Condensation sheet arrangement structure of enamel sheet type condenser

By designing the detachable condensate plate placement structure and disassembly assembly components, the problem of the enamel sheet condenser condensate plate being damaged and unable to be replaced after a long time of use is solved, and the rapid disassembly and assembly and replacement of the condensate plate is achieved, extending the service life of the condenser and improving the heat conduction effect.

CN222978626UActive Publication Date: 2025-06-13JIANGXI WANLI PHARMA CO LTD
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Patent Information

Application Number
CN202421792531.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-27
Publication Date
2025-06-13
Estimated Expiration
2034-07-27

AI Technical Summary

Technical Problem

The existing enamel sheet condenser condenser plates are prone to problems such as shedding, cracks, perforation and other problems after long-term use, and cannot be replaced separately. They can only replace the entire condenser. After use, the scale will remain after the condenser plates affect the heat conduction effect.

Method used

A condensate plate placement structure for an enamel sheet condenser is designed, and the damaged condensate plate can be removed and replaced by disassembly and assembly components (including mounting tubes, side panels, mounting columns and mounting caps), and scale on the inner wall of the condenser housing and the outside of the condensate plate is cleaned through the removable cover plate.

Benefits of technology

It realizes rapid disassembly and assembly and replacement of the condensate plate, extends the service life of the condenser, and improves the heat conduction effect of the condensate plate by cleaning scale.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a condensation sheet arrangement structure of an enamel sheet type condenser, which relates to the technical field of disassembly and assembly of condensation sheets of condensers and comprises a condenser shell, a condensation pipe is arranged in the condenser shell, two ends of the condensation pipe protrude out of one side of the outer end of the condenser shell, and a plurality of condensation sheets are arranged on two sides of the outer end of the condensation pipe. Cover plates are arranged on the two sides of the outer end of the condenser shell, the disassembly and assembly assembly is arranged between the condensation pieces and the condensation pipes and used for disassembling and assembling the condensation pieces, and the disassembly and assembly assembly comprises an installation pipe, side plates, an installation column and an installation cap. According to the condensation piece arrangement structure of the enamel piece type condenser, the condensation pieces can be disassembled and assembled through the disassembling and assembling assembly, so that the damaged condensation pieces can be replaced, the service life of the condenser is prolonged, the cover plates arranged on the two sides of the condenser shell can be disassembled, and therefore water scale on the inner wall of the condenser shell and the outer sides of the condensation pieces can be conveniently cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of disassembly and assembly of condenser fins, in particular to a fin placement structure of an enamel plate condenser. Background Art

[0002] The enamel plate condenser is a heat exchange device specifically designed for industries such as chemical engineering, petroleum, pharmaceuticals, and food processing. Its characteristic is that enamel is used as the material. This material has good corrosion resistance and can perform excellently when dealing with strong acids, strong alkalis, and other corrosive media, while maintaining good heat conduction performance.

[0003] The condenser fins inside the enamel plate condenser are generally fixed inside it. After long-term use, affected by the surrounding working environment, problems such as falling off, cracking, and perforation will occur. However, since the fins are fixed inside the condenser, it is impossible to replace the fins individually, and only the entire condenser can be replaced. In addition, after long-term use, scale will remain on the fins inside the existing condenser, and these scales will affect the heat conduction effect of the fins. Summary of the Invention

[0004] The utility model aims to solve the disadvantages existing in the background art and provide a fin placement structure of an enamel plate condenser. The damaged fins can be replaced through the disassembly and assembly components, and the scale on the inner wall of the condenser housing and the outer side of the fins can be easily cleaned through the detachable cover plate.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A fin placement structure of an enamel plate condenser, comprising: a condenser housing, a condenser tube is arranged inside the condenser housing, both ends of the condenser tube protrude out of one side of the outer end of the condenser housing, multiple fins are arranged on both sides of the outer end of the condenser tube, cover plates are arranged on both sides of the outer end of the condenser housing, and a disassembly and assembly component is arranged between the fins and the condenser tube for disassembling and assembling the fins. The disassembly and assembly component includes: an installation tube, a side plate, an installation post, and an installation cap.

