Lens discharging and collecting device
By designing a lens cutting and collecting device with a variable distance suction cup assembly and a linear module module and other components, the problem of low cutting efficiency and inability to adapt to the spacing between lenses and box in the prior art is solved, and the simultaneous variable distance cutting and transplanting of multiple lenses is realized, improving efficiency and applicability.
Patent Information
- Application Number
- CN202422028495.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The existing lens cutting device has low efficiency and cannot adapt to the spacing arrangement of lenses and box boxes in different sizes, resulting in the inability to achieve simultaneous variable-game cutting and transplanting of multiple lenses.
A lens cutting and collecting device including a variable pitch suction cup assembly is designed to achieve flexible adjustment of suction cup spacing through an articulated parallelogram linkage mechanism and guide rod, and combine a linear module and a lifting silo to improve automation and flexibility.
The simultaneous variable-game cutting and transplanting of multiple lenses is realized, which improves the cutting and collection efficiency and applicability of the lenses, and meets the lens cutting needs of different sizes and arrangements.
Smart Images

Figure CN222974356U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of lens production equipment, and particularly relates to a lens blanking and receiving device. Background Art
[0002] In the process of lens production, blanking and receiving are the subsequent processes in the production process. Most of the existing lens blanking devices in the production process use single or fixed-spacing suction cups for operation, which have problems such as low blanking efficiency, inability to adapt to lenses of different sizes, and the spacing arrangement of the material slots in material boxes of different sizes. Therefore, it is particularly important to develop a device that can flexibly adjust the suction cup spacing and realize variable-spacing transplanting of multiple lenses during blanking. Content of the Utility Model
[0003] The technical problem to be solved by the present utility model is: to solve the deficiencies in the prior art, and thus provide a lens blanking and receiving device, aiming to realize variable-spacing blanking and transplanting of multiple lenses, and improve the blanking and receiving efficiency and applicability of lenses.
[0004] The technical solution adopted by the present utility model to solve its technical problems is:
[0005] A lens blanking and receiving device includes a frame, on which a variable-spacing suction cup assembly is provided. The variable-spacing suction cup assembly includes a plurality of articulated parallelogram link mechanisms and a mounting seat. At the bottom of the articulated ends of the plurality of links of the parallelogram link mechanism, a suction cup bracket is respectively connected, and a vacuum suction cup for adsorbing the lens is provided on the suction cup bracket;
[0006] A guide rod is provided on the mounting seat, and a plurality of the suction cup brackets are slidably connected to the guide rod;
[0007] The parallelogram link mechanism includes a first link and a second link that are cross-articulated, and two adjacent first links and second links are articulated head to tail.
[0008] Preferably, in a lens blanking and receiving device of the present utility model, the bottom articulated ends of the first link and the second link are respectively rotatably connected to a suction cup bracket.
[0009] Preferably, in a lens blanking and receiving device of the present utility model, a first driving cylinder is provided on the mounting seat, and the action output end of the first driving cylinder is articulated to the first link of the parallelogram link mechanism at the end for driving the parallelogram link mechanism to act.
[0010] Preferably, in a lens blanking and receiving device of the present utility model, a linear module horizontally arranged perpendicular to the guide rod direction is further connected to the frame. The action output end of the linear module is connected to a mounting plate, and a second driving cylinder for driving the mounting seat to move in the Z-axis direction is provided on the mounting plate.
[0011] Preferably, in the lens unloading and receiving device of the utility model, a lens conveyor belt is provided below the variable distance suction cup assembly, and a lens limit blocking block is provided at the moving end of the lens conveyor belt.
[0012] Preferably, a lens unloading and receiving device of the utility model also includes a material box transferring mechanism, which is located at one end of the linear module away from the lens conveyor belt, and the material box transferring mechanism includes a tray moving line arranged parallel to the guide rod, and a lifting material bin is respectively arranged at both ends of the tray moving line, and the two lifting material bins are respectively used for the delivery of empty material boxes and the recovery of fully loaded material boxes.
[0013] Preferably, in a lens unloading and receiving device of the utility model, the tray moving line comprises a tray frame, a tray is slidably arranged on the tray frame, and a synchronous belt driving mechanism for driving the tray to move is arranged below the tray frame.
[0014] Preferably, in a lens unloading and receiving device of the utility model, the lifting silo includes a silo frame for loading a material box, and horizontally arranged third driving cylinders are respectively arranged at the bottom of both sides of the silo frame, and the action output part of the third driving cylinder is connected to a fourth driving cylinder arranged along the Z-axis direction, and the action output part of the fourth driving cylinder is fixedly connected to a fork for pushing the material box upward.
