Continuous zero-dyeing rinsing bath for knitted fabric

By designing the flushing components and collection components in the continuous zero-dying wash tank of knitted fabrics, the problem of insufficient cleaning is solved, comprehensive flushing and surface cleaning of the fabrics are achieved, and the convenience of the device is improved.

CN222975457UActive Publication Date: 2025-06-13HANGZHOU SINOTYTEX CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422467381.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-06-13
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The existing knitted fabric continuous zero-dyed water washing tank still retains impurities on the surface of the fabric after cleaning, resulting in insufficient cleaning.

Method used

A continuous zero-dyed water washing tank for knitted fabrics including rinsing components and collecting components is designed. The flushing assembly achieves comprehensive flushing of the fabric through the cooperation of the intermediate tube and the nozzle, and cleans the fabric surface through the scraper; the collection assembly achieves convenient collection and disassembly of the fabric through the baffle and the collection roll.

Benefits of technology

Through this design, the cleaning effect of knitted fabrics is significantly improved, ensuring thorough cleaning of the fabric surface, and improving the ease of use of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222975457U_ABST
    Figure CN222975457U_ABST
Patent Text Reader

Abstract

The utility model discloses a continuous zero-dyeing rinsing bath for knitted fabric, which comprises an outer box body, a plurality of auxiliary rollers, a water supply pipe and a drain pipe, an unwinding assembly is arranged on the left side of the outer box body, a collecting assembly is arranged on the right side of the outer box body, and a rinsing assembly for comprehensively rinsing the knitted fabric is arranged in the outer box body; the washing assembly comprises a middle pipe, the interior of the middle pipe is hollow, the middle pipe is rotationally connected with the top of the outer box body, the middle pipe penetrates through the outer box body and extends into the outer box body, and the surface of the middle pipe is communicated with a left row of nozzles and a right row of nozzles. According to the continuous zero-dyeing washing tank for the knitted fabric, when the knitted fabric is washed, a semi-bevel gear in the washing assembly is matched with an upper bevel gear and a lower bevel gear, so that a spray head swings in a reciprocating mode, then the moving fabric is comprehensively washed, the surface of the fabric is cleaned through a scraper, and the washing effect is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of knitting fabric production, in particular to a continuous zero-dyeing water washing tank for knitting fabrics. Background Art

[0002] A knitting fabric is a fabric formed by bending yarns into loops and interlacing them with knitting needles. The difference between a knitting fabric and a woven fabric lies in the different forms of the yarns in the fabric. Knitting is divided into weft knitting and warp knitting. Knitting fabrics are widely used in clothing fabrics, linings, home textiles and other products.

[0003] The reference patent publication number "CN208933652U" discloses a flat fabric water washing tank and a water washing machine thereof, including an upwardly open tank body. The tank body includes a first outer shell and an inner tank for storing water. A rotatable beating roller is provided in the cavity surrounded by the inner tank. An ultrasonic transducer is also provided in the tank body. The ultrasonic transducers are distributed around the beating roller, and the output ends of the ultrasonic transducers face the cavity.

[0004] This patent realizes the beating of the fabric. In the existing continuous zero-dyeing water washing tank for knitting fabrics, when washing the knitting fabric, the fabric is only passed through the water, resulting in some impurities still remaining on the surface of the fabric after washing. Summary of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a continuous zero-dyeing water washing tank for knitting fabrics, which solves the problem of insufficient water washing of the existing continuous zero-dyeing water washing tank for knitting fabrics.

[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: A continuous zero-dyeing water washing tank for knitting fabrics includes an outer box body, a plurality of auxiliary rollers, a water supply pipe and a drain pipe. A unwinding assembly is arranged on the left side of the outer box body, a collecting assembly is arranged on the right side of the outer box body, and a flushing assembly for comprehensively flushing the knitting fabric is arranged inside the outer box body;

[0007] The flushing assembly includes an intermediate pipe, and the inside of the intermediate pipe is hollow. The intermediate pipe is rotatably connected to the top of the outer box body, and the intermediate pipe penetrates through the outer box body and extends into the inside of the outer box body. The surface of the intermediate pipe is communicated with two rows of nozzles on the left and right. A lower bevel gear and an upper bevel gear are fixedly connected to the surface of the intermediate pipe above the outer box body.