[0006] Optionally, multiple installation tubes are connected to both sides of the outer end of the condenser tube, side plates are connected to both sides of the outer end of the fins, multiple installation posts are arranged inside the condenser tube, installation caps are threadedly connected to both ends of the installation posts, through holes are opened on one side of the outer end of multiple side plates, the installation caps are located on one side of the outer end of the side plates, and both ends of multiple installation posts respectively penetrate through the corresponding two installation tubes. The disassembly and assembly component composed of the installation tube, the side plate, the installation post, and the installation cap is used for disassembling and assembling the fins.

[0007] Optionally, four fixing plates are connected to both sides of the inner wall of the condenser housing. A fixing hole is provided on one side of the outer ends of the multiple fixing plates. Mounting holes are provided at the four corners on one side of the outer ends of the two covers. An installation post that is threadedly connected to the fixing hole is provided inside each of the multiple mounting holes. Sealing grooves are provided on both sides of the outer end of the condenser housing. Sealing blocks are connected to the inner sides of the two covers. The sealing blocks are fitted with the sealing grooves. The fixing holes, mounting holes, and installation holes are used for disassembling and assembling the covers.

[0008] Optionally, three flow guiding frames are provided inside the condenser housing. A shunt pipe is provided at the top of the condenser housing. A guiding pipe is provided at the top of the shunt pipe. Two vertical pipes are connected between the shunt pipe and the guiding pipe. Three second guiding pipes are connected to the bottom of the shunt pipe. The bottom ends of the three second guiding pipes are respectively connected to the three flow guiding frames. A water inlet pipe is connected to the top of the guiding pipe. An outlet pipe is connected to the bottom of the condenser housing. Support seats are installed on both sides of the bottom of the condenser housing. The water inlet pipe is used for introducing coolant into the condenser housing.

[0009] The advantages of the present utility model are that the condensing fins can be disassembled and assembled through the disassembly and assembly component, so that the damaged condensing fins can be replaced, thereby prolonging the service life of the condenser. Moreover, the covers arranged on both sides of the condenser housing can be disassembled, facilitating the cleaning of the water scale on the inner wall of the condenser housing and the outer side of the condensing fins. Description of the Drawings

[0010] Figure 1 is a schematic diagram of the overall structure of the present utility model.

[0011] Figure 2 is a cross-sectional view of the overall structure of the present utility model.

[0012] Figure 3 is a schematic diagram of the condensing pipe structure of the present utility model.

[0013] Figure 4 is a schematic diagram of the condensing fin structure of the present utility model.

[0014] Figure 5 is a schematic diagram of the cover structure of the present utility model.

[0015] Figure 6 is a top cross-sectional view of the side plate structure of the present utility model.

[0016] Figure 7 is a schematic diagram of the condensing pipe structure of the present utility model.

[0017] Figure 8 is a schematic diagram of the side plate structure of the present utility model.

[0018] Figure 1-8In the figure: 1 - condenser housing; 101 - condensing tube; 102 - condensing fin; 103 - cover plate; 2 - mounting tube; 201 - side plate; 202 - mounting post; 203 - mounting cap; 3 - support base; 4 - fixing plate; 401 - fixing hole; 402 - mounting hole; 403 - threaded post; 5 - sealing groove; 501 - sealing block; 6 - diversion frame; 601 - shunt tube; 602 - diversion tube; 603 - vertical tube; 604 - second diversion tube; 7 - water inlet pipe; 701 - water outlet pipe. Detailed implementation manner

[0019] The present application will be described in detail below in conjunction with the accompanying drawings and specific implementation manners. Embodiment

