Full-automatic glass baking tray rotary glass cleaning belt turn-over transfer machine
By designing a fully automatic flip-over adapter, the problems of low manual operation efficiency and high error rate during glass cleaning are solved, and the automatic transfer and flip-over cleaning of glass are realized, improving efficiency and production line management convenience.
Patent Information
- Application Number
- CN202422028412.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the prior art, glass needs to be manually removed from the baking tray and flipped over and placed in a cleaning machine during cleaning, which is inefficient and easily leads to poor product due to human operation errors.
A fully automatic glass baking tray turns glass cleaning belt flip adapter is designed, and the glass is automatically transferred from the baking tray through the flip transfer mechanism to achieve fully automatic cleaning.
It realizes automatic operation of glass cleaning, improves efficiency, reduces the risk of human operation errors, saves labor costs, and improves the space utilization rate and management convenience of the production line.
Smart Images

Figure CN222974373U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of turnover transfer machines, and particularly relates to a full-automatic glass baking tray to glass cleaning belt turnover transfer machine. Background Technique
[0002] Glass is an amorphous inorganic non-metallic material, generally made with a variety of inorganic minerals as the main raw materials, and a small amount of auxiliary raw materials are added. When cleaning glass, it needs to be transferred from the baking tray for cleaning. Usually, a turnover transfer machine is used to transfer the glass from the baking tray and perform cleaning treatment. The existing turnover transfer machine operates fully automatically, without the need for operators to constantly operate the equipment for production, saving labor costs and reducing the impact of human factors on the product output and yield. The simultaneous operation of the first feeding station and the second feeding station improves the space utilization rate of the workshop, making the entire production line easy to operate and manage;
[0003] When the existing glass is placed on the glass baking tray and then cleaned, it is all placed manually, and the glass is taken out of the baking tray by manpower, turned over and then placed in the cleaning machine. The efficiency is low, and human operation errors are likely to cause product defects, affecting the transfer efficiency and operation error rate when transferring the glass from the baking tray for cleaning. For this reason, the utility model proposes a full-automatic glass baking tray to glass cleaning belt turnover transfer machine. Content of the Utility Model
[0004] The purpose of the utility model is to provide a full-automatic glass baking tray to glass cleaning belt turnover transfer machine to solve the problems in the above background technique that when the glass is placed on the glass baking tray and then cleaned, it is all placed manually, and the glass is taken out of the baking tray by manpower, turned over and then placed in the cleaning machine, with low efficiency and human operation errors being likely to cause product defects.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A full-automatic glass baking tray to glass cleaning belt turnover transfer machine, including a turnover transfer machine main body. The turnover transfer machine main body includes a first feeding station and a second feeding station. The structures of the first feeding station and the second feeding station are the same, and inside the first feeding station and the second feeding station, there are successively arranged a baking tray feeding position, a baking tray material taking position, a baking tray buffer position and a baking tray discharging position. A support main frame is fixedly installed between the two baking tray material taking positions at the connection of the first feeding station and the second feeding station. The turnover transfer machine main body is also provided with:
[0006] The turnover transfer mechanism, and the turnover transfer mechanism includes a drive adjustment component arranged at the connection of the first feeding station and the second feeding station. An adsorption and fixation component one is arranged at the bottom end of the drive adjustment component. Height adjustment components are arranged on both side surfaces of the main support frame. A rotation adjustment component is arranged at the top end of the height adjustment component. An adsorption and fixation component two is arranged at the middle position of the rotation adjustment component.
[0007] Preferably, the drive adjustment component includes a drive guide rail fixed at the connection of the first feeding station and the second feeding station through a fixed frame. The end of the drive guide rail extends to the inner sides of the first feeding station and the second feeding station. A lifting mechanism is driven on the outer surface of the drive guide rail. A connecting plate is fixed at the bottom end of the lifting mechanism through bolts.
[0008] Preferably, the adsorption and fixation component one includes a main suction cup fixed at the end of the connecting plate through bolts.
[0009] Preferably, the height adjustment component includes mounting frames installed at both ends of the main support frame through cylinders. A lead screw is rotated inside the mounting frame. A drive motor is installed on the lower surface of the mounting frame at the bottom end of the lead screw. A moving adjustment frame is arranged on the outer surface of the lead screw.
[0010] Preferably, the rotation adjustment component includes a turning rod rotatably connected to the top ends of two moving adjustment frames through bearings. A driven gear is fixedly installed on the outer surface of one end of the turning rod. A rotation motor is fixedly installed on one side of the moving adjustment frame. A driving gear is fixedly installed at the end of the rotation motor through screws. A belt is arranged on the outer surface of the driving gear.
