with a cylinder joint 14, the cylinder joint 14 drives a lifting plate 18 to lift through the cylinder 12, the lower surface of the sliding plate 10 is fixedly connected with a padding block 17, there are four groups of padding blocks 17, and the four groups of padding blocks 17 are distributed in a rectangular array with the center point of the sliding plate 10 as the symmetry axis, the number of linear guide rail sliders 16 arranged is the same as that of the padding blocks 17, the carrying component 1 includes a lifting plate 18, the top of the lifting plate 18 is fixedly connected with a padding block 19, the surface of the padding block 19 is fixedly connected with a pin 20, the outer wall of the cylinder 12 is fixedly connected with the outer wall of the sliding plate 10, and the top end of the cylinder joint 14 is fixedly connected with the lower surface of the lifting plate 18.

[0035] Refer to Figures 1-2 , Figure 5 , the upper surface of the bottom plate 2 is fixedly connected with linear guide rails 3, there are two groups of linear guide rails 3, and the two groups of linear guide rails 3 are symmetrically arranged with the central axis of the bottom plate 2 as the symmetry axis, the surface of the linear guide rails 3 is slidably connected with linear guide rail sliders 16, the linear guide rails 3 provide guidance for the linear guide rail sliders 16 when moving, the surface of the lifting plate 18 is fixedly connected with guide rods 13, the lower surface of the sliding plate 10 is fixedly connected with linear bearings 15, the top of the linear guide rail sliders 16 is fixedly connected with the outer wall of the padding blocks 17, the guide rods 13 penetrate through the linear bearings 15, the guide rods 13 can lift and move in the linear bearings 15, the linear bearings 15 provide precise linear motion guidance to ensure that the guide rods 13 move smoothly along a predetermined trajectory, there are four groups of guide rods 13 and linear bearings 15 respectively, and the four groups of guide rods 13 and linear bearings 15 are grouped in pairs and distributed in a rectangular array with the center point of the sliding plate 10 as the symmetry axis.

[0036] Working principle: Place the square aluminum shell battery fixture on the surface of the lifting plate 18. The pads 19 on the left and right sides of the lifting plate 18 provide limits for the square aluminum shell battery fixture. Turn on the servo motor 4. The servo motor 4 drives the synchronous pulley 6 to rotate. Through the transmission of the synchronous belt 7, the follower pulley 8 rotates accordingly, and then the sliding plate 10 can drive the square aluminum shell battery fixture for long-distance handling and transportation. During the movement of the sliding plate 10, the linear guide rail slider 16 slides on the linear guide rail 3 to ensure the stability of the square aluminum shell battery fixture during long-distance transportation. When it is necessary to adjust the height of the position where the square aluminum shell battery fixture is located, start the cylinder 12. The cylinder 12 adjusts the lifting position of the lifting plate 18 through the cylinder joint 14. When the lifting plate 18 moves, the guide rod 13 slides inside the linear bearing 15 to ensure the smoothness of the lifting of the lifting plate 18, and then enables the square aluminum shell battery fixture to be stably transported when it needs to be handled over a long distance during the liquid injection process.

[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A synchronous belt conveying mechanism, comprising a bottom plate (2), characterized in that: A conveying mechanism is arranged on the top of the base plate (2), and the conveying mechanism comprises a motor seat (5), a servo motor (4) is fixedly connected to the surface of the motor seat (5), a synchronous wheel (6) is fixedly connected to the output end of the servo motor (4), the synchronous wheel (6) is transmission-connected to a synchronous belt (7), the synchronous belt (7) is transmission-connected to a follower wheel (8), the outer wall of the follower wheel (8) is rotationally connected to a follower wheel seat (9) via a rotating shaft, a sliding plate (10) is arranged on the top of the synchronous belt (7), a synchronous belt locking block (11) is fixedly connected to the bottom of the sliding plate (10), a supporting assembly (1) is arranged on the top of the sliding plate (10), and a lifting assembly is arranged on the surface of the sliding plate (10).

2. A synchronous belt conveying mechanism according to claim 1, characterized in that: The lifting assembly comprises a cylinder (12), the output end of the cylinder (12) is fixedly connected to a cylinder joint (14), and the lower surface of the sliding plate (10) is fixedly connected to a padding block (17).

3. A synchronous belt conveying mechanism according to claim 1, characterized in that: The supporting assembly (1) comprises a lifting plate (18), the top of the lifting plate (18) is fixedly connected to a cushion block (19), and the surface of the cushion block (19) is fixedly connected to a pin (20).

4. A synchronous belt conveying mechanism according to claim 2, characterized in that: The outer wall of the cylinder (12) is fixedly connected to the outer wall of the sliding plate (10), and the top end of the cylinder joint (14) is fixedly connected to the lower surface of the lifting plate (18).

5. A synchronous belt conveying mechanism according to claim 1, characterized in that: The upper surface of the base plate (2) is fixedly connected to a linear guide rail (3), and the surface of the linear guide rail (3) is slidably connected to a linear guide rail slider (16).

6. A synchronous belt conveying mechanism according to claim 3, characterized in that: A guide rod (13) is fixedly connected to the surface of the lifting plate (18), and a linear bearing (15) is fixedly connected to the lower surface of the sliding plate (10).

7. A synchronous belt conveying mechanism according to claim 5, characterized in that: The top of the linear guide slider (16) is fixedly connected to the outer wall of the pad block (17).

8. A synchronous belt conveying mechanism according to claim 6, characterized in that: The guide rod (13) passes through the linear bearing (15).