[0020] Please refer to Figure 1-8 In the figure, a condensing fin placement structure of an enamel sheet condenser provided in this embodiment includes: a condenser housing 1, a condensing tube 101 is arranged inside the condenser housing 1, both ends of the condensing tube 101 protrude from one side of the outer end of the condenser housing 1, and a plurality of condensing fins 102 are arranged on both sides of the outer end of the condensing tube 101. Cover plates 103 are arranged on both sides of the outer end of the condenser housing 1. A disassembly and assembly component is arranged between the condensing fins 102 and the condensing tube 101 for disassembling and assembling the condensing fins 102. The disassembly and assembly component includes: a mounting tube 2, a side plate 201, a mounting post 202, and a mounting cap 203.

[0021] Among them, a plurality of mounting tubes 2 are connected to both sides of the outer end of the condensing tube 101, side plates 201 are connected to both sides of the outer end of the condensing fins 102, a plurality of mounting posts 202 are arranged inside the condensing tube 101, and mounting caps 203 are threadedly connected to both ends of the mounting posts 202. When the condensing fins 102 need to be replaced, the mounting caps 203 on both sides of the outer end of the side plate 201 are rotated and removed to release the limit on the mounting posts 202, and then the mounting posts 202 inside the condensing tube 101 are pulled out, and then the condensing fins 102 are separated from the condensing tube 101 until the condensing fins 102 are removed from the condenser housing 1. When installing the condensing fins 102, the side plate 201 is moved to the outside of the mounting post 202 through the through hole, and the inner side of the condensing fin 102 is fitted with the condensing tube 101, and then the mounting cap 203 is threadedly connected to one end of the mounting post 202 until one end of the mounting cap 203 abuts against one side of the side plate 201, thereby fixing the condensing fin 102 on one side of the outer end of the condensing tube 101.

[0022] Among them, through holes are provided on one side of the outer ends of multiple side plates 201. The mounting cap 203 is located on one side of the outer end of the side plate 201. Both ends of multiple mounting columns 202 penetrate through corresponding two mounting tubes 2 respectively. When installing two condenser fins 102 with opposite installation positions, it is necessary to insert multiple mounting columns 202 into the corresponding two mounting tubes 2, then install the condenser fins 102 between the two mounting columns 202 through the side plate 201 and the through holes, and then fix the mounting columns 202 and the condenser fins 102 with the mounting cap 203.

[0023] Among them, four fixing plates 4 are connected to both sides of the inner wall of the condenser housing 1. Fixing holes 401 are provided on one side of the outer ends of multiple fixing plates 4. Mounting holes 402 are provided at the four corners on one side of the outer ends of two cover plates 103. Threaded columns 403 that are threadedly connected to the fixing holes 401 are arranged inside multiple mounting holes 402. When it is necessary to disassemble and assemble the condenser fins 102 inside the condenser housing 1, the threaded columns 403 are rotated out from the inside of the mounting holes 402 and the fixing holes 401, and then the two cover plates 103 are removed from both sides of the condenser housing 1. At this time, it is convenient to replace the condenser fins 102 and to clean the scale on the outer side of the condenser fins 102 and the inner wall of the condenser housing 1. Among them, the condenser fins 102 are made of enamel material, and the condenser fins 102 made of enamel material have good heat conductivity.

[0024] Among them, sealing grooves 5 are provided on both sides of the outer end of the condenser housing 1. Sealing blocks 501 are connected to the inner sides of two cover plates 103. The sealing blocks 501 are fitted with the sealing grooves 5. After the condenser fins 102 are installed inside the condenser housing 1, the two cover plates 103 are respectively placed on both sides of the outer end of the condenser housing 1, and multiple mounting holes 402 are aligned with multiple fixing holes 401, and the sealing blocks 501 are inserted into the sealing grooves 5. Then, one end of the threaded column 403 is passed through the mounting hole 402 and rotated into the fixing hole 401 to be threadedly connected with the fixing hole 401, so as to fix the two cover plates 103 on both sides of the outer end of the condenser housing 1 respectively. And the sealing blocks 501 are made of rubber material, and the sealing blocks 501 are located in the sealing grooves 5. Therefore, the sealing performance between the cover plates 103 and the condenser housing 1 can be ensured through the sealing blocks 501 and the sealing grooves 5.