[0011] Preferably, the inner surface of the belt is in conformity with the outer surfaces of the driven gear and the driving gear, and the driven gear and the driving gear are driven and connected through the belt.
[0012] Preferably, the adsorption and fixation component two includes an auxiliary suction cup installed at the middle position of the turning rod through a connecting frame.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] By designing a turnover transfer mechanism, the turnover transfer machine body can automatically transfer the glass after internal baking at the first loading station and the second loading station, and transfer the dried glass at intervals for cleaning. The transfer operations are carried out simultaneously on both sides. Moreover, the turnover transfer machine body can automatically clean and turn over the glass from the baking tray. The whole operation is automatic, eliminating the need for operators to constantly operate the equipment during production, saving labor costs, and reducing the impact of human factors on product output and yield. The simultaneous operation of the first loading station and the second loading station improves the space utilization rate of the workshop, making the entire production line easy to operate and manage. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of the present utility model;
[0016] Figure 2 is a schematic cross-sectional structural diagram of the present utility model;
[0017] Figure 3 is a schematic structural diagram of the support main frame, turning rod and auxiliary suction cup of the present utility model;
[0018] Figure 4 For the present utility model Figure 3 is an enlarged structural diagram of part A in the present utility model;
[0019] Figure 5 is a partial structural diagram of the rotating motor, mounting frame and turning rod of the present utility model;
[0020] In the figure: 100, turnover transfer machine body; 101, first loading station; 102, second loading station; 1021, driving guide rail; 1022, lifting mechanism; 1023, connecting plate; 1024, main suction cup; 103, support main frame; 1031, mounting frame; 1032, driving motor; 1033, lead screw; 1034, moving adjustment frame; 1035, turning rod; 1036, driven gear; 1037, belt; 1038, rotating motor; 1039, auxiliary suction cup; 1030, driving gear; 104, baking tray loading position; 105, baking tray material taking position; 106, baking tray buffer position; 107, baking tray discharging position. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer toFigures 1 to 5 , the present utility model provides a technical solution: a fully automatic glass baking tray to glass cleaning belt turning transfer machine, which includes a turning transfer machine main body 100. The turning transfer machine main body 100 includes a first loading station 101 and a second loading station 102. The structures of the first loading station 101 and the second loading station 102 are the same, and inside the first loading station 101 and the second loading station 102, there are successively arranged a baking tray loading position 104, a baking tray picking position 105, a baking tray buffer position 106 and a baking tray discharging position 107. A support main frame 103 is fixedly installed between the two baking tray picking positions 105 at the connection of the first loading station 101 and the second loading station 102. The turning transfer machine main body 100 is also provided with:
[0023] A turning transfer mechanism, and this turning transfer mechanism includes a driving and adjusting component arranged at the connection of the first loading station 101 and the second loading station 102. An adsorption and fixing component one is arranged at the bottom end of the driving and adjusting component. Height adjusting components are arranged on both side surfaces of the two ends of the support main frame 103. A rotation adjusting component is arranged at the top end of the height adjusting component. An adsorption and fixing component two is arranged at the middle position of the rotation adjusting component. When cleaning the glass, the turning transfer mechanism can automatically suck and transfer the glass for cleaning treatment. It is fully automatic operation, and there is no need for operators to constantly operate the equipment for production, saving labor costs and reducing the influence of human factors on the product output and the qualified product rate. The simultaneous operation of the first loading station 101 and the second loading station 102 improves the space utilization rate of the workshop, making the whole production line easy to operate and manage.
[0024] In order to facilitate the adjustment of the positions of the lifting mechanism 1022 and the main suction cup 1024 through the driving and adjusting component, and to facilitate the suction and transfer of the glass inside the first loading station 101 and the second loading station 102, in this embodiment, preferably, the driving and adjusting component includes a driving guide rail 1021 fixed to the connection of the first loading station 101 and the second loading station 102 through a fixing frame. The end of the driving guide rail 1021 extends to the inside of the first loading station 101 and the second loading station 102. A lifting mechanism 1022 is driven on the outer surface of the driving guide rail 1021. A connecting plate 1023 is fixed to the bottom end of the lifting mechanism 1022 by bolts, which is convenient for driving the lifting mechanism 1022 on the outer surface of the driving guide rail 1021, facilitating the adjustment of the horizontal position, and driving the connecting plate 1023 and the main suction cup 1024 to adjust the height through the lifting mechanism 1022.
