Microcrystal white corundum calcining device

By designing a cylinder calcining device and using rotary heating technology, the problems of slow calcining speed and uneven heating of existing calcining devices are solved, and efficient and uniform calcining of microcrystalline white corundum is achieved, and production efficiency is improved.

CN222978573UActive Publication Date: 2025-06-13ZHENGZHOU SONGSEN SPECIAL ALUMINA CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421812198.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-13
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing microcrystalline white corundum calcination device has slow calcination speed and is unevenly heated, which affects the calcination quality and production efficiency.

Method used

A cylinder calcining device is designed, and the calcining cylinder is heated by a silicon carbon rod and driven to rotate by a motor. A calcining assembly is provided inside to lift and flip the microcrystalline white corundum to achieve uniform heating and accelerate the calcining process.

Benefits of technology

Through the design of rotary calcining cylinder and calcining assembly, uniform heating inside the calcining cylinder and rapid calcining of microcrystalline white corundum are achieved, improving the calcining quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222978573U_ABST
    Figure CN222978573U_ABST
Patent Text Reader

Abstract

The utility model discloses a microcrystalline white corundum calcining device, which belongs to the technical field of calcining in the production process of microcrystalline white corundum and comprises a base plate, an auxiliary base is fixedly arranged on the upper surface of the base plate, a transverse cylinder is fixedly arranged at the upper end of the auxiliary base, and a calcining cylinder is rotatably connected in the transverse cylinder. A calcining assembly is arranged in the calcining cylinder; the left end of the calcining cylinder is communicated with a left extension cylinder, the right end of the calcining cylinder is communicated with a right extension cylinder, and the outside of the left extension cylinder is connected with a stabilizing assembly for assisting the calcining cylinder to stably rotate; the outer portion of the right extending cylinder is connected with a driving assembly used for driving the calcining cylinder to rotate. All space areas in the calcining cylinder can be uniformly heated and have the same temperature, and the calcining quality of microcrystalline white corundum is improved; the calcining speed of the microcrystalline white corundum can be greatly increased, and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of calcination in the production process of microcrystalline white fused alumina, and particularly relates to a microcrystalline white fused alumina calcination device. Background Technique

[0002] Microcrystalline white fused alumina is a white abrasive made from alumina powder through high-temperature melting. It has a slightly higher hardness than brown fused alumina and slightly lower toughness. Microcrystalline white fused alumina has the characteristics of uniform particle size composition, low magnetic substance content, high bulk density, high hardness, good toughness, high cleanliness, etc., and is suitable for surface beautification treatment of various high-end products, processes or hardware products. After sandblasting, the surface is white and free of any impurities, eliminating the trouble of cleaning. Fine-grade microcrystalline white fused alumina can be used as the first choice for polishing and grinding. It can also be used as an additive for various products, making solid and coated abrasives, wet or dry or jet sand, suitable for ultra-precision grinding and polishing in the crystal and electronics industries and making high-grade refractory materials, etc. It has the advantages of high hardness, high toughness, high wear resistance, etc., so it is widely used in the processing of difficult-to-machine materials such as tool steel, ductile stainless steel, and heat-resistant alloy steel. In the process of producing microcrystalline white fused alumina, the calcination device is an essential equipment. Through high-temperature calcination treatment, the performance of microcrystalline white fused alumina can be further improved, such as increasing the surface roughness of abrasive grains and increasing hydrophilicity. When the existing calcination device calcines microcrystalline white fused alumina, the calcination speed is slow and the heating in different areas of the calcination furnace is uneven. Therefore, a new type of calcination device is needed. Content of the Utility Model

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a microcrystalline white fused alumina calcination device to solve the problems in the above background technique.

[0004] The purpose of the utility model is achieved as follows: A microcrystalline white fused alumina calcination device, which includes a substrate, an auxiliary base is fixedly arranged on the upper surface of the substrate, a horizontal cylinder is fixedly arranged at the upper end of the auxiliary base, a calcination cylinder is rotatably connected inside the horizontal cylinder, and a calcination component is arranged inside the calcination cylinder; a left extension cylinder is communicated with the left end of the calcination cylinder, a right extension cylinder is communicated with the right end of the calcination cylinder, and a stabilizing component for assisting the stable rotation of the calcination cylinder is connected to the outside of the left extension cylinder; a driving component for driving the rotation of the calcination cylinder is connected to the outside of the right extension cylinder.

