Heat exchanger assembly structure

By using the plug-in of the heat exchanger assembly structure to drive the support rod to rotate and point to the correct interface end, providing standards for the sleeve of the U-shaped tube, the problem of misconnection and falling off in the prior art is solved, and a more efficient assembly and handling process is achieved.

CN222978390UActive Publication Date: 2025-06-13WUHAN XUGAN ELECTRICAL APPLIANCE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421951615.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-06-13
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

The existing heat exchanger assembly structure is prone to misconnection when the U-shaped tube is sleeved, resulting in rework, and the U-shaped tube is prone to fall off during the handling process, affecting working efficiency.

Method used

The plug-in of the heat exchange tube drives the support rod to rotate, and the pointing rod is marked with two interface ends that should be connected to each other, providing standards for the subsequent sleeve of U-shaped tubes, ensuring that the connection between the U-shaped tube and the interface end of the heat exchange tube is more firm and preventing it from falling off.

Benefits of technology

Effectively prevent U-shaped pipe sleeve from being reworked due to incorrect interface, enhance the firmness of the connector ends of the U-shaped pipe and the heat exchange pipe, avoid the U-shaped pipe falling off during handling, and improve work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of condenser production, and particularly relates to a heat exchanger assembly structure which comprises a condenser, a tube plate is fixedly assembled on one side of the condenser, grooves are formed in the two ends of the outer wall of the tube plate, a rotating block is rotationally connected to the middle of each groove, pointing rods are symmetrically and fixedly connected to the outer wall of each rotating block, and the pointing rods are fixedly connected to the outer wall of the tube plate. A rotating shaft is rotationally connected to the interior of the tube plate, one end of the rotating shaft is fixedly connected with a first bevel gear, and a second bevel gear is fixedly connected to the position, located in the tube plate, of one end of the rotating block; the supporting rod is driven to rotate through insertion of the heat exchange tube, so that the pointing rod rotates, two interface ends which should be sleeved with each other are marked, a standard is provided for subsequent sleeving of the U-shaped tube, reworking caused by wrong sleeving of interfaces of the U-shaped tube is prevented, sleeving of the U-shaped tube and the interface ends of the heat exchange tube can be firmer, the U-shaped tube is prevented from falling off in the carrying process, and the service life of the U-shaped tube is prolonged. And the whole structure improves the working efficiency, and time and labor are saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of condenser production, and particularly relates to an assembly structure of a heat exchanger. Background Art

[0002] A condenser is a component of a refrigeration system and belongs to a type of heat exchanger. It can convert a gas or vapor into a liquid and transfer the heat in the tube to the air near the tube in a very fast manner. The production of a condenser is a complex and precise process, involving various materials, processes, and equipment configurations. The main raw materials include aluminum foil rolls, copper tubes, etc. Aluminum foil is used to make fins to enhance the heat dissipation effect of the condenser by increasing the heat exchange area. Copper tubes are widely used in the heat exchange pipes of condensers due to their excellent heat conduction performance.

[0003] In the existing heat exchanger assembly structure, the heat exchange copper tubes are sequentially passed through the fins and the tube sheet, and a U-shaped tube is sleeved on the interface end of the heat exchange tube, and then welded and fixed. However, since the outer shapes of the interface ends of the heat exchange tubes are the same and arranged neatly, it is not easy to distinguish. When sleeving the U-shaped tube, if the proficiency is not high, the U-shaped tube may be sleeved on the wrong interface, resulting in rework. Moreover, during the process of transporting the sleeved U-shaped tube to be welded, the U-shaped tube often falls off. Content of the Utility Model

[0004] The purpose of the utility model is to provide an assembly structure of a heat exchanger. By inserting the heat exchange tube to drive the support rod to rotate, the pointing rod rotates, marking the two interface ends that should be sleeved with each other, providing a standard for the subsequent sleeving of the U-shaped tube, preventing the U-shaped tube from being sleeved on the wrong interface and causing rework, enabling the sleeving of the U-shaped tube and the interface end of the heat exchange tube to be more firm, avoiding the U-shaped tube from falling off during the transportation process, and improving the work efficiency of the whole structure, which is more time-saving and labor-saving.

[0005] The technical solution adopted by the utility model is specifically as follows:

[0006] An assembly structure of a heat exchanger, including a condenser. One side of the condenser is fixedly assembled with a tube sheet. Both ends of the outer wall of the tube sheet are provided with grooves. The middle of the groove is rotatably connected with a rotating block. The outer wall of the rotating block is symmetrically and fixedly connected with pointing rods. A rotating shaft is rotatably connected inside the tube sheet. One end of the rotating shaft is fixedly connected with a bevel gear one. One end of the rotating block and inside the tube sheet is fixedly connected with a bevel gear two. The bevel gear two is meshed with the bevel gear one. A rotating groove is penetrated and opened between two tube holes at both ends of the tube sheet. The top of the rotating shaft and inside the rotating groove is symmetrically and fixedly connected with support rods. The inner wall of the rotating groove is fixedly connected with a bending spring. The bending spring is fixedly connected with the rotating shaft through a connecting plate at one end.

