Slag water control device
By introducing crushing components and dust reduction components into the slag water control device, the problems of device blockage and air pollution are solved, effective crushing of slag and effective filtration of dust are achieved, and the practicality and environmental protection performance of the device are improved.
Patent Information
- Application Number
- CN202422170436.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing slag water control device does not have the function of crushing, which can easily lead to blockage when the slag is large and lacks dust reduction function. The dry slag is dusty when discharged, resulting in air pollution.
A slag water control device is designed, including a crushing assembly and a dust reduction assembly. The crushing assembly uses a motor to drive the crushing roller to crush the slag to avoid clogging; the dust reduction assembly uses a fan and a filtering device to filter the dust to reduce air pollution.
Through the use of the crushing assembly, the device is blocked due to excessive slag volume, and the filtering effect of the dust reduction assembly is significantly reduced, and the practicality and environmental protection performance of the device are improved.
Smart Images
Figure CN222978504U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of slag water control, and particularly relates to a slag water control device. Background Technique
[0002] The melt generated during pyrometallurgy, which floats on the surface of liquid substances such as metals, mainly consists of oxides (silicon dioxide, aluminum oxide, calcium oxide, magnesium oxide), often contains sulfides and entangles a small amount of metals.
[0003] Chinese Patent Application No. 2022218278280 discloses a water removal device for the recycling of waste incineration slag. Among them, the water removal device for the recycling of waste incineration slag includes a drying box, the inner bottom end of the drying box is rotatably connected with a stirring roller, and both ends above the stirring roller are provided with first heating modules, and the first heating modules are fixedly connected to the drying box; a through hole is opened in the middle of the top of the drying box, chutes are opened on both sides at both ends of the through hole, sliders are slidably fitted in the chutes, a fixing plate is fixedly connected between the sliders, and a water-absorbing sponge is fixedly connected to the bottom end of the fixing plate. Through the above structure, a baffle, a circulation box and a second heating module are provided. By using the baffle to block, slow circulation is achieved, and second heating modules are arranged on both sides of the circulation box to realize temperature heating. The circulation box is made of a heat-conducting plate material, which has a better function of absorbing heat and drying again, so that the moisture is completely evaporated and dried.
[0004] The above-mentioned disclosed patent does not have a crushing function and cannot crush the slag entering the drying box. When the slag has a large volume, it is easy to cause the device to be blocked. At the same time, the original device does not have a dust reduction function, and the dust is large when the dried slag is discharged, which causes great air pollution. Content of the Utility Model
[0005] In order to solve the problems raised in the above background technique, the utility model provides a slag water control device, which has the characteristics of a crushing function and can crush the slag entering the drying box.
[0006] To achieve the above object, the utility model provides the following technical solution: A slag water control device includes a drying box, a circulation box is arranged at the lower end of the drying box, a plurality of baffles are arranged inside the circulation box, second heating modules are arranged at both ends inside the circulation box, a stirring mechanism is arranged at the lower side inside the drying box, a first heating module is arranged at one end inside the drying box, a water-absorbing sponge is arranged at the upper end inside the drying box, a feeding port is arranged at one side of the upper end of the drying box, a dust reduction component is arranged at the lower end of the circulation box, and a crushing component is arranged at the position inside the drying box corresponding to the feeding port.
[0007] Preferably, the crushing assembly includes a motor, a first crushing roller, a second crushing roller, a diversion plate, a first gear, a second gear, and a lubrication assembly. Among them, a motor is arranged at a position corresponding to the feed inlet at the front end of the drying box. A first crushing roller is arranged at the output end of the motor. A second crushing roller is arranged on one side of the first crushing roller. A first gear and a second gear are respectively arranged at the rear ends of the first crushing roller and the second crushing roller. Two diversion plates are arranged at positions corresponding to the first crushing roller and the second crushing roller at the upper end inside the drying box. A lubrication assembly is arranged at positions corresponding to the first gear and the second gear at the rear side of the upper end of the drying box.
[0008] Preferably, the lubrication assembly includes an oil tank, an oil injection pipe, a liquid level window, a bent pipe, and a rope body. Among them, an oil tank is arranged at a position corresponding to the first gear and the second gear at the upper end of the drying box. An oil injection pipe is arranged on one side of the upper end of the oil tank. A liquid level window is arranged at one end of the oil tank. A bent pipe is arranged on one side of the oil injection pipe. A rope body is arranged inside the bent pipe.