[0005] Further, the driving component includes a first sprocket fixedly arranged on the outside of the right extension cylinder, a motor is fixedly arranged on the upper surface of the substrate, the output shaft of the motor is connected with a transmission shaft, a vertical plate is arranged on the upper surface of the substrate corresponding to the motor, the other end of the transmission shaft is rotatably connected with the vertical plate, and a second sprocket is fixedly arranged on the outside of the transmission shaft, and the second sprocket is connected with the first chain through a chain.

[0006] Further, the stabilizing component includes a turntable fixedly arranged outside the left extension cylinder. On the upper surface of the base plate, a left matching part and a right matching part that cooperate with the turntable are fixedly arranged. The left matching part and the right matching part are used to make the turntable rotate at a stable speed.

[0007] Further, both the left matching part and the right matching part include a connecting seat. At the upper end of the connecting seat, a first support plate and a second support plate extending vertically upward are fixedly arranged. A pin shaft is fixedly arranged between the first support plate and the second support plate. A roller is rotatably connected to the outside of the pin shaft, and the outer surface of the roller contacts the outer surface of the turntable.

[0008] Further, the calcining component includes an inclined plate fixedly arranged on the inner wall of the calcining cylinder, and an arc part is fixedly arranged at the inner end of the inclined plate. The arc part is used to lift the white fused alumina being calcined inside from the lower part of the calcining cylinder to the upper part of the calcining cylinder when the calcining cylinder rotates.

[0009] Preferably, the driving component includes a first belt pulley fixedly arranged outside the right extension cylinder. On the upper surface of the base plate, a motor is fixedly arranged. The output shaft of the motor is connected to a transmission shaft. On the upper surface of the base plate and corresponding to the motor, a vertical plate is arranged. The other end of the transmission shaft is rotatably connected to the vertical plate. A second belt pulley is fixedly arranged on the outside of the transmission shaft, and the second belt pulley is connected to the first belt pulley through a belt.

[0010] The beneficial effects of the present utility model are as follows: By setting the calcining device as a cylindrical calcining cylinder, when calcining microcrystalline white fused alumina, the calcining cylinder is heated by silicon carbide rods, and the heating of the calcining cylinder is realized through electric energy. Microcrystalline white fused alumina is placed inside the calcining cylinder. While the microcrystalline white fused alumina is heated, the calcining cylinder rotates, which can make all the space areas inside the calcining cylinder be heated evenly and have the same temperature, improving the calcining quality of microcrystalline white fused alumina. At the same time, a calcining component is arranged inside the calcining cylinder. The calcining component is used to lift the microcrystalline white fused alumina on the inner bottom surface of the calcining cylinder to the upper part inside the calcining cylinder when the calcining cylinder rotates. When the calcining component lifts the microcrystalline white fused alumina and rotates synchronously with the calcining cylinder, when reaching the highest point, the microcrystalline white fused alumina inside the calcining component falls again onto the inner bottom surface of the calcining cylinder due to the overturning of the calcining component, and this cycle is repeated, which can greatly accelerate the calcining speed of microcrystalline white fused alumina and improve production efficiency. Description of the Drawings

[0011] Figure 1 is the front view structural schematic diagram of the present utility model;

[0012] Figure 2 is the left top view three-dimensional structural schematic diagram of the present utility model;

[0013] Figure 3 is the right top view three-dimensional structural schematic diagram of the present utility model;

[0014] Figure 4 It is a right - view three - dimensional structure schematic diagram of the present utility model.

[0015] In the figure: 1. Substrate; 2. Auxiliary base; 3. Horizontal cylinder; 4. Calcination cylinder; 5. Left extension cylinder; 6. Right extension cylinder; 7. First sprocket; 8. Motor; 9. Transmission shaft; 10. Second sprocket; 11. Chain; 12. Turntable; 13. Connecting seat; 14. First support plate; 15. Second support plate; 16. Roller; 17. Inclined plate; 18. Arc part. Specific embodiments

[0016] The following further describes the present utility model in detail with reference to the accompanying drawings. It should be noted that all the azimuth terms such as up - down, front - back, left - right, etc. appearing in the present utility model are azimuth terms made with Figure 1 as the reference drawing, and all azimuth terms do not limit the present utility model, but are only for more clearly explaining and interpreting the present utility model. Embodiment

