Steam-water separation device

By designing a soda separation device including a limiting member and a separator, the problems of low efficiency, complex structure and inconvenient maintenance in the prior art are solved, and more efficient separation effect, simpler structure and easy maintenance are achieved.

CN222984035UActive Publication Date: 2025-06-17INNER MONGOLIA HUINENG COAL CHEM IND CO LTD
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Patent Information

Application Number
CN202520904724.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2025-06-17
Estimated Expiration
2035-05-09

AI Technical Summary

Technical Problem

The existing soda and water separation devices have problems such as low efficiency, complex structure or inconvenient maintenance, resulting in unsatisfactory separation results, high failure rate and increased operating costs.

Method used

A device including a soda separator housing, a limiting member and a separator is designed. The limiting member guides the gas-liquid mixture to the separator through a spiral transmission blade. The separator is separated by a separation gas frame and a separation net, and is equipped with a detection meter and a gas discharge structure to monitor and adjust the system status in real time.

Benefits of technology

Improve separation efficiency, simplify structure, facilitate maintenance and cleaning, ensure stable operation of the system and reduce failure rate and operating costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to steam-water separation, in particular to a steam-water separation device which comprises a steam-water separator shell, an auxiliary outlet is formed in the steam-water separator shell, a separator is arranged outside the auxiliary outlet, a limiting piece is arranged at the top of the auxiliary outlet, and a water inlet is formed in the steam-water separator shell. An auxiliary outlet is formed in the steam-water separator shell, a separator wall seat is arranged outside the auxiliary outlet and located on the inner wall of the steam-water separator shell, the separator comprises a separation gas frame and a separation net, the separation gas frame is fixedly connected to the interior of the steam-water separator shell, and the separation net covers the top of the separation gas frame. The spiral transmission blade on the limiting piece is used for effectively guiding a gas-liquid mixture to the separator, the collecting tank can separate part of liquid in advance, the pressure of subsequent separation is reduced, the overall separation efficiency is improved, the design of the whole device is simple and clear, and by reasonably arranging all the components, the separation efficiency is improved. Not only is the structure simplified, but also maintenance and cleaning are facilitated.
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Description

Technical Field

[0001] The utility model relates to steam-water separation, in particular to a steam-water separation device. Background Art

[0002] In industrial applications, steam-water separation is an important process used to remove droplets or particles from gas streams. Traditional steam-water separation devices usually have problems such as low efficiency, complex structure or inconvenient maintenance. These problems lead to unsatisfactory separation effects, high equipment failure rates and increased operating costs. Therefore, a new type of steam-water separation device is needed to solve the above problems, which should have higher separation efficiency, simpler structure and easy maintenance.

[0003] Current steam-water separator designs often ignore the optimization of the flow path of the gas-liquid mixture, which may result in the liquid not being fully separated from the gas, affecting the final separation effect. In addition, the lack of effective pressure management and monitoring mechanisms is also a shortcoming of existing technologies, which may result in unstable operation when facing high pressure conditions. Summary of the invention

[0004] In order to solve the deficiencies in the prior art, the utility model provides a steam-water separation device.

[0005] The technical solution of the utility model is:

[0006] The utility model provides a steam-water separation device, comprising a steam-water separator housing, an auxiliary outlet is arranged inside the steam-water separator housing, a separator is arranged outside the auxiliary outlet, a limiting member is arranged on the top of the auxiliary outlet, and a wall seat is arranged outside the auxiliary outlet and on the inner wall of the steam-water separator housing;

[0007] The separator comprises a separation gas frame and a separation net, wherein the separation gas frame is fixedly connected to the inside of the steam-water separator housing, the separation net covers the top of the separation gas frame, the limiting member comprises a limiting frame, a support column and a spiral transmission leaf, the bottom of the limiting frame is provided with a through hole, the support column is vertically arranged on the top of the limiting frame, the spiral transmission leaf is fixed to the outside of the support column, and a collection groove is provided on the inner side of the spiral transmission leaf;

[0008] The outside of the steam-water separator shell is provided with a detection gauge, the outside of the steam-water separator shell is provided with an air release structure, the outside of the steam-water separator is provided with a bottom pipe connected to the air release structure, and the outside of the bottom pipe is provided with an air release valve.

[0009] Optionally, an auxiliary foot ladder is provided outside the steam-water separator. The auxiliary foot ladder is respectively connected to the air release structure and the bottom pipe. An inlet shell is provided at the top of the steam-water separator housing, and an inlet is opened at the top of the inlet shell.