[0025] Among them, three flow guide frames 6 are arranged inside the condenser housing 1. A shunt pipe 601 is arranged at the top of the condenser housing 1. A flow guide pipe 602 is arranged at the top of the shunt pipe 601. Two vertical pipes 603 are connected between the shunt pipe 601 and the flow guide pipe 602. Three second flow guide pipes 604 are connected to the bottom of the shunt pipe 601. The bottoms of the three second flow guide pipes 604 are respectively connected to the three flow guide frames 6. When using this device, coolant is injected from the water inlet pipe 7, and then the coolant is shunted into the shunt pipe 601 through the flow guide pipe 602 and the vertical pipes 603. Then, the coolant in the shunt pipe 601 is shunted into the three flow guide frames 6 through the three second flow guide pipes 604. Then, the coolant is guided to the top of the topmost condensation fin 102 through the flow guide frame 6. Openings are provided at the tops of multiple condensation fins 102, and the condensation fins 102 with openings and the condensation fins 102 without openings are arranged alternately. Therefore, the coolant on the top of the condensation fins 102 can flow through the openings to different condensation fins 102.

[0026] Among them, the flow guide pipe 602 is connected to the water inlet pipe 7 at the top, and the condenser housing 1 is connected to the water outlet pipe 701 at the bottom. Support seats 3 are installed on both sides of the bottom of the condenser housing 1. When using this device, the fluid to be cooled is introduced into the condensation pipe 101 from the condensation pipe 101. Most of the pipe body of the condensation pipe 101 is located inside the condenser housing 1. Therefore, when the fluid flows in the condensation pipe 101, heat exchange can be carried out between the condensation fins 102 and the condensation pipe 101. The coolant falling on the top of the condensation fins 102 can exchange heat with the condensation fins 102, and through the heat absorption and fluidity of the coolant, the heat on the condensation fins 102 can be taken away, and the coolant after absorbing heat is discharged to the outside of the condenser housing 1 through the water outlet pipe 701. The support seats 3 are used to support the condenser housing 1.

[0027] The specific usage method and function of this embodiment:

[0028] When using this device, coolant is injected from the water inlet pipe 7, and then the coolant is divided into the inside of the shunt pipe 601 through the diversion pipe 602 and the vertical pipe 603. Then, the coolant in the shunt pipe 601 is divided into three diversion frames 6 through three diversion pipes II 604. Then, the coolant is diverted to the top of the topmost condensation fin 102 through the diversion frame 6. Openings are provided at the tops of multiple condensation fins 102, and the condensation fins 102 with openings and the condensation fins 102 without openings are arranged alternately. Therefore, the coolant on the top of the condensation fin 102 can flow through the openings to different condensation fins 102. When cooling a fluid, the fluid to be cooled is introduced into the condensation pipe 101 from the condensation pipe 101. Most of the condensation pipes 101 are located inside the condenser housing 1. Therefore, when the fluid flows in the condensation pipe 101, heat exchange can occur between the condensation fin 102 and the condensation pipe 101. The coolant falling on the top of the condensation fin 102 can exchange heat with the condensation fin 102, and through the heat absorption and fluidity of the coolant, the heat on the condensation fin 102 can be taken away, and the coolant after absorbing heat is discharged to the outside of the condenser housing 1 through the water outlet pipe 701.