[0025] In order to facilitate the cleaning process of the internal intermittent suction and glass transfer of the first loading station 101 and the second loading station 102 by means of the adsorption and fixing component I, in this embodiment, preferably, the adsorption and fixing component I includes a main suction cup 1024 arranged at the end of the connecting plate 1023 fixed by bolts, which is convenient for moving and adjusting the main suction cup 1024 to the position of the baked glass. After the main suction cup 1024 adsorbs, fixes and transfers the glass, the glass is turned over for processing.
[0026] In order to facilitate the adjustment of the turning rod 1035 and the auxiliary suction cup 1039 to the working height, in this embodiment, preferably, the height adjustment component includes mounting frames 1031 installed at both ends of the supporting main frame 103 through cylinders. A lead screw 1033 is rotatably arranged inside the mounting frame 1031. A driving motor 1032 is installed on the lower surface of the mounting frame 1031 at the bottom end of the lead screw 1033. A moving and adjusting frame 1034 is arranged on the outer surface of the lead screw 1033. The driving motor 1032 operates to drive the lead screw 1033 to rotate, and the moving and adjusting frame 1034 is stably controlled to move on the outer surface of the lead screw 1033 until the moving and adjusting frame 1034 and the turning rod 1035 are moved to the working height.
[0027] In order to facilitate the cleaning of the turned - over lower surface of the turning rod 1035 and the sucked glass on the cleaning machine through the rotation adjustment component and facilitate the turning - over cleaning process, in this embodiment, preferably, the rotation adjustment component includes a turning rod 1035 rotatably connected to the top ends of two moving and adjusting frames 1034 through bearings. A driven gear 1036 is fixedly installed on the outer surface of one end of the turning rod 1035. A rotation motor 1038 is fixedly installed on one side of the moving and adjusting frame 1034. A driving gear 1030 is fixedly installed at the end of the rotation motor 1038 through screws. A belt 1037 is arranged on the outer surface of the driving gear 1030. When the moving and adjusting frame 1034 is moved and adjusted to the working height, the rotation motor 1038 rotates to drive the driving gear 1030 and the belt 1037. The belt 1037 drives the driven gear 1036 to rotate, so as to rotate the turning rod 1035 and the auxiliary suction cup 1039 to turn the glass over and place it inside the cleaning machine for cleaning.
[0028] In order to facilitate the re - suction of the transferred and turned - over glass by the adsorption and fixing component and then enter the cleaning machine for cleaning, in this embodiment, preferably, the adsorption and fixing component II includes an auxiliary suction cup 1039 installed at the middle position of the turning rod 1035 through a connecting frame. The glass sucked and transferred by the main suction cup 1024 can be correspondingly sucked by the auxiliary suction cup 1039 and placed on the cleaning machine for cleaning treatment, which is convenient for turning - over transfer and cleaning.
[0029] Working principle and usage process of the present utility model: For this kind of fully automatic glass baking tray to glass cleaning belt turning and transferring machine, during use, directly connect the turning and transferring machine main body 100 to the baking furnace and the cleaning machine. At this time, the bottom end of the turning and transferring machine main body 100 touches the ground to stably place the turning and transferring machine main body 100 at the position where it is used. On the surface of the baking tray loading position 104 inside the first loading station 101 and the second loading station 102, load the glass baking trays after drying the glass. The maximum allowable number of trays for feeding in the loading area is twenty trays in one row. The loading mechanism raises the baking trays, and then through the tray separation device, separates the baking trays one by one and transports them to the waiting material position. After loading, it continues to move forward to the position of the baking tray picking position 105. At this time, drive the lifting mechanism 1022 to move on the outer surface of the drive guide rail 1021 into the first loading station 101. The lifting mechanism 1022 moves downward to suck the glass inside the baking tray with the main suction cup 1024, and suck out five pieces of glass at one time. Then, reset the main suction cup 1024 to the middle position of the drive guide rail 1021 again;
[0030] At this time, drive the driving motor 1032 to rotate the lead screw 1033 to stably control the movement of the moving adjustment frame 1034 on the outer surface of the lead screw 1033 until the moving adjustment frame 1034 and the flipping rod 1035 are moved to the height where they are used. Drive the rotating motor 1038 to rotate the driving gear 1030, and drive the belt 1037 and the flipping rod 1035 to rotate 180 degrees by the belt 1037. Rotate the auxiliary suction cup 1039 to the position corresponding to the main suction cup 1024. At this time, the lifting mechanism 1022 drives the main suction cup 1024 to move downward to the position corresponding to the auxiliary suction cup 1039, and the auxiliary suction cup 1039 sucks the glass. After the auxiliary suction cup 1039 sucks the glass, perform the reverse operation again to flip the auxiliary suction cup 1039 to drive the glass to the lower surface, and place the glass at the middle position inside the support main frame 103 in the cleaning machine placed therein, and transfer it for cleaning treatment. Therefore, transfer the glass inside the first loading station 101, and then transfer the glass inside the second loading station 102, and transfer and clean the dried glass at intervals. Perform the transfer operation on both sides at the same time, and perform the cleaning and turning treatment of the glass from the baking tray to the glass fully automatically through the turning and transferring machine main body 100. The fully automatic operation does not require operators to constantly operate the equipment for production, saving labor costs, and reducing the impact of human factors on the product output and the qualified rate. The simultaneous operation of the first loading station 101 and the second loading station 102 improves the space utilization rate of the workshop, making the entire production line easy to operate and manage.