[0008] Preferably, a bracket is fixedly connected to the top of the outer box body. A driving motor is fixedly connected to the right side of the bracket. The output end of the driving motor penetrates through the bracket and extends to the left side of the bracket. The output end of the driving motor is fixedly connected to a semi-bevel gear, and the semi-bevel gear is intermittently meshed with the lower bevel gear and the upper bevel gear for transmission.

[0009] Preferably, the water supply pipe is fixedly connected to the back surface of the outer box body through a fixing member. The water outlet of the water supply pipe is communicated with the water inlet of the middle pipe through a rotary joint. The water inlet of the water supply pipe is communicated with an external water source. The bottom end of the middle pipe is fixedly connected with a disc, and a scraper is fixedly connected to the bottom of the disc.

[0010] The collecting assembly includes two front and rear baffles and a collecting roll. Both of the two baffles are fixedly connected to the right side of the outer box body. Two left and right lower support wheels are rotatably connected to the opposite sides of the two baffles.

[0011] Preferably, support rods are rotatably connected to the opposite sides of the two baffles. An input motor is fixedly connected to one side of the support rod. The output end of the input motor penetrates through the support rod and extends to the other side of the support rod. A pressing wheel is fixedly connected to the output end of the input motor.

[0012] Preferably, the collecting roll is placed between the two left and right baffles and above the lower support wheels. Hydraulic cylinders are rotatably connected to the opposite sides of the two baffles. The other end of the hydraulic cylinder is rotatably connected to the support rod.

[0013] Beneficial effects

[0014] The utility model provides a continuous zero-dyeing water washing tank for knitted fabrics. Compared with the prior art, the following beneficial effects are achieved:

[0015] 1. For the continuous zero-dyeing water washing tank for knitted fabrics, the flushing assembly includes a middle pipe, and the inside of the middle pipe is hollow. The middle pipe is rotatably connected to the top of the outer box body and penetrates through the outer box body and extends to the inside of the outer box body. When washing the knitted fabric, the reciprocating swing of the spray head is realized through the cooperation of the semi-cone gear and the upper and lower cone gears in the flushing assembly, so as to comprehensively clean the moving fabric, and the surface of the fabric is cleaned by the scraper, improving the cleaning effect.

[0016] 2. For the continuous zero-dyeing water washing tank for knitted fabrics, the collecting assembly includes two front and rear baffles and a collecting roll. Both of the two baffles are fixedly connected to the right side of the outer box body. Two left and right lower support wheels are rotatably connected to the opposite sides of the two baffles. When the fabric cleaning is completed, it is carried out through the collecting assembly. The collecting roll in the collecting assembly can be disassembled, and the disassembly is convenient and fast, improving the convenience of the device during use. Description of the drawings

[0017] Figure 1 is the external view schematic diagram of the utility model;

[0018] Figure 2 is the sectional view of the utility model;

[0019] Figure 3Schematic diagram of the flushing mechanism of the present utility model;

[0020] Figure 4 Schematic diagram of the detachable collection component of the present utility model.