[0017] As Figures 1-4 shown, this embodiment discloses a calcination device for microcrystalline white corundum, which includes a substrate 1. An auxiliary base 2 is fixedly arranged on the upper surface of the substrate 1. A horizontal cylinder 3 is fixedly arranged at the upper end of the auxiliary base 2. A calcination cylinder 4 is rotatably connected inside the horizontal cylinder 3, and a calcination component is arranged inside the calcination cylinder 4; a left extension cylinder 5 is communicated with the left end of the calcination cylinder 4, and a right extension cylinder 6 is communicated with the right end of the calcination cylinder 4. A stabilizing component for assisting the stable rotation of the calcination cylinder 4 is connected to the outside of the left extension cylinder 5; a driving component for driving the rotation of the calcination cylinder 4 is connected to the outside of the right extension cylinder 6.

[0018] In this embodiment, the calcination device is set as a cylindrical calcination cylinder 4. When calcining microcrystalline white corundum, the calcination cylinder 4 is heated by silicon carbide rods, and the heating of the calcination cylinder 4 is realized through electric energy. Microcrystalline white corundum is placed inside the calcination cylinder 4. While the microcrystalline white corundum is heated, the calcination cylinder 4 rotates, which can make all the spatial areas inside the calcination cylinder 4 be heated evenly and have the same temperature, improving the calcination quality of microcrystalline white corundum. At the same time, a calcination component is arranged inside the calcination cylinder 4. The calcination component is used to lift the microcrystalline white corundum on the inner bottom surface of the calcination cylinder 4 to the upper part inside the calcination cylinder 4 when the calcination cylinder 4 rotates. When the calcination component lifts the microcrystalline white corundum and rotates synchronously with the calcination cylinder 4, when reaching the highest point, the microcrystalline white corundum inside the calcination component falls again onto the inner bottom surface of the calcination cylinder 4 due to the flipping of the calcination component, and so on in a cycle, which can greatly accelerate the calcination speed of microcrystalline white corundum and improve production efficiency. Embodiment

[0019] As Figures 1-4As shown in the figure, this embodiment discloses a calcination device for microcrystalline white fused alumina, which includes a substrate 1. A auxiliary base 2 is fixedly arranged on the upper surface of the substrate 1. A horizontal cylinder 3 is fixedly arranged at the upper end of the auxiliary base 2. A calcination cylinder 4 is rotatably connected inside the horizontal cylinder 3, and a calcination component is arranged inside the calcination cylinder 4. A left extension cylinder 5 is communicated with the left end of the calcination cylinder 4, and a right extension cylinder 6 is communicated with the right end of the calcination cylinder 4. A stabilizing component for assisting the stable rotation of the calcination cylinder 4 is connected to the outside of the left extension cylinder 5. A driving component for driving the rotation of the calcination cylinder 4 is connected to the outside of the right extension cylinder 6.

[0020] For better effect, the driving component includes a first sprocket 7 fixedly arranged on the outside of the right extension cylinder 6. A motor 8 is fixedly arranged on the upper surface of the substrate 1. The output shaft of the motor 8 is connected with a transmission shaft 9. A vertical plate is arranged on the upper surface of the substrate 1 corresponding to the motor 8. The other end of the transmission shaft 9 is rotatably connected with the vertical plate. A second sprocket 10 is fixedly arranged on the outside of the transmission shaft 9. The second sprocket 10 is connected with the first chain 11 through a chain 11.

[0021] For better effect, the stabilizing component includes a turntable 12 fixedly arranged on the outside of the left extension cylinder 5. A left fitting and a right fitting which cooperate with the turntable 12 are fixedly arranged on the upper surface of the substrate 1. The left fitting and the right fitting are used to make the turntable 12 rotate at a stable speed.

[0022] For better effect, both the left fitting and the right fitting include a connecting seat 13. A first support plate 14 and a second support plate 15 extending vertically upward are fixedly arranged at the upper end of the connecting seat 13. A pin shaft is fixedly arranged between the first support plate 14 and the second support plate 15. A roller 16 is rotatably connected to the outside of the pin shaft. The outer surface of the roller 16 is in contact with the outer surface of the turntable 12.