[0009] Preferably, the sides of the second crushing roller and the first crushing roller are tangent to the sides of the diversion plate. Bearing rotating seats are arranged between the first crushing roller and the drying box and between the second crushing roller and the drying box.
[0010] Preferably, the dust reduction assembly includes a dust reduction box, an annular pipe, a connecting rod, a connecting pipe, a dust inlet, a sand layer, an activated carbon layer, and a fan. Among them, a dust reduction box is arranged at the lower side of one end of the circulation box. A fan is arranged on one side of the upper end of the dust reduction box. A sand layer is arranged inside the dust reduction box. An activated carbon layer is arranged above the sand layer. An annular pipe is arranged at the lower side of the circulation box. A plurality of dust inlets are arranged inside the annular pipe. The annular pipe is connected to the circulation box through a connecting rod. A connecting pipe is arranged between the annular pipe and the dust reduction box.
[0011] Preferably, the included angle between adjacent dust inlets is 45 degrees. The dust inlets and the annular pipe are of welded integral structure. The connecting rod and the annular pipe and the connecting rod and the circulation box are both welded by spot welding.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. By setting the crushing assembly in the present utility model, the motor is started to drive the first crushing roller to rotate clockwise. The first crushing roller drives the second crushing roller to rotate counterclockwise through the first gear and the second gear. The slag is added into the drying box through the feed inlet. The slag enters between the first crushing roller and the second crushing roller through the diversion plate. The first crushing roller and the second crushing roller rotate to crush the slag. By setting the crushing assembly, the slag added into the drying box can be crushed, avoiding blockage of the device caused by the large volume of the slag.
[0014] 2. The utility model is provided with a dust reduction component. When the slag after drying is discharged from the lower end of the circulation box, there will be dust. When the fan is turned on, the fan forms a negative pressure in the dust inlet through the dust reduction box, the connecting pipe and the annular pipe. The dust enters the annular pipe through the dust inlet, and then enters the dust reduction box. The sand layer and the activated carbon layer in the dust reduction box filter the dust and then discharge it from the dust reduction box. By setting the dust reduction component, the dust generated by discharging materials can be dust-reduced, improving the practicability of the device. Description of the Drawings
[0015] Figure 1 is a three-dimensional view of the utility model;
[0016] Figure 2 is a sectional three-dimensional view of the utility model;
[0017] Figure 3 is a rear three-dimensional view of the utility model;
[0018] Figure 4 is a three-dimensional view of the annular pipe of the utility model;
[0019] In the figure: 1. Drying box; 2. Crushing component; 21. Motor; 22. First crushing roller; 23. Second crushing roller; 24. Drainage plate; 25. First gear; 26. Second gear; 27. Lubrication component; 271. Oil tank; 272. Oil injection pipe; 273. Liquid level window; 274. Folded pipe; 275. Rope body; 3. Dust reduction component; 31. Dust reduction box; 32. Annular pipe; 33. Connecting rod; 34. Connecting pipe; 35. Dust inlet; 36. Sand layer; 37. Activated carbon layer; 38. Fan; 4. Circulation box; 5. Feed inlet; 6. First heating module; 7. Water absorption sponge; 8. Stirring mechanism; 9. Baffle; 10. Second heating module. Detailed Embodiment
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] Embodiment 1
[0022] Please refer to Figures 1-4, the present utility model provides the following technical solutions: A slag water control device includes a drying box 1, a circulation box 4 is arranged at the lower end of the drying box 1, a plurality of baffles 9 are arranged inside the circulation box 4, second heating modules 10 are arranged at both ends inside the circulation box 4, a stirring mechanism 8 is arranged at the lower side inside the drying box 1, a first heating module 6 is arranged at one end inside the drying box 1, a water-absorbing sponge 7 is arranged at the upper end inside the drying box 1, a feed inlet 5 is arranged at one side of the upper end of the drying box 1, a dust-removing component 3 is arranged at the lower end of the circulation box 4, and a crushing component 2 is arranged at a position corresponding to the feed inlet 5 inside the drying box 1.