[0010] Optionally, legs are evenly arranged in a circle at the bottom of the steam-water separator housing. The bottom of the legs is lower than the lowest point of the auxiliary foot ladder. The bottom walls of the inlet shell and the steam-water separator housing are both trapezoidal.

[0011] Optionally, a liquid outlet is connected to the bottom of the steam-water separator housing. An exhaust port is provided on one side of the steam-water separator. An overflow port is also provided on one side of the steam-water separator housing. A detection port is further provided on the side wall of the steam-water separator housing. The exhaust port is flush with the separator. The height of the detection port is higher than the height of the exhaust port.

[0012] Optionally, the air release structure includes a first air release pipe and a second air release pipe. Auxiliary valves are provided outside both the first air release pipe and the second air release pipe. The first air release pipe and the second air release pipe control gas discharge through the auxiliary valves. A pressure gauge is provided outside the bottom pipe. Auxiliary brackets are provided outside the first air release pipe and the second air release pipe.

[0013] Optionally, a scale is provided outside the detection gauge, and a transparent pipe is also provided at the center of the detection gauge.

[0014] The beneficial effects achieved by the present utility model are as follows:

[0015] 1. By using the spiral transmission blades on the limiting member, the present utility model can effectively guide the gas-liquid mixture to the separator. The collection tank provided therein can separate some liquid in advance, reducing the subsequent separation pressure and improving the overall separation efficiency. The design of the entire device is simple and clear. By reasonably arranging each component, not only the structure is simplified, but also it is convenient for maintenance and cleaning.

[0016] 2. The present utility model is equipped with monitoring devices such as a detection gauge and a pressure gauge, which can observe and adjust the internal state in real time to ensure the stable operation of the system. Especially when the pressure is too high, it can be adjusted through the air release valve in the bottom pipe to ensure operation safety. A detection port is specially provided, which can not only discharge unqualified gas-liquid mixed fluid, but also manual treatment can be carried out here to ensure that the limiting member and the separator are always in the best working state, thereby improving the reliability and working efficiency of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2It is a schematic structural view of another perspective of the whole of the utility model;

[0019] Figure 3 It is a schematic structural view after removing the shell of the steam-water separator;

[0020] Figure 4 It is a schematic structural view of the limiting member;

[0021] Figure 5 It is a schematic structural view of the separator.

[0022] In the figure, 1 is the shell of the steam-water separator; 101 is the support leg; 2 is the feeding shell; 201 is the inlet; 3 is the liquid outlet; 4 is the overflow port; 5 is the auxiliary foot ladder; 6 is the air release structure; 601 is the first air release pipe; 602 is the second air release pipe; 603 is the auxiliary valve; 604 is the auxiliary frame; 7 is the bottom pipe; 701 is the air release valve; 702 is the pressure gauge; 8 is the detection meter; 9 is the exhaust port; 10 is the detection port; 11 is the wall seat of the device; 12 is the auxiliary outlet; 13 is the separator; 1301 is the separation air frame; 1302 is the separation net; 14 is the limiting member; 1401 is the limiting frame; 1402 is the support column; 1403 is the spiral drive blade; 1404 is the collection tank. Detailed implementation manners

[0023] For the convenience of those skilled in the art to understand the utility model, the following combines the drawings to illustrate the detailed implementation manners of the utility model.

[0024] As Figures 1 - 5 shown, the utility model provides a steam-water separation device, which includes a shell 1 of the steam-water separator. An auxiliary outlet 12 is arranged inside the shell 1 of the steam-water separator. A separator 13 is arranged outside the auxiliary outlet 12. A limiting member 14 is arranged at the top of the auxiliary outlet 12. A wall seat 11 of the device is arranged outside the auxiliary outlet 12 and on the inner wall of the shell 1 of the steam-water separator;

[0025] The separator 13 includes a separation air frame 1301 and a separation net 1302. The separation air frame 1301 is fixedly connected to the inside of the shell 1 of the steam-water separator. The separation net 1302 covers the top of the separation air frame 1301. The limiting member 14 includes a limiting frame 1401, a support column 1402 and a spiral drive blade 1403. A through hole is opened at the bottom of the limiting frame 1401. The support column 1402 is vertically arranged at the top of the limiting frame 1401. The spiral drive blade 1403 is fixed outside the support column 1402. A collection tank 1404 is opened inside the spiral drive blade 1403;

[0026] A detection meter 8 is arranged outside the shell 1 of the steam-water separator. An air release structure 6 is arranged outside the shell 1 of the steam-water separator. A bottom pipe 7 communicated with the air release structure 6 is arranged outside the separator 13. An air release valve 701 is arranged outside the bottom pipe 7.