[0007] A number of heat exchange tubes are assembled inside the condenser in a movable manner, and tube holes for the heat exchange tubes to penetrate are equidistantly perforated through the middle of the tube sheet.

[0008] One end of the heat exchange tube is sleeved with a U-shaped tube in a staggered manner on one side of the tube sheet, and a cross plate is fixedly connected to the outer wall of the tube sheet on the outer side of the rotating block.

[0009] A fitting rod is fixedly connected to the bent part of the U-shaped tube, and dividing rods are symmetrically fixedly connected to one end of the fitting rod.

[0010] A tapered head is fixedly connected to one end of the dividing rod, a through slot is arranged between the two dividing rods, and embedding slots for the dividing rods to be embedded are equidistantly perforated through the middle of the cross plate.

[0011] The technical effect achieved by the present utility model is that: the rotation of the support rod is driven by the insertion of the heat exchange tube, so that the pointing rod rotates, marking two interface ends that should be sleeved with each other, providing a standard for the subsequent sleeving of the U-shaped tube, preventing the U-shaped tube from being sleeved with the wrong interface and causing rework, enabling the sleeving of the U-shaped tube and the interface end of the heat exchange tube to be more firm, avoiding the U-shaped tube falling off during handling, and the whole structure improves the working efficiency and is relatively time-saving and labor-saving. Description of the Drawings

[0012] Figure 1 is the overall external view of the heat exchanger assembly structure provided by the embodiment of the present utility model;

[0013] Figure 2 is Figure 1 the partial enlarged view at A in

[0014] Figure 3 is Figure 1 the partial enlarged view at B in

[0015] Figure 4 is the structural disassembly view of the heat exchanger assembly structure provided by the embodiment of the present utility model;

[0016] Figure 5 is Figure 4 the partial enlarged view at C in

[0017] Figure 6 is the back structure view of the rotating block provided by the embodiment of the present utility model.

[0018] In the drawings, the list of components represented by each reference numeral is as follows:

[0019] 1. Condenser; 101. Tube sheet; 102. U-shaped tube; 103. Horizontal plate; 104. Insertion rod; 105. Branch rod; 106. Through groove; 107. Tapered head; 108. Groove; 109. Rotating block; 110. Pointing rod; 111. Tube hole; 112. Insertion groove; 113. Rotating shaft; 114. Support rod; 115. First bevel gear; 116. Connecting plate; 117. Bending spring; 118. Rotating groove; 119. Second bevel gear; 120. Heat exchange tube. Detailed implementation mode

[0020] In order to make the purpose and advantages of the present utility model clearer, the present utility model will be specifically described below in conjunction with embodiments. It should be understood that the following text is only used to describe one or several specific implementation modes of the present utility model, and does not strictly limit the specific protection scope claimed by the present utility model.

[0021] As Figure 1 , Figure 3 , Figures 5-6 shown, a heat exchanger assembly structure includes a condenser 1. A number of heat exchange tubes 120 are movably assembled inside the condenser 1. A tube sheet 101 is fixedly assembled on one side of the condenser 1. Tube holes 111 for the heat exchange tubes 120 to pass through are equidistantly formed through the middle of the tube sheet 101. Grooves 108 are formed at both ends of the outer wall of the tube sheet 101. A rotating block 109 is rotatably connected to the middle of the groove 108. Pointing rods 110 are symmetrically and fixedly connected to the outer wall of the rotating block 109. A rotating shaft 113 is rotatably connected inside the tube sheet 101. A first bevel gear 115 is fixedly connected to one end of the rotating shaft 113. A second bevel gear 119 is fixedly connected to one end of the rotating block 109 and located inside the tube sheet 101. The second bevel gear 119 is meshed with the first bevel gear 115. A rotating groove 118 is formed through between two tube holes 111 at both ends of the tube sheet 101. Support rods 114 are symmetrically and fixedly connected to the top of the rotating shaft 113 and located inside the rotating groove 118. A bending spring 117 is fixedly connected to the inner wall of the rotating groove 118. The bending spring 117 is fixedly connected to the rotating shaft 113 through a connecting plate 116 at one end.

[0022] According to the above structure, the heat exchange tube 120 is inserted into the condenser 1 from the end with the groove 108. When the heat exchange tube 120 passes through the tube hole 111, it will push the support rod 114 until one end of the support rod 114 is flush with the opening of the rotating groove 118. The heat exchange tube 120 passes through the tube sheet 101. The support rod 114 drives the rotating shaft 113 to rotate, and the bending spring 117 contracts accordingly. The rotating shaft 113 drives the first bevel gear 115 and the second bevel gear 119 to rotate together. The second bevel gear 119 drives the rotating block 109 to rotate, and the rotating block 109 drives the pointing rod 110 to rotate, so that the pointing rod 110 points to the interface ends of two heat exchange tubes 120 that are diagonally distributed at this time.

