Industrial gas filling device with interlocking cut-off facility

By designing a bottle replacement mechanism in industrial gas filling equipment, automatic gas cylinder replacement is realized, solving the problem of time-consuming replacement of gas cylinders by manual gas cylinders, and improving the filling efficiency and practicality.

CN222977897UActive Publication Date: 2025-06-13JIANGSU NEW CITY GAS CO LTD
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Patent Information

Application Number
CN202422336813.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-06-13
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

After the existing industrial gas filling equipment is filled with gas cylinders, it is necessary to manually replace the gas cylinders, resulting in a long replacement time, affecting the filling efficiency and practicality.

Method used

A filling device with a bottle change mechanism is designed. Through the cooperation of the rotary table and the push plate, the filled gas cylinder is automatically rotated to one side and disassembled, and the new gas cylinder is moved to the filling station to realize automatic bottle change.

Benefits of technology

It improves the efficiency and practicality of gas filling, reduces the time for manually changing gas cylinders, and simultaneously discharges and filling processing, making it more convenient to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an industrial gas filling device with an interlocking cut-off facility, which relates to the technical field of gas filling and comprises a base, a gas storage tank is arranged on one side of the top of the base, and a booster pump is arranged on the top of the gas storage tank. The gravity of the pushing plate is pressed downwards, so that a transmission driving rack drives a meshed gear to rotate, a transmission rod is further driven to move, the transmission rod drives a connected clamping block to clamp, fix and limit a workpiece, the situation that filling is affected due to shaking and moving during filling is avoided, and the filled workpiece can be rotated and moved to one side so that discharging can be conducted on the workpiece conveniently. Meanwhile, a new bottle to be inflated can be moved to a station to be filled, and the process is repeated, so that the filling efficiency is improved, discharging and filling are synchronously carried out, the use is more convenient, and the practicability is higher; through the connecting assembly, the stop valve can be conveniently and regularly disassembled and assembled, so that the stop valve can be conveniently maintained and overhauled.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas filling, in particular to a filling device for industrial gases with an interlock cut-off facility. Background Technique

[0002] Industrial gases basically refer to a kind of bottled compressed liquid gas, which is in a gaseous state under normal temperature and pressure. There are many types of gases, mainly used in various industrial manufacturing aspects. In industry, it is often necessary to fill these gases for sale or transportation; and in the process of filling industrial gases, in order to improve the use safety, an interlock cut-off facility is usually used together. The interlock cut-off facility is a safety device used to automatically cut off the fluid pipeline or equipment under specific conditions to prevent accidents from occurring or intensifying. This facility is usually combined with an alarm system. When certain abnormal conditions (such as too high pressure, abnormal temperature, etc.) are detected, it can automatically start the cut-off measure, thereby protecting the safety of the system and the surrounding environment.

[0003] A kind of industrial gas filling equipment (the authorization announcement number is CN218348410U) is disclosed in the patent database, including a workbench, a gas storage tank, an air supply pipe, an increasing pump, a delivery pipe and a weighing mechanism. The workbench is placed horizontally, the gas storage tank is fixedly installed at the top of the workbench, the output end of the gas storage tank is communicated with the input end of the air supply pipe, and the output end of the air supply pipe is communicated with the input end of the increasing pump. Its gas cylinder is placed on the weighing mechanism. When the increasing pump is started, the increasing pump transports the gas in the gas storage tank through the air supply pipe into the increasing pump, and the gas is then transported through the delivery pipe into the retractable filling mechanism. The retractable filling mechanism adjusts to fill gas cylinders at different heights. The weighing mechanism weighs the gas cylinders. When the weight of the gas cylinder reaches a certain standard, the increasing pump is closed, and the gas stops filling the gas cylinder, simplifying the operation process of filling gas cylinders at different heights, improving the convenience of filling gas in gas cylinders, improving the gas filling efficiency, and improving the safety.

[0004] During the use of the above device, after the gas cylinder is filled, it is necessary to manually replace the filled gas cylinder. And the gas cylinders used to hold gases are usually relatively heavy, resulting in a long time for replacing the filled gas cylinders, low efficiency of gas cylinder filling, and poor practicability. Content of the Utility Model