[0029] When the condensation fin 102 needs to be replaced, the threaded column 403 is rotated out from the installation hole 402 and the fixing hole 401. Then, the two cover plates 103 are removed from both sides of the condenser housing 1. Then, the installation cap 203 on one side of the outer end of the side plate 201 on both sides of the condensation fin 102 to be replaced is rotated and removed. Then, the condensation fin 102 is separated from the condensation pipe 101 until the condensation fin 102 is removed from the condenser housing 1. When installing the condensation fin 102, the side plate 201 is moved to the outside of the installation column 202 through the through hole, and the inner side of the condensation fin 102 is fitted with the condensation pipe 101. Then, the installation cap 203 is threadedly connected to one end of the installation column 202 until one end of the installation cap 203 abuts against one side of the side plate 201, so as to fix the condensation fin 102 on the outer end side of the condensation pipe 101.

[0030] In the above embodiments, the descriptions of the respective embodiments have their own emphases. For the parts not detailed in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0031] The above has introduced in detail the condensation fin placement structure of an enamel plate condenser provided by the embodiments of the present application. Specific examples are used herein to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A condenser plate placement structure for an enamel plate condenser, characterized in that: include: A condenser shell (1), wherein a condenser tube (101) is arranged inside the condenser shell (1), both ends of the condenser tube (101) protrude from one side of the outer end of the condenser shell (1), a plurality of condenser plates (102) are arranged on both sides of the outer end of the condenser tube (101), and a cover plate (103) is arranged on both sides of the outer end of the condenser shell (1); A disassembly assembly is arranged between the condensing sheet (102) and the condensing tube (101) and is used for disassembling the condensing sheet (102). The disassembly assembly comprises: a mounting tube (2), a side plate (201), a mounting column (202) and a mounting cap (203).

2. The condenser plate installation structure of the enamel plate type condenser according to claim 1 is characterized in that: Both sides of the outer end of the condenser tube (101) are connected to a plurality of mounting tubes (2), both sides of the outer end of the condenser sheet (102) are connected to side plates (201), and a plurality of mounting columns (202) are arranged inside the condenser tube (101), and both ends of the mounting columns (202) are threadedly connected to mounting caps (203).

3. The condenser plate installation structure of the enamel plate type condenser according to claim 2 is characterized in that: Through holes are provided on one side of the outer ends of the plurality of side plates (201), the mounting cap (203) is located on one side of the outer ends of the side plates (201), and both ends of the plurality of mounting columns (202) respectively penetrate through two corresponding mounting tubes (2).

4. The condenser plate installation structure of the enamel plate type condenser according to claim 1, characterized in that: Four fixing plates (4) are connected to both sides of the inner wall of the condenser shell (1); fixing holes (401) are provided on one side of the outer ends of the plurality of fixing plates (4); mounting holes (402) are provided at four corners of one side of the outer ends of the two cover plates (103); and threaded columns (403) threadedly connected to the fixing holes (401) are provided inside the plurality of mounting holes (402).

5. The condenser plate installation structure of the enamel plate type condenser according to claim 1, characterized in that: Sealing grooves (5) are provided on both sides of the outer end of the condenser shell (1), and sealing blocks (501) are connected to the inner sides of the two cover plates (103), and the sealing blocks (501) fit in the sealing grooves (5).

6. The condenser plate installation structure of the enamel plate type condenser according to claim 1, characterized in that: Three guide frames (6) are arranged inside the condenser shell (1); a shunt pipe (601) is arranged on the top of the condenser shell (1); a guide pipe (602) is arranged on the top of the shunt pipe (601); two vertical pipes (603) are connected between the shunt pipe (601) and the guide pipe (602); three guide pipes 2 (604) are connected to the bottom of the shunt pipe (601); and the bottom ends of the three guide pipes 2 (604) are respectively connected to the three guide frames (6).

7. The condenser plate installation structure of the enamel plate type condenser according to claim 6, characterized in that: The top of the flow guide pipe (602) is connected to a water inlet pipe (7), the bottom of the condenser shell (1) is connected to a water outlet pipe (701), and support bases (3) are installed on both sides of the bottom of the condenser shell (1).