[0023] Specifically, the crushing component 2 includes a motor 21, a first crushing roller 22, a second crushing roller 23, a diversion plate 24, a first gear 25, a second gear 26, and a lubrication component 27. Among them, a motor 21 is arranged at a position corresponding to the feed inlet 5 at the front end of the drying box 1, a first crushing roller 22 is arranged at the output end of the motor 21, a second crushing roller 23 is arranged on one side of the first crushing roller 22, a first gear 25 and a second gear 26 are respectively arranged at the rear ends of the first crushing roller 22 and the second crushing roller 23, two diversion plates 24 are arranged at positions corresponding to the first crushing roller 22 and the second crushing roller 23 at the upper end inside the drying box 1, and a lubrication component 27 is arranged at positions corresponding to the first gear 25 and the second gear 26 at the rear side of the upper end of the drying box 1.
[0024] By adopting the above technical solution, the motor 21 is started to drive the first crushing roller 22 to rotate clockwise, the first crushing roller 22 drives the second crushing roller 23 to rotate counterclockwise through the first gear 25 and the second gear 26, the slag is added into the drying box 1 through the feed inlet 5, the slag enters between the first crushing roller 22 and the second crushing roller 23 through the diversion plate 24, and the first crushing roller 22 and the second crushing roller 23 rotate to crush the slag. By arranging the crushing component 2, the slag added into the drying box 1 can be crushed, avoiding blockage of the device caused by the large volume of the slag.
[0025] Specifically, the lubrication component 27 includes an oil tank 271, an oil injection pipe 272, a liquid level window 273, a folding pipe 274, and a rope body 275. Among them, an oil tank 271 is arranged at a position corresponding to the first gear 25 and the second gear 26 at the upper end of the drying box 1, an oil injection pipe 272 is arranged at one side of the upper end of the oil tank 271, a liquid level window 273 is arranged at one end of the oil tank 271, a folding pipe 274 is arranged at one side of the oil injection pipe 272, and a rope body 275 is arranged inside the folding pipe 274.
[0026] By adopting the above technical solution, lubricating oil can be injected into the oil tank 271 through the oil injection pipe 272, the rope body 275 in the folding pipe 274 can absorb the lubricating oil, and one end of the rope body 275 drips the lubricating oil onto the first gear 25 and the second gear 26, achieving the lubrication effect on the first gear 25 and the second gear 26.
[0027] Specifically, the sides of the second crushing roller 23 and the first crushing roller 22 are tangent to the sides of the drainage plate 24, and bearing rotating seats are provided between the first crushing roller 22 and the drying box 1 and between the second crushing roller 23 and the drying box 1.
[0028] By adopting the above technical solution, the second crushing roller 23 and the first crushing roller 22 will not rub against the drainage plate 24 during rotation, and both the second crushing roller 23 and the first crushing roller 22 can rotate in the drying box 1.
[0029] When this embodiment is in use, when the slag water control device is in use, the device is installed in a suitable position, and the slag is added into the drying box 1 through the feed inlet 5. The stirring mechanism 8 can stir the slag. At the same time, the first heating module 6 dries the slag, and the water-absorbing sponge 7 can absorb the water vapor. Then the slag enters the circulation box 4 and slides downward on the baffle 9. At the same time, the second heating module 10 can dry the slag again. Then the slag is discharged from the circulation box 4. By setting the crushing assembly 2, the motor 21 is started to drive the first crushing roller 22 to rotate clockwise. The first crushing roller 22 drives the second crushing roller 23 to rotate counterclockwise through the first gear 25 and the second gear 26. The slag is added into the drying box 1 through the feed inlet 5. The slag enters between the first crushing roller 22 and the second crushing roller 23 through the drainage plate 24. The first crushing roller 22 and the second crushing roller 23 rotate to crush the slag. By setting the crushing assembly 2, the slag added into the drying box 1 can be crushed to avoid blockage of the device caused by the large volume of the slag. By setting the lubricating assembly 27, lubricating oil can be injected into the oil tank 271 through the oil injection pipe 272. The rope body 275 in the folding pipe 274 can absorb the lubricating oil. One end of the rope body 275 drips the lubricating oil onto the first gear 25 and the second gear 26 to achieve the lubrication effect on the first gear 25 and the second gear 26.
[0030] Embodiment 2
[0031] The difference between this embodiment and Embodiment 1 is that the dust reduction assembly 3 includes a dust reduction box 31, an annular pipe 32, a connecting rod 33, a connecting pipe 34, a dust inlet 35, a sand layer 36, an activated carbon layer 37 and a fan 38. Among them, a dust reduction box 31 is provided on the lower side of one end of the circulation box 4, a fan 38 is provided on one side of the upper end of the dust reduction box 31, a sand layer 36 is provided inside the dust reduction box 31, an activated carbon layer 37 is provided above the sand layer 36, an annular pipe 32 is provided on the lower side of the circulation box 4, several dust inlets 35 are provided inside the annular pipe 32, the annular pipe 32 is connected to the circulation box 4 through a connecting rod 33, and a connecting pipe 34 is provided between the annular pipe 32 and the dust reduction box 31.