[0005] The purpose of the utility model is to provide a filling device for industrial gases with an interlock cut-off facility to solve the problems put forward in the prior art.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A filling device for industrial gases with an interlocking cut-off facility, comprising a base. On one side of the top of the base, there is a gas storage tank. On the top of the gas storage tank, there is a booster pump, and the output end of the booster pump is connected to a conduit. On one side of the conduit, there is a cut-off valve, and one end of the cut-off valve is connected to a gas guide pipe. On one side of the lower end of the gas guide pipe, there is a pressure sensor. On one side of the gas storage tank, there is an interlocking cut-off equipment main body fixedly installed and connected to the cut-off valve and the pressure sensor. Both ends of the cut-off valve are respectively connected to the conduit and the gas guide pipe through connection components. On one side of the top of the base, there is a bracket, and on the top of the bracket, there is a telescopic rod. The telescopic end of the telescopic rod is connected to a support frame inside the bracket, and one end of the support frame is connected to the gas guide pipe. The lower end of the gas guide pipe is connected to a filling head. Below the inner side of the bracket on the top of the base, there is a bottle-changing mechanism. The bottle-changing mechanism includes a turntable, and the turntable is rotatably installed on the top of the base. An installation groove is opened on the top of the base, and a motor is fixedly installed in the installation groove.

[0007] Further, the bottle-changing mechanism further includes fixing seats, and there are several fixing seats. The several fixing seats are symmetrically arranged on the top of the turntable. Inside the fixing seats, there are push plates. On symmetric positions below the push plates inside the fixing seats, gears are rotatably installed. Above the gears, there are racks meshingly connected. The racks are movably connected to the bottom of the push plates through connecting rods. Inside the fixing seats, limiting rods are symmetrically arranged, and sliding grooves adapted to the limiting rods are symmetrically opened on the outer walls of the racks. On the outside of the fixing seats, there are transmission rods, and one end of the lower part of the transmission rod is inserted into the fixing seats. On the top of the horizontal part of the lower part of the transmission rod, there are several tooth grooves one meshing with the gears. One end of the upper part of the transmission rod is connected to a clamping block inside the fixing seats, and the clamping block is located above the push plate. The bottom of the push plate is connected to a guide rod, and the lower end of the guide rod is connected to a stop block below the turntable. A spring is sleeved on the outside of the guide rod above the stop block. The setting of the bottle-changing mechanism allows multiple bottles to be filled to be placed in the fixing seats, causing them to move downward and push the fixing seats to move, thereby driving the clamping blocks to clamp and limit them, avoiding shaking and other problems during filling, and enabling the filled steel cylinders to be rotated to one side for disassembly, and moving the new bottles to be filled to the filling position for filling. It is convenient to use, improves work efficiency, and has stronger practicability.

[0008] Further, the connecting component includes a connecting disk, and the connecting disk is fixedly sleeved on the outer side of one end of the conduit. Flange disks are connected to both the conduit and the air duct near one end of the cut-off valve. The connecting disk is located on the side of the flange disk away from the cut-off valve. A driving groove is formed in the side wall of the connecting disk. Threaded cylinders penetrating the connecting disk are rotatably installed at symmetric positions in the driving groove. A driving ring is sleeved on the outer side of the threaded cylinder. A toothed ring is arranged in the driving groove. A plurality of tooth grooves two meshing with the toothed ring are formed on the outer wall of the driving ring. Limiting rings are connected to both sides of the toothed ring. Ring grooves adapted to the limiting rings are symmetrically formed in the inner wall of the driving groove. The cut-off valve and the connecting disk are connected by bolts, and the bolts are threadedly connected with the threaded cylinders. The arrangement of the connecting component facilitates the disassembly, assembly, maintenance and repair of the cut-off valve, and is convenient to use.

[0009] Further, both ends of the connecting rod are respectively hinged to the push plate and the rack. The transmission rod is U-shaped. The clamping block is arc-shaped, and rubber layers are arranged on the opposite inner walls of the clamping block to facilitate the transmission of power and drive the clamping block to clamp and fix the workpiece.

[0010] Further, a support rod is fixedly installed on one side of the inner top of the bracket, and the lower end of the support rod is inserted into a groove formed in the top of the turntable. A plurality of support rods are arranged at the bottom of the turntable, and rolling balls are rotatably installed at the bottoms of the support rods to support the turntable and assist its rotation, making it more stable.

[0011] Further, the combined structure of the connecting disk and the driving groove is in an I shape. A plurality of support columns are symmetrically arranged on the outer wall of the toothed ring. The threaded cylinder is rotatably connected to the connecting disk through a bearing to apply force to the toothed ring through the support columns to drive its rotation.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. Through the bottle changing mechanism of the present utility model, multiple bottles to be inflated can be placed in the fixed seat, and their gravity presses down the push plate to move downward, thereby driving the driving rack to drive the meshing gear to rotate, and further driving the transmission rod to move, so that the connected clamping block clamps and fixes the workpiece, limits it, avoids shaking and moving during filling, affects filling, and can rotate and move the filled workpiece to one side for blanking. At the same time, new bottles to be inflated will also move to the working station for filling. In this way, the filling efficiency is improved, the blanking and filling processes are synchronized, and it is more convenient to use and has stronger practicability;

