Rotating shuttle box of rotary sewing machine
By designing a rotary sewing machine shuttle box including a rotary shuttle, a transmission, a cover and a needle plate, the problems of unstable stitching, high maintenance costs and low working efficiency in existing sewing equipment are solved, and the efficient and stable operation of the equipment and the reduction of maintenance costs are achieved.
Patent Information
- Application Number
- CN202421772862.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing sewing equipment has unstable stitching, too long needle thread head, and low working efficiency of the rotary shuttle, resulting in limited sewing speed and incomplete oil supply, resulting in lubricating oil splashing, affecting the stability and maintenance costs of the equipment.
A rotary sewing machine rotary shuttle box is designed, including a rotary shuttle part, a transmission part, a cover part and a needle plate part. It is fixed and installed by screws to ensure the device is sealed. The transmission part improves the power transmission efficiency of the rotary shuttle, the cover part prevents oil from splashing, and the needle plate part is convenient for replacing consumable parts.
It solves the problems of unstable sewing stitches, high maintenance costs and low working efficiency, improves the working efficiency and stability of the equipment, reduces lubricant splash, reduces maintenance costs, and simplifies the installation and part management of the equipment.
Smart Images

Figure CN222975450U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to various fields such as automobile leather seats, floor mats, aviation seats, leather furniture, sports shoes, leather shoes, leather clothing production, etc., and particularly relates to a rotary sewing machine shuttle box. Background Art
[0002] With the increasing requirements of people for the living standard and the quality of daily necessities, the styles and comfort of automobile interior seats have attracted more attention. The template sewing process in the application of leather has become a standard configuration for automobile interiors. The utility model is mainly used for equipment for sewing leather fabrics. At present, the existing sewing equipment in the market has problems such as unstable stitch, too long starting thread head, low working efficiency of the shuttle, seriously affecting the sewing speed, imperfect oil supply part, and the equipment cannot run quickly. The utility model realizes the simplification of the shuttle box, the equipment is convenient to assemble, reduces the maintenance cost of the equipment, and this structure ensures the sealing of the box body and reduces problems such as lubricating oil splashing. Summary of the Invention
[0003] The purpose of the utility model is to overcome the deficiencies of the above-mentioned existing technologies and provide a rotary sewing machine shuttle box. The equipment improves and optimizes the rotary sewing machine shuttle box, and solves the problems of unstable sewing stitch, high maintenance cost, and low working efficiency.
[0004] The purpose of the utility model is realized by the following technical solutions:
[0005] The rotary sewing machine shuttle box includes four parts: a shuttle part, a transmission part, a cover part, and a needle plate part.
[0006] The transmission part, the cover part, and the needle plate part are fixedly installed on the shuttle part through screws;
[0007] The shuttle part is used for the overall assembly of the shuttle box structure;
[0008] The transmission part is used for transmitting the kinetic energy generated by the motor to the shuttle;
[0009] The cover part is used for closing the maintenance hole and ensuring the sealing of the shuttle cavity to prevent oil splashing;
[0010] The needle plate part is used for fixing the position of the needle plate hole of the sewing needle to facilitate the replacement of vulnerable parts.
[0011] Among them, the shuttle part includes: a shuttle box body, a shuttle mounting plate, a shuttle, and a motor.
[0012] The shuttle is fixedly installed on the shuttle mounting plate through hexagon socket head cap screws and installed on the shuttle box body through hexagon socket head cap screws;
[0013] The described motor is fixedly installed on the rotating hook box body by screws.
[0014] Among them, the transmission part includes: a rotating hook drive shaft, a coupling, an integral bearing seat one, a pulley drive shaft, a synchronous pulley, an integral bearing seat two, a sensor mounting seat, a sensor, a sensor induction piece, a synchronous belt, and a motor synchronous pulley.