[0021] In the figure: 1. Outer box body; 2. Auxiliary roller; 3. Water supply pipe; 31. Rotary joint; 4. Drain pipe; 5. Unwinding component; 6. Collection component; 61. Baffle; 62. Collection roll; 63. Lower support wheel; 64. Support rod; 65. Input motor; 66. Pressing wheel; 67. Hydraulic cylinder; 7. Flushing component; 71. Intermediate pipe; 72. Sprinkler head; 73. Lower bevel gear; 74. Upper bevel gear; 75. Bracket; 76. Driving motor; 77. Semi-bevel gear; 78. Disc; 79. Scraper. Specific implementation mode

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1-4 , the continuous zero-dyeing water washing tank for knitted fabrics provides two technical solutions:

[0024] The first implementation mode: It includes an outer box body 1, a plurality of auxiliary rollers 2, a water supply pipe 3 and a drain pipe 4. A unwinding component 5 is arranged on the left side of the outer box body 1, a collection component 6 is arranged on the right side of the outer box body 1, and a flushing component 7 for comprehensively flushing the knitted fabric is arranged inside the outer box body 1;

[0025] The flushing component 7 includes an intermediate pipe 71, and the inside of the intermediate pipe 71 is hollow. The intermediate pipe 71 is rotatably connected to the top of the outer box body 1, and the intermediate pipe 71 penetrates through the outer box body 1 and extends to the inside of the outer box body 1. The surface of the intermediate pipe 71 is communicated with two rows of left and right sprinkler heads 72. The surface of the intermediate pipe 71 located above the outer box body 1 is fixedly connected with a lower bevel gear 73 and an upper bevel gear 74. A bracket 75 is fixedly connected to the top of the outer box body 1, and a driving motor 76 is fixedly connected to the right side of the bracket 75. The output end of the driving motor 76 penetrates through the bracket 75 and extends to the left side of the bracket 75. The output end of the driving motor 76 is fixedly connected with a semi-bevel gear 77, and the semi-bevel gear 77 is intermittently meshed and transmitted with the lower bevel gear 73 and the upper bevel gear 74.

[0026] The water supply pipe 3 is fixedly connected to the back surface of the outer box body 1 through a fixing member. The water outlet of the water supply pipe 3 is communicated with the water inlet of the intermediate pipe 71 through a rotary joint 31. The water inlet of the water supply pipe 3 is communicated with an external water source. A disc 78 is fixedly connected to the bottom end of the intermediate pipe 71, and a scraping plate 79 is fixedly connected to the bottom of the disc 78.

[0027] When washing the knitted fabric, the spray head 72 swings reciprocally through the cooperation of the semi-cone gear 77 in the flushing assembly 7 and the upper and lower cone gears, so as to comprehensively clean the moving fabric. And the surface of the fabric is cleaned by the scraping plate 79, improving the cleaning effect.

[0028] The second implementation mode is mainly different from the first implementation mode in that: the collection assembly 6 includes two front and rear baffles 61 and a collection roll 62. Both of the two baffles 61 are fixedly connected to the right side of the outer box body 1. Two left and right lower support wheels 63 are rotatably connected to the opposite sides of the two baffles 61. Two support rods 64 are rotatably connected to the opposite sides of the two baffles 61. An input motor 65 is fixedly connected to one side of the support rod 64. The output end of the input motor 65 penetrates through the support rod 64 and extends to the other side of the support rod 64. A pressing wheel 66 is fixedly connected to the output end of the input motor 65. The collection roll 62 is placed between the two left and right baffles 61 and above the lower support wheels 63. Two hydraulic cylinders 67 are rotatably connected to the opposite sides of the two baffles 61. The other end of the hydraulic cylinder 67 is rotatably connected to the support rod 64.

[0029] When the fabric cleaning is completed, it is carried out through the collection assembly 6. The collection roll in the collection assembly 6 can be disassembled, and the disassembly is convenient and fast, improving the convenience of the device during use.