[0023] For better effect, the calcination component includes an inclined plate 17. The inclined plate 17 is fixedly arranged on the inner wall of the calcination cylinder 4, and an arc part 18 is fixedly arranged at the inner end of the inclined plate 17. The arc part 18 is used to lift the white fused alumina being calcined inside from the lower part of the calcination cylinder 4 to the upper part of the calcination cylinder 4 when the calcination cylinder 4 rotates.

[0024] In this embodiment, the calcination device is set as a cylindrical calcination cylinder 4. When calcining microcrystalline white fused alumina, the calcination cylinder 4 is heated by silicon carbide rods, and the heating of the calcination cylinder 4 is achieved through electric energy. Microcrystalline white fused alumina is placed inside the calcination cylinder 4. While the microcrystalline white fused alumina is being heated, the calcination cylinder 4 rotates, enabling all spatial regions inside the calcination cylinder 4 to be evenly heated and have the same temperature, thereby improving the calcination quality of microcrystalline white fused alumina. At the same time, a calcination component is arranged inside the calcination cylinder 4. The calcination component is used to lift the microcrystalline white fused alumina on the inner bottom surface of the calcination cylinder 4 to the upper part inside the calcination cylinder 4 when the calcination cylinder 4 rotates. When the calcination component lifts the microcrystalline white fused alumina and rotates synchronously with the calcination cylinder 4, when it reaches the highest point, the microcrystalline white fused alumina inside the calcination component falls back onto the inner bottom surface of the calcination cylinder 4 due to the flipping of the calcination component, and this cycle repeats, which can greatly accelerate the calcination speed of microcrystalline white fused alumina. Embodiment

[0025] As Figures 1-4 As shown in the figure, this embodiment discloses a microcrystalline white fused alumina calcination device, which includes a substrate 1. A auxiliary base 2 is fixedly arranged on the upper surface of the substrate 1. A horizontal cylinder 3 is fixedly arranged at the upper end of the auxiliary base 2. A calcination cylinder 4 is rotatably connected inside the horizontal cylinder 3. A calcination component is arranged inside the calcination cylinder 4; a left extension cylinder 5 is communicated with the left end of the calcination cylinder 4, and a right extension cylinder 6 is communicated with the right end of the calcination cylinder 4. A stabilizing component for assisting the stable rotation of the calcination cylinder 4 is connected to the outside of the left extension cylinder 5; a driving component for driving the rotation of the calcination cylinder 4 is connected to the outside of the right extension cylinder 6.

[0026] For better effect, the driving component includes a first belt pulley fixedly arranged on the outside of the right extension cylinder 6. A motor 8 is fixedly arranged on the upper surface of the substrate 1. The output shaft of the motor 8 is connected to a transmission shaft 9. A vertical plate is arranged on the upper surface of the substrate 1 corresponding to the motor 8. The other end of the transmission shaft 9 is rotatably connected to the vertical plate. A second belt pulley is fixedly arranged on the outside of the transmission shaft 9. The second belt pulley is connected to the first belt pulley through a belt.

[0027] For better effect, the stabilizing component includes a turntable 12 fixedly arranged on the outside of the left extension cylinder 5. A left fitting and a right fitting that cooperate with the turntable 12 are fixedly arranged on the upper surface of the substrate 1. The left fitting and the right fitting are used to make the turntable 12 rotate at a stable speed.

[0028] For better effect, both the left fitting and the right fitting include a connecting seat 13. A first support plate 14 and a second support plate 15 extending vertically upward are fixedly arranged at the upper end of the connecting seat 13. A pin shaft is fixedly arranged between the first support plate 14 and the second support plate 15. A roller 16 is rotatably connected to the outside of the pin shaft. The outer surface of the roller 16 contacts the outer surface of the turntable 12.

[0029] For better effect, the calcination assembly includes an inclined plate 17 which is fixedly arranged on the inner wall of the calcination cylinder 4, and an arc portion 18 is fixedly arranged at the inner end of the inclined plate 17. The arc portion 18 is used to lift the white fused alumina being calcined inside from the lower part of the calcination cylinder 4 to the upper part of the calcination cylinder 4 when the calcination cylinder 4 rotates.