[0015] The described rotating hook drive shaft passes through the rotating hook and is connected to the pulley drive shaft through a coupling;
[0016] The integral bearing seat one, the synchronous pulley, and the integral bearing seat two are passed through by the pulley drive shaft and fixed on the pulley drive shaft by set screws;
[0017] The integral bearing seat one and the integral bearing seat two are installed on the rotating hook box body by bolts;
[0018] The described sensor is fixedly installed on the sensor mounting seat by screws and then installed on the integral bearing seat two by screws;
[0019] The described synchronous belt passes through the synchronous pulley and the motor synchronous pulley;
[0020] The described motor synchronous pulley is fixedly installed on the motor by set screws, and the motor rotates to drive the synchronous belt and the synchronous pulley to rotate, so that the power is transmitted to the rotating hook.
[0021] Among them, the cover part includes: a bearing seat cover plate, a rotating hook cover plate, a motor cover, a rotating hook shaft cover plate, a motor wheel cover plate, and a sensor cover plate.
[0022] The described bearing seat cover plate, rotating hook cover plate, motor cover, rotating hook shaft cover plate, motor wheel cover plate, and sensor cover plate are installed on the rotating hook box body by screws to ensure the sealing state of the device and protect the safety of personnel and the stability of the equipment.
[0023] Among them, the needle plate part includes: a disc, a shuttle changing iron plate, a needle plate, and a needle plate core.
[0024] The described disc is installed on the rotating hook mounting plate by countersunk head screws;
[0025] The described shuttle changing iron plate is adsorbed on the rotating hook box body by a magnet below;
[0026] The described needle plate is fixedly installed on the rotating hook box body by screws;
[0027] The described needle plate core is fixedly installed on the needle plate by countersunk head screws.
[0028] Compared with the prior art, the beneficial effects of the present utility model are:
[0029] The utility model overcomes the problems that the splicing of the existing rotating shuttle box body cannot be positioned at the concentric position, the oil supply amount of the rotating shuttle box is too large, which causes damage to the oil circuit of the equipment and leads to the splashing of lubricating oil. Through the design of the utility model, the working efficiency of the equipment is improved, the equipment runs stably, the working environment is clean and tidy, the cost is saved, and the installation of the whole rotating sewing machine rotating shuttle box is convenient and the parts are simple. Brief Description of the Drawings
[0030] Figure 1 is a three-dimensional view of the rotating shuttle box of a rotating sewing machine;
[0031] Figure 2 is a three-dimensional view of part A of the rotating shuttle of the rotating shuttle box of a rotating sewing machine;
[0032] Figure 3 is a three-dimensional view of part B of the transmission of the rotating shuttle box of a rotating sewing machine;
[0033] Figure 4 is a three-dimensional view of part C of the cover of the rotating shuttle box of a rotating sewing machine;
[0034] Figure 5 is a three-dimensional view of part D of the needle plate of the rotating shuttle box of a rotating sewing machine.
[0035] A. Rotating shuttle part B. Transmission part C. Cover part D. Needle plate part
[0036] A1. Rotating shuttle box body A2. Rotating shuttle mounting plate A3. Rotating shuttle A4. Motor
[0037] B1. Rotating shuttle drive shaft B2. Coupling B3. Integrated bearing seat 1 B4. Belt pulley drive shaft B5. Synchronous belt pulley B6. Integrated bearing seat 2 B7. Sensor mounting seat B8. Sensor B9. Sensor induction piece B10. Synchronous belt B11. Motor synchronous belt pulley
[0038] C1. Bearing seat cover plate C2. Rotating shuttle cover plate C3. Motor cover C4. Rotating shuttle shaft cover plate C5. Motor wheel cover plate C6. Sensor cover plate
[0039] D1. Disc D2. Shuttle changing iron plate D3. Needle plate D4. Needle plate core. Detailed Implementation Modes
[0040] In order to further understand the content, characteristics and effects of the present invention, the following embodiments are exemplified and described in detail with reference to the accompanying drawings. It should be noted that this embodiment is descriptive and not restrictive, and the protection scope of the present invention cannot be limited thereby.