[0014] 2. Through the connecting component of the present utility model, the cut-off valve can be conveniently disassembled and assembled regularly for maintenance and repair. Description of the Drawings

[0015] Figure 1 is the overall structural schematic diagram of the present utility model;

[0016] Figure 2 is the enlarged structural schematic diagram of A in the present utility model Figure 1 ;

[0017] Figure 3 is the enlarged structural schematic diagram of B in the present utility model Figure 1 ;

[0018] Figure 4 is the structural schematic diagram between the connecting plate and the toothed ring of the present utility model

[0019] Figure 5 is the enlarged structural schematic diagram between the connecting plate and the driving ring of the present utility model

[0020] Reference numerals in the figure: 1, base; 2, gas storage tank; 3, booster pump; 4, main body of interlock cut-off equipment; 5, cut-off valve; 6, pressure sensor; 7, bracket; 8, telescopic rod; 9, support rod; 10, turntable; 11, fixed seat; 12, push plate; 13, connecting rod; 14, rack; 15, limiting rod; 16, gear; 17, transmission rod; 18, clamping block; 19, guide rod; 20, stop block; 21, spring; 22, connecting plate; 23, toothed ring; 24, limiting ring; 25, threaded cylinder; 26, driving ring; 27, motor Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model

[0022] Embodiment: As shown in Figure 1 - Figure 5As shown in the figure, the utility model provides a technical solution: a filling device for industrial gas with an interlock cut-off facility, including a base 1. On one side of the top of the base 1, there is a gas storage tank 2. On the top of the gas storage tank 2, there is a booster pump 3, and the output end of the booster pump 3 is connected with a conduit. On one side of the conduit, there is a cut-off valve 5, and one end of the cut-off valve 5 is connected with a gas guide pipe. On one side of the lower end of the gas guide pipe, there is a pressure sensor 6. On one side of the gas storage tank 2, there is an interlock cut-off equipment main body 4 fixedly installed and connected with the cut-off valve 5 and the pressure sensor 6. In this example, the interlock cut-off equipment main body 4, the cut-off valve 5 and the pressure sensor 6 form an interlock cut-off facility, which can, when the gas volume in the bottle reaches the required value, detect through the pressure sensor 6 that the air pressure reaches the set value, and then control the cut-off valve 5 to work through the interlock cut-off equipment main body 4 for cut-off treatment and stop gas transmission, improving the use safety; and this part of the mechanism is prior art, so no detailed description is made for it; both ends of the cut-off valve 5 are respectively connected with the conduit and the gas guide pipe through connection components. On one side of the top of the base 1, there is a bracket 7, and on the top of the bracket 7, there is a telescopic rod 8. The telescopic end of the telescopic rod 8 is connected with a support frame inside the bracket 7, and one end of the support frame is connected with the gas guide pipe. The lower end of the gas guide pipe is connected with an inflation head. At the lower part inside the bracket 7 on the top of the base 1, there is a bottle-changing mechanism. The bottle-changing mechanism includes a turntable 10, and the turntable 10 is rotatably installed on the top of the base 1. An installation groove is opened on the top of the base 1, and a motor 27 is fixedly installed in the installation groove. In this example, the bottle-changing mechanism further includes a fixed seat 11, and there are several fixed seats 11. The several fixed seats 11 are symmetrically arranged on the top of the turntable 10. Inside the fixed seat 11, there is a push plate 12. On the symmetric positions below the push plate 12 inside the fixed seat 11, gears 16 are rotatably installed. Above the gears 16, there are rack bars 14 meshed and connected. The rack bars 14 are movably connected with the bottom of the push plate 12 through connecting rods 13. Inside the fixed seat 11, limiting rods 15 are symmetrically arranged, and sliding grooves adapted to the limiting rods 15 are symmetrically opened on the outer walls of the rack bars 14. Outside the fixed seat 11, transmission rods 17 are symmetrically arranged, and one end of the lower part of the transmission rod 17 is inserted into the fixed seat 11. On the top of the horizontal part of the lower part of the transmission rod 17, several tooth grooves one meshed with the gears 16 are opened. One end of the upper part of the transmission rod 17 is connected with a clamping block 18 inside the fixed seat 11, and the clamping block 18 is located above the push plate 12. The bottom of the push plate 12 is connected with a guide rod 19, and the lower end of the guide rod 19 is connected with a stop block 20 below the turntable 10. A spring 21 is sleeved on the outside of the guide rod 19 above the stop block 20. The setting of the bottle-changing mechanism can place multiple bottles to be inflated into the fixed seat 11, making it move downward to drive the fixed seat 11 to move, thereby driving the clamping block 18 to clamp and limit it, avoiding shaking and other problems during inflation, and can rotate the inflated steel cylinder to one side for disassembly, and move the new bottle to be inflated to the filling position for filling, which is convenient to use, improves the work efficiency and has stronger practicability.In this example, the connecting component includes a connecting plate 22, and the fixed sleeve of the connecting plate 22 belongs to the outer side of one end of the conduit. Flange plates are connected to both the conduit and the air duct near one end of the cut-off valve 5. The connecting plate 22 is located on the side of the flange plate away from the cut-off valve 5. A driving groove is formed in the side wall of the connecting plate 22. Threaded cylinders 25 penetrating the connecting plate 22 are rotatably installed at symmetric positions in the driving groove. A driving ring 26 is sleeved on the outer side of the threaded cylinder 25. A toothed ring 23 is provided in the driving groove. A number of second toothed grooves meshing with the toothed ring 23 are formed on the outer wall of the driving ring 26. Limiting rings 24 are connected to both sides of the toothed ring 23. Ring grooves adapted to the limiting rings 24 are symmetrically formed in the inner wall of the driving groove. The cut-off valve 5 and the connecting plate 22 are connected by bolts, and the bolts are threadedly connected to the threaded cylinders 25. The setting of the connecting component can facilitate the disassembly, assembly, inspection and maintenance of the cut-off valve 5, and is convenient to use.