[0030] In this embodiment, the calcination device is set as a cylindrical calcination cylinder 4. When calcining microcrystalline white fused alumina, the silicon carbide rod is used to heat the calcination cylinder 4, and the heating of the calcination cylinder 4 is realized by electric energy. The microcrystalline white fused alumina is placed inside the calcination cylinder 4. While the microcrystalline white fused alumina is being heated, the calcination cylinder 4 rotates, which can make all the space areas inside the calcination cylinder 4 be heated evenly and have the same temperature, improving the calcination quality of the microcrystalline white fused alumina. At the same time, a calcination assembly is arranged inside the calcination cylinder 4. The calcination assembly is used to lift the microcrystalline white fused alumina on the inner bottom surface of the calcination cylinder 4 to the upper part inside the calcination cylinder 4 when the calcination cylinder 4 rotates. When the calcination assembly lifts the microcrystalline white fused alumina and rotates synchronously with the calcination cylinder 4, when it reaches the highest point, the microcrystalline white fused alumina inside the calcination assembly falls again onto the inner bottom surface of the calcination cylinder 4 due to the turnover of the calcination assembly, and this cycle is repeated, which can greatly accelerate the calcination speed of the microcrystalline white fused alumina and improve the production efficiency.

[0031] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and its concept of the present invention, makes equivalent substitution or change, and should be covered within the protection scope of the present invention.

Claims

1. A microcrystalline white corundum calcining device, comprising a substrate (1), characterized in that: An auxiliary base (2) is fixedly provided on the upper surface of the base plate (1), a transverse cylinder (3) is fixedly provided on the upper end of the auxiliary base (2), a calcining cylinder (4) is rotatably connected inside the transverse cylinder (3), and a calcining assembly is arranged inside the calcining cylinder (4); a left extension cylinder (5) is connected to the left end of the calcining cylinder (4), and a right extension cylinder (6) is connected to the right end of the calcining cylinder (4); a stabilizing assembly for assisting the calcining cylinder (4) in stable rotation is connected to the outside of the left extension cylinder (5); and a driving assembly for driving the calcining cylinder (4) in rotation is connected to the outside of the right extension cylinder (6).

2. The microcrystalline white corundum calcining device according to claim 1, characterized in that: The driving assembly comprises a first sprocket (7) fixedly arranged on the outside of the right extension tube (6); a motor (8) is fixedly arranged on the upper surface of the base plate (1); the output shaft of the motor (8) is connected to a transmission shaft (9); a vertical plate is arranged on the upper surface of the base plate (1) and corresponds to the motor (8); the other end of the transmission shaft (9) is rotatably connected to the vertical plate; a second sprocket (10) is fixedly arranged on the outside of the transmission shaft (9); and the second sprocket (10) is connected to the first sprocket (7) via a chain (11).

3. The microcrystalline white corundum calcining device according to claim 1, characterized in that: The stabilizing component comprises a turntable (12) fixedly arranged outside the left extension tube (5), and a left mating piece and a right mating piece that cooperate with the turntable (12) are fixedly arranged on the upper surface of the base plate (1), and the left mating piece and the right mating piece are used to make the turntable (12) rotate at a steady speed.

4. The microcrystalline white corundum calcining device according to claim 3 is characterized in that: The left mating piece and the right mating piece both comprise a connecting seat (13), a first supporting plate (14) and a second supporting plate (15) extending vertically upwards being fixedly provided at the upper end of the connecting seat (13), a pin being fixedly provided between the first supporting plate (14) and the second supporting plate (15), a roller (16) being rotatably connected to the outside of the pin, and an outer surface of the roller (16) being in contact with an outer surface of the rotating disk (12).

5. The microcrystalline white corundum calcining device according to claim 1, characterized in that: The calcining assembly comprises an inclined plate (17), the inclined plate (17) being fixedly arranged on the inner wall of the calcining tube (4), and an arc-shaped portion (18) being fixedly arranged at the inner end of the inclined plate (17), the arc-shaped portion (18) being used to lift the white corundum being calcined inside the calcining tube (4) from the lower part of the calcining tube (4) to the upper part of the calcining tube (4) when the calcining tube (4) rotates.

6. The microcrystalline white corundum calcining device according to claim 1, characterized in that: The driving assembly comprises a first pulley fixedly arranged on the outside of the right extension tube (6); a motor (8) is fixedly arranged on the upper surface of the base plate (1); the output shaft of the motor (8) is connected to a transmission shaft (9); a vertical plate is arranged on the upper surface of the base plate (1) and corresponds to the motor (8); the other end of the transmission shaft (9) is rotatably connected to the vertical plate; a second pulley is fixedly arranged on the outside of the transmission shaft (9); and the second pulley is connected to the first pulley via a belt.