[0027] In the structure of the limiting member 14, the spiral transmission blade 1403 can be used to assist the gas to flow to the separator 13, or the liquid can be conveyed at the spiral transmission blade 1403 and the collection tank 1404, and through the auxiliary outlet 12 to the bottom wall of the steam-water separator housing 1. The separation net 1302 covers the top of the separation gas rack 1301. The separation net 1302 is made of a high-density material, which can effectively intercept tiny bubbles to ensure the separation effect. Among them, the structure of the separation net 1302 is well-known in the art, and the application will not elaborate on its structure. The wall seat 11 is used to guide the liquid.

[0028] In this embodiment, an auxiliary foot ladder 5 is provided outside the steam-water separator 13. The auxiliary foot ladder 5 is respectively connected to the air release structure 6 and the bottom pipe 7. An inlet housing 2 is provided at the top of the steam-water separator housing 1. An inlet 201 is opened at the top of the inlet housing 2. The provided inlet 201 is mainly used for the inflow of the mixed fluid. Through the auxiliary foot ladder 5, the operator can conveniently approach the air release structure 6 and the bottom pipe 7 to monitor and adjust the system pressure in real time, ensuring the high-efficiency and stable steam-water separation process and further extending the service life of the equipment.

[0029] In this embodiment, support legs 101 are evenly arranged in a circle at the bottom of the steam-water separator housing 1. The bottom of the support legs 101 is lower than the lowest point of the auxiliary foot ladder 5. The bottom walls of the inlet housing 2 and the steam-water separator housing 1 are both trapezoidal. The trapezoidal bottom wall enhances the structural stability and is convenient for installation and maintenance. The design of the support legs 101 ensures the stability of the device and avoids the risk of tipping over. Each component works together to efficiently separate steam and water and improve the use efficiency.

[0030] In this embodiment, a liquid outlet 3 is connected to the bottom of the steam-water separator housing 1. An exhaust port 9 is provided on one side of the steam-water separator 13. An overflow port 4 is also provided on one side of the steam-water separator housing 1. A detection port 10 is provided on the side wall of the steam-water separator housing 1. The exhaust port 9 is flush with the gas-liquid separator 13. The height of the detection port 10 is higher than the height of the exhaust port 9. When the liquid reaches a certain height in the above structure, it is discharged through the overflow port 4. The provided detection port 10 is used for auxiliary maintenance when the steam-water separator housing 1 fails. A reverse flow prevention device is provided at the outlet of the exhaust port 9 to prevent the separated gas from flowing back and ensure the separation effect. A drain valve is provided at the bottom of the steam-water separator housing 1 to regularly discharge the deposited liquid and maintain the normal operation of the system.

[0031] In this embodiment, the air release structure 6 includes a first air release pipe 601 and a second air release pipe 602. Auxiliary valves 603 are provided on the outer parts of the first air release pipe 601 and the second air release pipe 602. The first air release pipe 601 and the second air release pipe 602 control gas discharge through the auxiliary valves 603. A pressure gauge 702 is provided on the outer part of the bottom pipe 7 to ensure the stability of the system pressure. The first air release pipe 601 and the second air release pipe 602 are respectively connected to different parts of the steam-water separator housing 1. Auxiliary frames 604 are provided on the outer parts of the first air release pipe 601 and the second air release pipe 602. The auxiliary frames 604 are used to fix the air release pipes to prevent their displacement. The pressure gauge 702 is mainly used to monitor the pressure change in the bottom pipe 7 in real time to ensure the safety and controllability of the air release process. When the pressure gauge 702 is higher than a certain level, the excess gas is discharged through a pressure relief valve.

[0032] In this embodiment, a scale is provided on the outer part of the inspection gauge 8, and a transparent pipe is also provided at the center of the inspection gauge 8. By observing the position of the transparent pipe on the scale, the height of the liquid inside the steam-water separator housing 1 can be observed in real time.

[0033] Principle of use: In this application, a mixture of gas and liquid enters at the feeding housing 2 at the top of the steam-water separator housing 1. At this time, the gas flows through the limiting member 14. The structure of the spiral transmission blade 1403 of the limiting member 14 can guide the gas-liquid mixture to the separator 13. A small part of the liquid therein passes through the auxiliary outlet 12 via the collection groove 1404 opened in the spiral transmission blade 1403 to the bottom of the steam-water separator housing 1. The remaining most of the gas-liquid mixture is separated under the action of the separation net 1302. The gas is discharged through the exhaust port 9, and the liquid is deposited at the bottom of the steam-water separator housing 1.