[0023] In this example, both ends of the connecting rod 13 are hinged to the push plate 12 and the rack 14 respectively. The transmission rod 17 is U-shaped, and the clamping block 18 is arc-shaped. Rubber layers are provided on the opposite inner walls of the clamping block 18 to facilitate the transmission of power and drive the clamping block 18 to clamp and fix the workpiece. In this example, a support rod 9 is fixedly installed on one side of the inner top of the bracket 7, and the lower end of the support rod 9 is inserted into a groove formed in the top of the turntable 10. A number of support rods are provided at the bottom of the turntable 10, and balls are rotatably installed at the bottoms of the support rods to support the turntable 10 and assist its rotation to make it more stable. In this example, the combined structure of the connecting plate 22 and the driving groove is in the shape of a capital "I". A number of columns are symmetrically provided on the outer wall of the toothed ring 23. The threaded cylinder 25 is rotatably connected to the connecting plate 22 through a bearing to apply force to the toothed ring 23 through the columns to drive its rotation.

[0024] Working principle of the utility model: During use, place the bottle to be inflated into the fixed seat 11. Under its own gravity, it pushes down the push plate 12, causing the push plate 12 to push the connecting rod 13. The connecting rod 13 drives the connected rack 14 to slide along the limiting rod 15, causing the rack 14 to drive the gear 16 to rotate. The gear 16 cooperates with the first tooth groove to drive the transmission rod 17 to move. The transmission rod 17 drives the connected clamping block 18 to move, thereby clamping the workpiece and limiting and fixing it to prevent shaking during filling, which may affect the filling effect. At the same time, when the push plate 12 moves downward, it pushes the guide rod 19 to drive the stopper 20 and then stretches the spring 21. After that, start the motor 27 to drive the turntable 10 to rotate, moving the bottle to be inflated on it below the filling station. Then, start the telescopic rod 8 to drive the inflation head to move downward for filling. When the filling is completed, start the motor 27 to drive the turntable 10 to rotate, moving the filled bottle to one side, moving the new bottle to be inflated to the station for inflation, and at the same time, the filled bottle can be removed, unloaded, and a new bottle can be installed, improving the filling efficiency and making it more convenient to use. When it is necessary to disassemble and repair the cut-off valve 5, apply force to the support column to drive the toothed ring 23 to rotate. The toothed ring 23 rotates under the guiding and limiting of the limiting ring 24. Thus, the toothed ring 23 cooperates with the second tooth groove to drive the limiting ring 24 to drive the threaded cylinder 25 to rotate, separating it from the bolt, making it convenient to disassemble the cut-off valve 5. During installation, repeat the above operation to connect the threaded cylinder 25 with the bolt, making it convenient to disassemble, install, repair, and maintain the cut-off valve 5, with convenient use and stronger practicability.