[0015] The beneficial effects of the utility model are:
[0016] The utility model realizes the simultaneous variable-distance unloading and transplanting of multiple lenses through the design of the variable-distance suction cup assembly, thereby improving the unloading and receiving efficiency and applicability of the lenses;
[0017] At the same time, combined with components such as linear modules and lifting silos, the entire device has a high degree of automation and flexibility, and can meet the unloading needs of lenses of different sizes and arrangements. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The technical solution of the present application is further described below in conjunction with the accompanying drawings and embodiments.
[0019] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0020] Figure 2 This is a schematic diagram of the suction cup transplanting structure of an embodiment of the present application;
[0021] Figure 3 is a schematic diagram of the cross-sectional structure of a variable distance suction cup assembly according to an embodiment of the present application;
[0022] The reference numerals in the figure are:
[0023] Frame 10, variable pitch suction cup assembly 20, lens conveyor belt 40, cartridge transfer mechanism 50;
[0024] Parallelogram linkage 21, mounting seat 22, suction cup bracket 23, first driving cylinder 24, linear module 31, mounting plate 32, second driving cylinder 33, tray moving line 51, lifting bin 52;
[0025] First connecting rod 211, second connecting rod 212, pallet frame 511, pallet 512, bin frame 521, third driving cylinder 522, fourth driving cylinder 523, fork 524. Specific embodiments
[0026] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments may be combined with each other.
[0027] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the protection scope of the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.
[0028] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "mounted", "connected", "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0029] The technical solution of the present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0030] Embodiment
[0031] This embodiment provides a lens blanking and receiving device. Refer to Figures 1-3, including a frame 10, on which a variable-spacing suction cup assembly 20 is provided. The variable-spacing suction cup assembly 20 includes a plurality of articulated parallelogram link mechanisms 21 and a mounting seat 22. Each parallelogram link mechanism 21 is composed of a first link 211 and a second link 212 that are cross-articulated, and two adjacent first links 211 and second links 212 are articulated at their ends to form a parallelogram structure. At the bottom of the articulated ends of the plurality of links of the parallelogram link mechanism 21, a suction cup bracket 23 is respectively connected. A vacuum suction cup for adsorbing the lens is provided on the suction cup bracket 23. In this embodiment, the lens is in a cuboid structure, and two vacuum suction cups are installed on each suction cup bracket 23, which can stably adsorb the lens to facilitate subsequent transplanting and positioning.
[0032] In this embodiment, two parallel guide rods are provided on the mounting seat 22, and a plurality of suction cup brackets 23 are slidably connected to the guide rods, so that each suction cup can slide along the guide rods in the horizontal direction to adjust the spacing. In order to drive the parallelogram link mechanism 21 to act, a first driving cylinder 24 is also provided on the mounting seat 22, and its action output end is articulated with the first link 211 of the parallelogram link mechanism 21 at the end. Through the telescopic movement of the cylinder, the entire variable-spacing suction cup assembly 20 realizes the variable-spacing function, and the variable-spacing action of the lens on the vacuum suction cup is realized.
[0033] To further improve the automatic operation function of the device, a linear module 31 horizontally arranged perpendicular to the guide rod direction is also connected to the frame 10. The action output end of the linear module 31 is connected with a mounting plate 32, and a second driving cylinder 33 for driving the mounting seat 22 to move in the Z-axis direction is provided on the mounting plate 32. In this way, the entire variable-spacing suction cup assembly 20 can not only adjust the suction cup spacing in the horizontal direction, but also move in the vertical direction, so as to realize the adsorption and placement of the lens by the variable-spacing suction cup assembly 20.
[0034] A lens conveyor belt 40 is provided below the variable-spacing suction cup assembly 20 for conveying the lenses to be unloaded. The lenses flow in from the starting end of the movement of the lens conveyor belt 40 from the previous station. A lens limit blocking block is provided at the end of the lens conveyor belt 40 to ensure that the lenses are adsorbed at a suitable position, and a plurality of lenses are adsorbed by the variable-spacing suction cup assembly 20 after approaching each other.
[0035] In addition, this embodiment further includes a cartridge transplanting mechanism 50, which is located at one end of the linear module 31 away from the lens conveyor belt 40. The cartridge transplanting mechanism 50 includes a tray moving line 51 arranged parallel to the guide rod. At both ends of the tray moving line 51, a lifting cartridge bin 52 with the same structure is respectively provided, which are a cartridge feeding bin for empty cartridge placement and a cartridge recycling bin for full cartridge recycling.
[0036] The pallet moving line 51 is composed of a pallet rack 511 and a pallet 512 slidably arranged on the pallet rack 511. A synchronous belt drive mechanism is arranged below the pallet rack 511 to drive the movement of the pallet 512. The lifting magazine 52 includes a magazine frame 521. Multiple boxes for empty or full lenses can be placed inside the magazine frame 521. Third driving cylinders 522 arranged horizontally and fourth driving cylinders 523 arranged in the Z-axis direction are respectively provided at the bottom of both sides of the magazine frame 521. A fork 524 is fixedly connected to the action output part of the fourth driving cylinder 523, which is used to push up the box for feeding or recycling.