[0030] During use, the fabric is passed through the outer box body 1 and bypassed around the auxiliary roller 2, and the external water source is allowed to enter the water supply pipe 3. The driving motor 76 is started to make the semi-cone gear 77 rotate. The semi-cone gear 77 rotates and intermittently meshes with the lower cone gear 73 and the upper cone gear 74, so that the intermediate pipe 71 rotates reciprocally. The reciprocal rotation of the intermediate pipe 71 makes the spray head 72 swing reciprocally, so as to wash the fabric. At the same time, when the intermediate pipe 71 rotates, the scraping plate 79 is driven by the disc 78, so as to clean the surface of the fabric. In addition, the washed fabric is collected by the collection roll 62. After the collection is completed, the hydraulic cylinder 67 is started to make the support rod 64 rotate. The rotation of the support rod 64 makes the lower support wheel 63 move away from the collection roll 62, so that the collection roll 62 can be removed. When replacing the collection roll 62, the collection roll 62 is placed above the four lower support wheels 63, and then the hydraulic cylinder 67 is started to make the support rod 64 rotate, so that the pressing wheel 66 presses on the upper part of the collection roll 62. When the input motor 65 is started to drive the pressing wheel 66 to rotate, the collection roll 62 rotates through the frictional force.

[0031] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0032] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A continuous zero-dye washing tank for knitted fabrics, comprising an outer box (1), a plurality of auxiliary rollers (2), a water supply pipe (3) and a drainage pipe (4), characterized in that: A reeling assembly (5) is arranged on the left side of the outer box (1), a collecting assembly (6) is arranged on the right side of the outer box (1), and a flushing assembly (7) for fully flushing the knitted fabric is arranged inside the outer box (1); The flushing assembly (7) comprises an intermediate tube (71), and the interior of the intermediate tube (71) is hollow. The intermediate tube (71) is rotatably connected to the top of the outer box (1), and the intermediate tube (71) passes through the outer box (1) and extends to the interior of the outer box (1). The surface of the intermediate tube (71) is connected to two rows of nozzles (72) on the left and right sides, and the surface of the intermediate tube (71) located above the outer box (1) is fixedly connected to a lower bevel gear (73) and an upper bevel gear (74).

2. The continuous zero-dye washing tank for knitted fabrics according to claim 1, characterized in that: A bracket (75) is fixedly connected to the top of the outer box body (1); a drive motor (76) is fixedly connected to the right side of the bracket (75); an output end of the drive motor (76) passes through the bracket (75) and extends to the left side of the bracket (75); a semi-bevel gear (77) is fixedly connected to the output end of the drive motor (76); and the semi-bevel gear (77) is intermittently meshed with the lower bevel gear (73) and the upper bevel gear (74) for transmission.

3. The continuous zero-dye washing tank for knitted fabrics according to claim 1, characterized in that: The water supply pipe (3) is fixedly connected to the back side of the outer box (1) via a fixing piece; the water outlet of the water supply pipe (3) is connected to the water inlet of the intermediate pipe (71) via a rotating joint (31); the water inlet of the water supply pipe (3) is connected to an external water source; the bottom end of the intermediate pipe (71) is fixedly connected to a disc (78), and the bottom of the disc (78) is fixedly connected to a scraper (79).

4. The continuous zero-dye washing tank for knitted fabrics according to claim 1, characterized in that: The collecting assembly (6) comprises two front and rear baffles (61) and a collecting roll (62); the two baffles (61) are fixedly connected to the right side of the outer box (1); and the opposite sides of the two baffles (61) are rotatably connected to two left and right lower supporting wheels (63).

5. The continuous zero-dye washing tank for knitted fabrics according to claim 4, characterized in that: The two baffles (61) are rotatably connected to a support rod (64) on one side facing away from each other; an input motor (65) is fixedly connected to one side of the support rod (64); an output end of the input motor (65) passes through the support rod (64) and extends to the other side of the support rod (64); and a pressure wheel (66) is fixedly connected to the output end of the input motor (65).

6. The continuous zero-dye washing tank for knitted fabrics according to claim 5, characterized in that: The collecting roll (62) is placed between the left and right baffles (61) and is located above the lower supporting wheel (63). The two baffles (61) are rotatably connected to the opposite sides with a hydraulic cylinder (67), and the other end of the hydraulic cylinder (67) is rotatably connected to the supporting rod (64).

Citation Information

Patent Citations

  • Open-width cloth rinsing tank and rinsing machine thereof

    CN208933652U