[0041] This design mechanism is specifically used for the rotating shuttle box of a rotating sewing machine and is not applicable to other types.
[0042] Such as Figure 1As shown in the figure, the rotating hook box of a rotary sewing machine includes four parts: the rotating hook part A, the transmission part B, the cover part C, and the needle plate part D. The four parts are assembled together, and the motor operates to make the rotating hook work.
[0043] The transmission part B, the cover part C, and the needle plate part D are fixedly installed on the rotating hook part A by screws; the rotating hook part A is used for the overall assembly of the rotating hook box structure; the transmission part B is used to transfer the kinetic energy generated by the motor to the rotating hook; the cover part C is used to close the maintenance hole to ensure the sealing of the rotating hook cavity and prevent oil from splashing; the needle plate part D is used to fix the position of the needle plate hole of the sewing needle to facilitate the replacement of vulnerable parts.
[0044] As Figure 2 shown in the figure, the rotating hook part A includes: a rotating hook box body A1, a rotating hook mounting plate A2, a rotating hook A3, and a motor A4.
[0045] The rotating hook A3 is installed on the rotating hook mounting plate A2 by an internal hexagon screw, and then installed on the rotating hook box body A1 by an internal hexagon screw. The motor A4 is installed on the rotating hook box body A1 by a screw, thus completing the fixation of the required parts.
[0046] As Figure 3 shown in the figure, the transmission part B includes a rotating hook transmission shaft B1, a coupling B2, an integral bearing seat one B3, a pulley transmission shaft B4, a synchronous pulley B5, an integral bearing seat two B6, a sensor mounting seat B7, a sensor B8, a sensor induction piece B9, a synchronous belt B10, and a motor synchronous pulley B11.
[0047] The rotating hook transmission shaft B1 passes through the rotating hook A3 and is connected to the pulley transmission shaft B4 through the coupling B2. The integral bearing seat one B3, the synchronous pulley B5, and the integral bearing seat two B6 are passed through by the pulley transmission shaft B4 and fastened on the pulley transmission shaft B4 by set screws. The integral bearing seat one B3 and the integral bearing seat two B6 are installed on the rotating hook box body A1 by bolts. The sensor B8 is installed on the sensor mounting seat B7 by screws and then installed on the integral bearing seat two B6 by screws. The synchronous belt B10 passes through the synchronous pulley B5 and the motor synchronous pulley B11. The motor synchronous pulley B11 is installed on the motor A4 by a set screw. When the motor A4 rotates, it drives the synchronous belt B10 to make the synchronous pulley B5 rotate, thereby transmitting the power to the rotating hook A3 and the equipment works. Two bearing seats, namely the integral bearing seat one B3 and the integral bearing seat two B6, are used to double support the transmission part, and the stability of this part is greatly improved.
[0048] As Figure 4 shown in the figure, the cover part C includes a bearing seat cover plate C1, a rotating hook cover plate C2, a motor cover C3, a rotating hook shaft cover plate C4, a motor wheel cover plate C5, and a sensor cover plate C6. All components of this part are installed on the rotating hook box body A1 by screws to ensure the sealed state of the device, protect the safety of personnel, ensure the stability of the equipment, and keep the surrounding environment clean and tidy.
[0049] As shown Figure 5 in the figure, the needle plate part D includes a disk D1, a shuttle-changing iron plate D2, a needle plate D3, and a needle plate core D4.
[0050] The disk D1 is installed on the rotating hook mounting plate A2 by countersunk head screws. The shuttle-changing iron plate D2 is adsorbed on the rotating hook housing A1 by a magnet below. The needle plate D3 is installed on the rotating hook housing A1 by screws. The needle plate core D4 is installed on the needle plate D3 by countersunk head screws. This structure facilitates the positioning of the rotating disk and the replacement of different needle plate cores D4 to meet the requirements of the equipment.