[0023] Refer to the attached Figures 1-3 、 Figure 5 At one end of the heat exchange tube 120 and on one side of the tube sheet 101, U-shaped tubes 102 are sleeved in a staggered manner. On the outer wall of the tube sheet 101 and outside the rotating block 109, a cross plate 103 is fixedly connected. At the bent part of the U-shaped tube 102, an inserting rod 104 is fixedly connected. At one end of the inserting rod 104, separating rods 105 are symmetrically fixedly connected. At one end of the separating rods 105, a conical head 107 is fixedly connected. A through groove 106 is arranged between the two separating rods 105. At the middle part of the cross plate 103, inserting grooves 112 for the separating rods 105 to be inserted are equidistantly penetrated and opened.

[0024] According to the above structure, the U-shaped tube 102 is sleeved on the interface end of the heat exchange tube 120 according to the direction indicated by the pointing rod 110. Slightly pinch the two separating rods 105 to make them contract. After the separating rods 105 and the conical head 107 pass through the inserting grooves 112, release the separating rods 105. The conical head 107 rebounds due to the loss of external force and thus gets stuck on one side of the cross plate 103, preventing the U-shaped tube 102 from falling off. In the utility model, the insertion of the heat exchange tube 120 drives the support rod 114 to rotate, so that the pointing rod 110 rotates, marking the two interface ends that should be sleeved with each other, providing a standard for the subsequent sleeving of the U-shaped tube 102, preventing the U-shaped tube 102 from being sleeved on the wrong interface and causing rework, enabling the sleeving of the U-shaped tube 102 and the interface end of the heat exchange tube 120 to be more firm, avoiding the U-shaped tube 102 from falling off during the handling process, and the whole structure improves the work efficiency and is relatively time-saving and labor-saving.

[0025] The working principle of the utility model is as follows: Insert the heat exchange tube 120 into the condenser 1 from the end with the groove 108. When the heat exchange tube 120 passes through the tube hole 111, it will push the support rod 114 until one end of the support rod 114 is flush with the opening of the rotating groove 118. The heat exchange tube 120 passes through the tube sheet 101. The support rod 114 drives the rotating shaft 113 to rotate, and the bending spring 117 contracts accordingly. The rotating shaft 113 drives the bevel gear one 115 and the bevel gear two 119 to rotate together. The bevel gear two 119 drives the rotating block 109 to rotate. The rotating block 109 drives the pointing rod 110 to rotate, so that the pointing rod 110 points to the two interface ends of the heat exchange tubes 120 that are diagonally distributed at this time. Sleeve the U-shaped tube 102 on the interface end of the heat exchange tube 120 according to the direction indicated by the pointing rod 110. Slightly pinch the two separating rods 105 to make them contract. After the separating rods 105 and the conical head 107 pass through the inserting grooves 112, release the separating rods 105. The conical head 107 rebounds due to the loss of external force and thus gets stuck on one side of the cross plate 103, preventing the U-shaped tube 102 from falling off.

[0026] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model. The structures, devices, and operation methods not specifically described and explained in the present utility model are implemented by conventional means in the art without special explanation and limitation.

Claims

1. A heat exchanger assembly structure, comprising a condenser (1), a tube sheet (101) being fixedly assembled on one side of the condenser (1), characterized in that: Grooves (108) are provided at both ends of the outer wall of the tube sheet (101); a rotating block (109) is rotatably connected to the middle of the groove (108); a pointing rod (110) is symmetrically fixedly connected to the outer wall of the rotating block (109); a rotating shaft (113) is rotatably connected to the inside of the tube sheet (101); one end of the rotating shaft (113) is fixedly connected to a bevel gear 1 (115); one end of the rotating block (109) is fixedly connected to a bevel gear 2 (119) located inside the tube sheet (101); The second bevel gear (119) is meshedly connected with the first bevel gear (115); a rotation groove (118) is provided between the two tube holes (111) at the two ends of the tube plate (101); a support rod (114) is symmetrically fixedly connected to the top of the rotation shaft (113) and inside the rotation groove (118); a bending spring (117) is fixedly connected to the inner wall of the rotation groove (118); and the bending spring (117) is fixedly connected to the rotation shaft (113) via a connecting plate (116) at one end.

2. A heat exchanger assembly structure according to claim 1, characterized in that: A plurality of heat exchange tubes (120) are movably assembled inside the condenser (1), and tube holes (111) for the heat exchange tubes (120) to pass through are provided at equal intervals through the middle of the tube sheet (101).

3. A heat exchanger assembly structure according to claim 2, characterized in that: One end of the heat exchange tube (120) and located on one side of the tube sheet (101) is staggeredly sleeved with a U-shaped tube (102), and the outer wall of the tube sheet (101) and located on the outer side of the rotating block (109) is fixedly connected with a transverse plate (103).

4. A heat exchanger assembly structure according to claim 3, characterized in that: An embedded rod (104) is fixedly connected to the bending portion of the U-shaped tube (102), and a branch rod (105) is symmetrically fixedly connected to one end of the embedded rod (104).

5. A heat exchanger assembly structure according to claim 4, characterized in that: One end of the branch rod (105) is fixedly connected to a conical head (107), a through slot (106) is provided between the two branch rods (105), and embedding slots (112) for embedding the branch rods (105) are equidistantly penetrated through the middle of the cross plate (103).