[0032] By adopting the above technical solution, there will be dust when the slag after drying is discharged from the lower end of the circulation box 4. When the fan 38 is turned on, the fan 38 makes a negative pressure formed in the dust inlet 35 through the dust settling box 31, the connecting pipe 34 and the annular pipe 32. The dust enters the annular pipe 32 through the dust inlet 35, and then the dust enters the dust settling box 31. The gravel layer 36 and the activated carbon layer 37 in the dust settling box 31 filter the dust and then discharge the dust settling box 31. By setting the dust settling component 3, the dust generated by the discharging can be dust-settled, improving the practicability of the device.
[0033] Specifically, the angle between adjacent dust inlets 35 is 45 degrees. The dust inlet 35 and the annular pipe 32 are of welded integral structure. Both between the connecting rod 33 and the annular pipe 32 and between the connecting rod 33 and the circulation box 4 are welded by spot welding.
[0034] By adopting the above technical solution, a plurality of dust inlets 35 can be equidistantly distributed, and the spot welding makes the connection between the connecting rod 33 and the annular pipe 32 and between the connecting rod 33 and the circulation box 4 more firm.
[0035] When this embodiment is in use, by setting the dust settling component 3, there will be dust when the slag after drying is discharged from the lower end of the circulation box 4. When the fan 38 is turned on, the fan 38 makes a negative pressure formed in the dust inlet 35 through the dust settling box 31, the connecting pipe 34 and the annular pipe 32. The dust enters the annular pipe 32 through the dust inlet 35, and then the dust enters the dust settling box 31. The gravel layer 36 and the activated carbon layer 37 in the dust settling box 31 filter the dust and then discharge the dust settling box 31. By setting the dust settling component 3, the dust generated by the discharging can be dust-settled, improving the practicability of the device.
[0036] The motor 21 in the present utility model is an existing publicly disclosed technology, and the selected model is 5IK120GN-CF.
[0037] The fan 38 in the present utility model is an existing publicly disclosed technology, and the selected model is 4-72C.
[0038] The structures and working principles of the drying box 1, the circulation box 4, the feed inlet 5, the first heating module 6, the water-absorbing sponge 7, the stirring mechanism 8, the baffle 9 and the second heating module 10 in the present utility model have been disclosed in the waste incineration slag recycling and water removal device with the Chinese patent application number 2022218278280. Its working principle is to add the slag into the drying box 1 through the feed inlet 5. The stirring mechanism 8 can stir the slag. At the same time, the first heating module 6 dries the slag. The water-absorbing sponge 7 can absorb the water vapor. Then the slag enters the circulation box 4 and slides down on the baffle 9. At the same time, the second heating module 10 can dry the slag again. Then the slag is discharged from the circulation box 4.
[0039] Working principle and usage process of the utility model: When the slag water control device is in use, the device is installed at a suitable position, and the slag is added into the drying box 1 through the feeding port 5. The stirring mechanism 8 can stir the slag, and at the same time, the first heating module 6 dries the slag. The water-absorbing sponge 7 can absorb the water vapor. Then the slag enters the circulation box 4 and slides down on the baffle 9. At the same time, the second heating module 10 can dry the slag again. Then the slag is discharged from the circulation box 4. By setting the crushing component 2, the motor 21 is started to drive the first crushing roller 22 to rotate clockwise. The first crushing roller 22 drives the second crushing roller 23 to rotate counterclockwise through the first gear 25 and the second gear 26. The slag is added into the drying box 1 through the feeding port 5. The slag passes through the diversion plate 24 and enters between the first crushing roller 22 and the second crushing roller 23. The first crushing roller 22 and the second crushing roller 23 rotate to crush the slag. By setting the crushing component 2, the slag added into the drying box 1 can be crushed to avoid blockage of the device caused by the large volume of the slag. By setting the lubricating component 27, lubricating oil can be injected into the oil tank 271 through the oil injection pipe 272. The rope body 275 in the folding pipe 274 can absorb the lubricating oil. One end of the rope body 275 drips the lubricating oil onto the first gear 25 and the second gear 26 to lubricate the first gear 25 and the second gear 26. By setting the dust reduction component 3, there will be dust when the dried slag is discharged from the lower end of the circulation box 4. The fan 38 is started. The fan 38 forms negative pressure in the dust inlet 35 through the dust reduction box 31, the connecting pipe 34 and the annular pipe 32. The dust enters the annular pipe 32 through the dust inlet 35, and then the dust enters the dust reduction box 31. The gravel layer 36 and the activated carbon layer 37 in the dust reduction box 31 filter the dust and then discharge the dust reduction box 31. By setting the dust reduction component 3, the dust generated by discharging can be dust-reduced to improve the practicability of the device.