[0051] Workflow:
[0052] The transmission part B of the rotating sewing machine rotating hook housing rotates driven by the motor A4, so that the rotating hook A3 works as required. The cover part C ensures that no foreign objects enter the rotating mechanism, ensures the safety of personnel, ensures that there is no splashing of internal oil leakage, and ensures the safe and stable operation of the equipment. The needle plate part D ensures that the equipment rotates within a specified diameter circle. At the same time, the needle plate core D4 can be replaced with different models to meet different customer requirements.
[0053] In summary, the utility model has the advantages of stable structure, high speed and efficiency, clean and tidy working environment, ensuring the safety of personnel during equipment operation, saving production costs, greatly reducing the number of parts, simple assembly, easy production, and being suitable for batch production of equipment.
Claims
1. A rotary hook box for a rotary sewing machine, comprising four parts: a rotary hook part, a transmission part, a cover part, and a needle plate part; characterized in that: The transmission part, cover part and needle plate part are fixed to the hook part by screws; the hook part is used for the overall assembly of the hook box structure; the transmission part is used to transfer the kinetic energy generated by the motor to the hook; the cover part is used to close the maintenance hole to ensure the sealing of the hook cavity to prevent oil splashing; the needle plate part is used to fix the position of the needle plate hole of the machine needle to facilitate the replacement of wearing parts.
2. The rotary hook box of a rotary sewing machine according to claim 1, characterized in that: The rotary hook part includes: a rotary hook box, a rotary hook mounting plate, a rotary hook, and a motor; the rotary hook is fixedly mounted on the rotary hook mounting plate by means of hexagon socket screws, and is mounted on the rotary hook box by means of hexagon socket screws; the motor is fixedly mounted on the rotary hook box by means of screws.
3. The rotary hook box of a rotary sewing machine according to claim 1, characterized in that: The transmission part includes: a rotary shuttle transmission shaft, a coupling, an integrated bearing seat 1, a pulley transmission shaft, a synchronous pulley, an integrated bearing seat 2, a sensor mounting seat, a sensor, a sensor sensing sheet, a synchronous belt, and a motor synchronous pulley; the rotary shuttle transmission shaft passes through the rotary shuttle and is connected to the pulley transmission shaft through a coupling; the integrated bearing seat 1, the synchronous pulley, and the integrated bearing seat 2 are passed through by the pulley transmission shaft and fixed on the pulley transmission shaft through a top screw; the integrated bearing seat 1 and the integrated bearing seat 2 are installed on the rotary shuttle box body through bolts; the sensor is fixedly installed on the sensor mounting seat by screws, and then installed on the integrated bearing seat 2 by screws; the synchronous belt passes through the synchronous pulley and the motor synchronous pulley; the motor synchronous pulley is fixedly installed on the motor through a top screw, and the synchronous belt and the synchronous pulley are driven to rotate by the rotation of the motor, so that the power is transmitted to the rotary shuttle.
4. The rotary hook box of a rotary sewing machine according to claim 1, characterized in that: The cover part includes: a bearing seat cover, a rotary hook cover, a motor cover, a rotary hook shaft cover, a motor wheel cover, and a sensor cover; the bearing seat cover, rotary hook cover, motor cover, rotary hook shaft cover, motor wheel cover, and sensor cover are installed on the rotary hook box body by screws to ensure the sealing state of the device, protect personnel safety and equipment stability.
5. The rotary hook box of a rotary sewing machine according to claim 1, characterized in that: The needle plate part includes: a disc, a shuttle changing iron plate, a needle plate, and a needle plate core; the disc is installed on the shuttle mounting plate through countersunk screws; the shuttle changing iron plate is adsorbed on the shuttle box through the magnet below; the needle plate is fixedly installed on the shuttle box through screws; the needle plate core is fixedly installed on the needle plate through countersunk screws.