[0034] The liquid separated by the separator 13 flows through the wall seat 11 and is guided to the bottom of the steam-water separator housing 1, where it merges with the liquid flowing out of the auxiliary outlet 12. The formed converged liquid is discharged through the liquid outlet 3. If the liquid level inside the steam-water separator 13 is too high, it is discharged through the overflow port 4 as an auxiliary. Among them, through the inspection gauge 8 on one side of the steam-water separator housing 1, by observing the height of the liquid in the inspection gauge 8, the opening and closing of the discharge valve of the liquid outlet 3 are controlled to assist in discharging the liquid.

[0035] By providing the first air release pipe 601 and the second air release pipe 602 in the air release structure 6, the pressure of the gas-liquid mixture is detected. The pressure gauge 702 in the bottom pipe 7 shows the pressure value of the gas in real time. When the pressure value exceeds a certain threshold, the pressure relief valve 701 can be opened to assist in discharging the gas to ensure the stable operation of the system.

[0036] The separated gas disposed on one side of the separator 13 is discharged through the exhaust port 9. Among them, if the discharged gas and liquid are not appropriate after separation, the gas-liquid mixed fluid is discharged through the detection port 10. The functions of the manual handling limiting member 14 and the separator 13 can also be realized at the detection port 10 to ensure efficient overall operation.

[0037] The above embodiments of the present utility model do not constitute a limitation on the protection scope of the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the claims of the present utility model.

Claims

1. A steam-water separation device, characterized in that: It comprises a steam-water separator housing (1), an auxiliary outlet (12) is arranged inside the steam-water separator housing (1), a separator (13) is arranged outside the auxiliary outlet (12), a limiting member (14) is arranged at the top of the auxiliary outlet (12), and a wall seat (11) is arranged outside the auxiliary outlet (12) and on the inner wall of the steam-water separator housing (1); The separator (13) comprises a separation gas frame (1301) and a separation net (1302); the separation gas frame (1301) is fixedly connected to the inside of the gas-water separator housing (1); the separation net (1302) covers the top of the separation gas frame (1301); the limiting member (14) comprises a limiting frame (1401), a support column (1402) and a spiral transmission blade (1403); a through hole is provided at the bottom of the limiting frame (1401); the support column (1402) is vertically arranged on the top of the limiting frame (1401); the spiral transmission blade (1403) is fixed to the outside of the support column (1402); and a collecting groove (1404) is provided on the inner side of the spiral transmission blade (1403); The steam-water separator housing (1) is provided with a detection gauge (8) on the outside, the steam-water separator housing (1) is provided with an air release structure (6) on the outside, the steam-water separator (13) is provided with a bottom pipe (7) in communication with the air release structure (6) on the outside, the bottom pipe (7) is provided with an air release valve (701) on the outside, and the side wall of the steam-water separator housing (1) is also provided with a detection port (10).

2. A steam-water separation device according to claim 1, characterized in that: An auxiliary step ladder (5) is arranged outside the steam-water separator (13), and the auxiliary step ladder (5) is communicated with the air release structure (6) and the bottom pipe (7) respectively. An inlet shell (2) is arranged on the top of the steam-water separator housing (1), and an inlet (201) is opened on the top of the inlet shell (2).

3. A steam-water separation device according to claim 2, characterized in that: The bottom of the steam-water separator housing (1) is evenly circumferentially provided with supporting legs (101), the bottom of the supporting legs (101) is lower than the lowest point of the auxiliary step ladder (5), and the bottom walls of the feed shell (2) and the steam-water separator housing (1) are both terrace-shaped.

4. A steam-water separation device according to claim 1, characterized in that: The bottom of the steam-water separator housing (1) is connected to a liquid outlet (3), one side of the steam-water separator (13) is provided with an exhaust port (9), one side of the steam-water separator housing (1) is also provided with an overflow port (4), the exhaust port (9) is flush with the separator (13), and the height of the detection port (10) is higher than the height of the exhaust port (9).

5. A steam-water separation device according to claim 1, characterized in that: The gas relief structure (6) comprises a gas relief pipe 1 (601) and a gas relief pipe 2 (602), the gas relief pipe 1 (601) and the gas relief pipe 2 (602) are both provided with auxiliary valves (603) outside, the gas relief pipe 1 (601) and the gas relief pipe 2 (602) control gas discharge through the auxiliary valves (603), the bottom pipe (7) is provided with a pressure gauge (702) outside, and the gas relief pipe 1 (601) and the gas relief pipe 2 (602) are provided with auxiliary frames (604) outside.

6. A steam-water separation device according to claim 1, characterized in that: A scale is provided on the outside of the detection meter (8), and a transparent pipe is also provided at the center of the detection meter (8).