[0037] During actual operation, after multiple lenses are brought closer, they are adsorbed by the variable pitch suction cup assembly 20. The linear module 31 drives the variable pitch suction cup assembly 20 to move to the other end. At the same time, the fork 524 of the box feeding magazine is inserted into the bottommost box, and then the fourth driving cylinder 523 extends to lift the box. The pallet moves below the box feeding magazine. After the fork 524 disengages from the box, it is inserted again between the second-bottom layer and the bottom layer boxes to lift the empty box above the second-bottom layer and separate it from the bottom layer box. The pallet drives the box to move below the variable pitch suction cup assembly 20. The first driving cylinder 24 extends to push the multiple suction cup brackets 23 away from each other until the distance between the lenses meets the distance between the slots on the box, so that the lenses correspond to the slots on the box one by one, facilitating the placement of the lenses into the box after variable pitch.
[0038] After the lenses are placed into the box after variable pitch, the variable pitch suction cup assembly 20 moves to the lens adsorption station at the other end. When there is a full box in the box recycling magazine, the fork 524 of the box recycling magazine is inserted into the bottommost box, and then the fourth driving cylinder 523 extends to lift the box. The pallet moves below the box recycling magazine. After the fork 524 disengages from the box, it is inserted again between the pallet and the upper bottom layer box to lift the box and separate it from the pallet. The pallet returns to the material receiving station between the two lifting magazines 52.
[0039] Enlightened by the above ideal embodiments according to the present application, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of this application. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A lens material unloading and receiving device, characterized in that: The invention comprises a frame (10), wherein a variable-pitch suction cup assembly (20) is arranged on the frame (10), wherein the variable-pitch suction cup assembly (20) comprises a plurality of hinged parallelogram linkage mechanisms (21) and a mounting seat (22), wherein the bottoms of the hinged ends of the plurality of linkages of the parallelogram linkage mechanism (21) are respectively connected to a suction cup bracket (23), and the suction cup bracket (23) is provided with a vacuum suction cup for adsorbing a lens; A guide rod is provided on the mounting seat (22), and a plurality of suction cup brackets (23) are slidably connected to the guide rod; The parallelogram linkage mechanism (21) comprises a first link (211) and a second link (212) which are cross-hinged, and two adjacent first links (211) and second links (212) are hinged end to end.
2. A lens material unloading and receiving device according to claim 1, characterized in that: The bottom hinged ends of the first connecting rod (211) and the second connecting rod (212) are respectively rotatably connected to a suction cup bracket (23).
3. The lens material unloading and receiving device according to claim 2, characterized in that: A first driving cylinder (24) is arranged on the mounting seat (22); an action output end of the first driving cylinder (24) is hinged to a first connecting rod (211) of a parallelogram connecting rod mechanism (21) at the end, and is used to drive the parallelogram connecting rod mechanism (21) to move.
4. A lens material unloading and receiving device according to any one of claims 1 to 3, characterized in that: The frame (10) is also connected to a linear module (31) arranged horizontally and perpendicular to the direction of the guide rod; the action output end of the linear module (31) is connected to a mounting plate (32); and the mounting plate (32) is provided with a second driving cylinder (33) for driving the mounting seat (22) to move along the Z-axis direction.
5. The lens material unloading and receiving device according to claim 4, characterized in that: A lens conveyor belt (40) is arranged below the variable-distance suction cup assembly (20), and a lens limiting blocking block is arranged at the moving end of the lens conveyor belt (40).
6. The lens material unloading and receiving device according to claim 5, characterized in that: The invention also comprises a material box transfer mechanism (50), wherein the material box transfer mechanism (50) is located at one end of the linear module (31) away from the lens conveyor belt (40), and the material box transfer mechanism (50) comprises a tray moving line (51) arranged parallel to the guide rod, and a lifting material bin (52) is respectively arranged at both ends of the tray moving line (51), and the two lifting material bins (52) are respectively used for delivering empty material boxes and recovering fully loaded material boxes.
7. The lens material unloading and receiving device according to claim 6, characterized in that: The pallet moving line (51) comprises a pallet frame (511), a pallet (512) is slidably arranged on the pallet frame (511), and a synchronous belt driving mechanism for driving the pallet (512) to move is arranged below the pallet frame (511).
8. The lens material unloading and receiving device according to claim 7, characterized in that: The lifting silo (52) comprises a silo frame (521) for loading a material box, and a third driving cylinder (522) is horizontally arranged at the bottom of both sides of the silo frame (521), and the action output part of the third driving cylinder (522) is connected to a fourth driving cylinder (523) arranged along the Z-axis direction, and the action output part of the fourth driving cylinder (523) is fixedly connected to a fork (524) for moving the material box upward.