[0040] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A slag water control device, comprising a drying box (1), a circulation box (4) is arranged at the lower end of the drying box (1), a plurality of baffles (9) are arranged inside the circulation box (4), second heating modules (10) are arranged at both ends inside the circulation box (4), a stirring mechanism (8) is arranged at the lower side inside the drying box (1), a first heating module (6) is arranged at one end inside the drying box (1), a water-absorbing sponge (7) is arranged at the upper end of the drying box (1), and a feed port (5) is arranged at one side of the upper end of the drying box (1), characterized in that: A dust reduction component (3) is arranged at the lower end of the circulation box (4), and a crushing component (2) is arranged at a position corresponding to the feed inlet (5) inside the drying box (1).
2. A slag water control device according to claim 1, characterized in that: The pulverizing assembly (2) comprises a motor (21), a pulverizing roller 1 (22), a pulverizing roller 2 (23), a guide plate (24), a gear 1 (25), a gear 2 (26) and a lubricating assembly (27), wherein the motor (21) is arranged at a position corresponding to the feed port (5) at the front end of the drying box (1), the pulverizing roller 1 (22) is arranged at the output end of the motor (21), the pulverizing roller 2 (23) is arranged at one side of the pulverizing roller 1 (22), the rear ends of the pulverizing roller 1 (22) and the pulverizing roller 2 (23) are respectively provided with gear 1 (25) and gear 2 (26), two guide plates (24) are arranged at positions corresponding to the pulverizing roller 1 (22) and the pulverizing roller 2 (23) at the upper end of the drying box (1), and the lubricating assembly (27) is arranged at a position corresponding to the gear 1 (25) and the gear 2 (26) at the rear side of the upper end of the drying box (1).
3. A slag water control device according to claim 2, characterized in that: The lubrication assembly (27) comprises an oil tank (271), an oil filling pipe (272), a liquid level window (273), a folded pipe (274) and a rope body (275), wherein the oil tank (271) is arranged at a position on the upper end of the drying box (1) corresponding to the gear one (25) and the gear two (26), an oil filling pipe (272) is arranged on one side of the upper end of the oil tank (271), a liquid level window (273) is arranged on one end of the oil tank (271), a folded pipe (274) is arranged on one side of the oil filling pipe (272), and a rope body (275) is arranged inside the folded pipe (274).
4. A slag water control device according to claim 2, characterized in that: The sides of the second crushing roller (23) and the first crushing roller (22) are tangent to the sides of the guide plate (24), and a bearing rotating seat is provided between the first crushing roller (22) and the drying box (1) and between the second crushing roller (23) and the drying box (1).
5. The slag water control device according to claim 1, characterized in that: The dust reduction assembly (3) comprises a dust reduction box (31), an annular tube (32), a connecting rod (33), a connecting tube (34), a dust inlet (35), a sand and gravel layer (36), an activated carbon layer (37) and a fan (38), wherein the dust reduction box (31) is arranged at the lower side of one end of the circulation box (4), the fan (38) is arranged at one side of the upper end of the dust reduction box (31), a sand and gravel layer (36) is arranged inside the dust reduction box (31), an activated carbon layer (37) is arranged on the upper side of the sand and gravel layer (36), an annular tube (32) is arranged at the lower side of the circulation box (4), a plurality of dust inlets (35) are arranged inside the annular tube (32), the annular tube (32) and the circulation box (4) are connected via a connecting rod (33), and a connecting tube (34) is arranged between the annular tube (32) and the dust reduction box (31).
6. A slag water control device according to claim 5, characterized in that: The adjacent dust inlets (35) are at an angle of forty-five degrees, the dust inlet (35) and the annular tube (32) are welded into an integrated structure, and the connecting rod (33) and the annular tube (32) as well as the connecting rod (33) and the circulation box (4) are spot welded.