[0025] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. An industrial gas filling device with an interlocking cut-off facility, comprising a base (1), a gas storage tank (2) being provided on one side of the top of the base (1), a booster pump (3) being provided on the top of the gas storage tank (2), and a conduit being connected to the output end of the booster pump (3), characterized in that: A cut-off valve (5) is provided on one side of the conduit, and one end of the cut-off valve (5) is connected to an air guide tube, and a pressure sensor (6) is provided on one side of the lower end of the air guide tube. An interlock cut-off device body (4) connected to the cut-off valve (5) and the pressure sensor (6) is fixedly mounted on one side of the gas storage tank (2). Both ends of the cut-off valve (5) are connected to the conduit and the air guide tube via connecting components, respectively. A bracket (7) is provided on one side of the top of the base (1), and a telescopic rod (8) is provided on the top of the bracket (7). The telescopic end of the telescopic rod (8) is connected to a support frame in the bracket (7), and one end of the support frame is connected to the air guide tube. The lower end of the air guide tube is connected to an inflation head. A bottle changing mechanism is provided on the top of the base (1) at the lower inner part of the bracket (7). The bottle changing mechanism comprises a turntable (10), and the turntable (10) is rotatably mounted on the top of the base (1). A mounting groove is provided on the top of the base (1), and a motor (27) is fixedly mounted in the mounting groove.

2. The filling device of industrial gas with interlocking cut-off facility according to claim 1 is characterized in that: The bottle changing mechanism further comprises a fixing seat (11), and a plurality of fixing seats (11) are provided. The plurality of fixing seats (11) are symmetrically arranged on the top of the turntable (10). A push plate (12) is provided in the fixing seat (11). Gears (16) are rotatably installed at symmetrical positions below the push plate (12) in the fixing seat (11). Racks (14) are meshingly connected above the gears (16). The racks (14) are movably connected to the bottom of the push plate (12) via a connecting rod (13). Limiting rods (15) are symmetrically provided in the fixing seat (11), and sliding holes adapted to the limiting rods (15) are symmetrically opened on the outer wall of the racks (14). A transmission rod (17) is symmetrically arranged on the outer side of the fixed seat (11), and one end of the lower part of the transmission rod (17) is inserted into the fixed seat (11). A plurality of tooth grooves meshing with the gear (16) are opened at the top of the lower horizontal part of the transmission rod (17). One end of the upper part of the transmission rod (17) is connected to a clamping block (18) in the fixed seat (11), and the clamping block (18) is located above the push plate (12). A guide rod (19) is connected to the bottom of the push plate (12), and the lower end of the guide rod (19) is connected to a stopper (20) below the turntable (10). A spring (21) is sleeved on the outer side of the guide rod (19) above the stopper (20).

3. The filling device of industrial gas with interlocking cut-off facility according to claim 1 is characterized in that: The connection assembly comprises a connection disk (22), and the connection disk (22) is fixedly sleeved on the outside of one end of the conduit. The conduit and the air guide tube are both connected to a flange at one end close to the shut-off valve (5). The connection disk (22) is located on the side of the flange away from the shut-off valve (5). A driving groove is provided on the side wall of the connection disk (22). Threaded barrels (25) penetrating the connection disk (22) are rotatably embedded and installed at symmetrical positions in the driving groove. A driving ring (26) is sleeved on the outside of the threaded barrel (25). A gear ring (23) is provided in the driving groove. A plurality of tooth grooves meshing with the gear ring (23) are provided on the outer wall of the driving ring (26). Limiting rings (24) are connected to both sides of the gear ring (23). Annular grooves matching the limiting rings (24) are symmetrically provided on the inner wall of the driving groove. The shut-off valve (5) and the connection disk (22) are connected by bolts, and the bolts are threadedly connected to the threaded barrel (25).

4. The filling device of industrial gas with interlocking cut-off facility according to claim 2 is characterized in that: The two ends of the connecting rod (13) are respectively hinged to the push plate (12) and the rack (14); the transmission rod (17) is U-shaped; the clamping block (18) is arc-shaped; and a rubber layer is provided on the inner wall opposite to the clamping block (18).

5. The filling device of industrial gas with interlocking cut-off facility according to claim 2 is characterized in that: A support rod (9) is fixedly mounted on one side of the top of the bracket (7), and the lower end of the support rod (9) is inserted into a groove provided on the top of the turntable (10). A plurality of support rods are provided at the bottom of the turntable (10), and a rolling ball is rotatably embedded at the bottom of the support rod.

6. The filling device of industrial gas with interlocking cut-off facility according to claim 3 is characterized in that: The combined structure of the connecting disk (22) and the driving groove is in an I-shape, a plurality of pillars are symmetrically provided on the outer wall of the gear ring (23), and the threaded cylinder (25) is rotatably connected to the connecting disk (22) via a bearing.

Citation Information

Patent Citations

  • Industrial gas filling equipment

    CN218348410U