[0031] Although the embodiments of the present utility model have been shown and described (see the above detailed description), those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A fully automatic glass baking tray to glass washing belt flipping and transferring machine, comprising a flipping and transferring machine body (100), wherein the flipping and transferring machine body (100) comprises a first loading station (101) and a second loading station (102), wherein the first loading station (101) and the second loading station (102) have the same structure, and the first loading station (101) and the second loading station (102) are sequentially provided with a baking tray loading station (104), a baking tray taking station (105), a baking tray buffering station (106) and a baking tray discharging station (107) inside, wherein the connection between the first loading station (101) and the second loading station (102) is located between the two baking tray taking stations (105) and is fixedly provided with a supporting main frame (103), wherein: The flipping and transferring machine body (100) is also provided with: A flipping switching mechanism, wherein the flipping switching mechanism comprises a driving adjustment component arranged at the connection between the first loading station (101) and the second loading station (102), wherein an adsorption fixing component 1 is arranged at the bottom end of the driving adjustment component, height adjustment components are arranged on both end sides of the supporting main frame (103), a rotation adjustment component is arranged at the top end of the height adjustment component, and an adsorption fixing component 2 is arranged at the middle position of the rotation adjustment component.
2. The fully automatic glass baking tray to glass washing belt turning and transferring machine according to claim 1 is characterized in that: The driving and adjusting assembly comprises a driving guide rail (1021) fixed at the connection between the first loading station (101) and the second loading station (102) by a fixing frame, the end of the driving guide rail (1021) extending to the inner side of the first loading station (101) and the second loading station (102), the outer surface of the driving guide rail (1021) drives a lifting mechanism (1022), and the bottom end of the lifting mechanism (1022) is fixed with a connecting plate (1023) by bolts.
3. The fully automatic glass baking tray to glass washing belt turning and transferring machine according to claim 2 is characterized in that: The first adsorption and fixing component comprises a main suction cup (1024) which is fixedly mounted on the end of the connecting plate (1023) by means of bolts.
4. The fully automatic glass baking tray to glass washing belt turning and transferring machine according to claim 1, characterized in that: The height adjustment assembly comprises a mounting frame (1031) mounted at both ends of a supporting main frame (103) via a cylinder, a lead screw (1033) is rotatably disposed inside the mounting frame (1031), a driving motor (1032) is mounted on the lower surface of the mounting frame (1031) at the bottom end of the lead screw (1033), and a movable adjustment frame (1034) is disposed on the outer surface of the lead screw (1033).
5. The fully automatic glass baking tray to glass washing belt turning and transferring machine according to claim 4 is characterized in that: The rotary adjustment component comprises a flip rod (1035) rotatably connected to the top ends of two movable adjustment frames (1034) via a bearing, a driven gear (1036) being fixedly mounted on the outer surface of one end of the flip rod (1035), a rotary motor (1038) being fixedly mounted on one side of the movable adjustment frame (1034), a driving gear (1030) being fixedly mounted on the end of the rotary motor (1038) via a screw, and a belt (1037) being arranged on the outer surface of the driving gear (1030).
6. The fully automatic glass baking tray to glass washing belt turning and transferring machine according to claim 5, characterized in that: The inner surface of the belt (1037) matches the outer surface structure of the driven gear (1036) and the driving gear (1030), and the driven gear (1036) and the driving gear (1030) are connected by driving via the belt (1037).
7. The fully automatic glass baking tray to glass washing belt turning and transferring machine according to claim 5, characterized in that: The second adsorption and fixing component comprises an auxiliary suction cup (1039) installed at the middle position of the flip rod (1035) through a connecting frame.