High-speed shearing vacuum mixing tank for calcium 6S-5-methyltetrahydrofolate
By designing the mixing assembly and cooling circuit in the mixing tank, the problem of degradation of 6S-5-methyltetrahydrofolate caused by rising temperature during the mixing process is solved, and the protection of efficient mixing and biological activity is achieved.
Patent Information
- Application Number
- CN202420926198.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the mixing process, high-speed shearing or other mechanical forces will cause the material temperature to rise, which will degrade or lose biological activity.
A 6S-5-methyl tetrahydrofolate high-speed shear vacuum mixing tank was designed, with built-in mixing components, including motors, gear systems and cooling pipes, which form a cooling circuit through cooling medium to reduce the temperature in the tank body.
It effectively prevents the degradation or loss of biological activity of 6S-5-methyltetrahydrofolate caused by excessive temperature, improves the efficiency of the mixing, and ensures the biological activity of the material.
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Figure CN222984240U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixing tanks, and specifically relates to a high-speed shearing vacuum mixing tank for 6S-5-methyltetrahydrofolate calcium. Background Art
[0002] 6S-5-methyltetrahydrofolate calcium, as a folic acid form with significant biological activity, has become an important part of food nutrient fortifiers due to its indispensable role in physiological processes such as preventing neural tube defects, maintaining cardiovascular health, and participating in DNA synthesis and repair, and is widely used in various foods, health products, and pharmaceuticals.
[0003] During the mixing process, the high-speed shearing or other mechanical forces will generate frictional heat, which will increase the temperature of the mixed materials. And 6S-5-methyltetrahydrofolate calcium is a thermosensitive component, and the local temperature increase during the mixing process is likely to cause its degradation or loss of biological activity. Content of the Utility Model
[0004] The purpose of the utility model is to provide a high-speed shearing vacuum mixing tank for 6S-5-methyltetrahydrofolate calcium. By using this device for work, the problem that the temperature of the mixed materials increases during the mixing process, which is likely to cause the degradation or loss of biological activity of 6S-5-methyltetrahydrofolate calcium, is solved.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A high-speed shearing vacuum mixing tank for 6S-5-methyltetrahydrofolate calcium, including a tank body, a tank cover movably connected to the top of the tank body, an annular support frame fixedly connected to the outer surface of the tank body, and support legs fixedly connected to the bottom end of the annular support frame. A mixing component for mixing and cooling is arranged inside the tank body;
[0006] The mixing component includes a motor fixedly connected to the top of the tank cover, a rotating shaft fixedly connected to the output end of the motor, a driving gear fixedly connected to the top end of the rotating shaft, a driven gear meshed and connected to one side of the driving gear, a first cooling pipe fixedly connected to the inside of the driven gear, a second cooling pipe fixedly penetrating through the outer surface of the first cooling pipe, a mounting seat fixedly connected to the outer surface of the first cooling pipe, and stirring blades fixedly connected to the outer surface of the mounting seat. The first cooling pipe rotates and penetrates through the tank cover.
[0007] Further, a discharge port and a limit groove are opened on the lower surface of the tank body. A cover plate is fitted and connected inside the limit groove. An annular clamping block is fixedly connected to the top end of the cover plate. The diameter of the annular clamping block is equal to the diameter of the discharge port. A locking bolt is threadedly connected between the cover plate and the limit groove.
[0008] Further, a feed port is opened on the top end of the tank cover, and a sealing cover is movably connected inside the feed port.
[0009] Further, an air suction pipe is fixedly penetrated through the top end of the tank cover. A first valve is fixedly connected to the outer surface of the air suction pipe, and a vacuum pump is fixedly connected to one end of the air suction pipe.
[0010] Further, an exhaust pipe is fixedly penetrated through the top end of the tank cover. A second valve is fixedly connected to the outer surface of the exhaust pipe.
[0011] Further, a vacuum gauge is arranged at the top end of the tank cover, a temperature sensor is arranged inside the tank body, and a display is arranged on the outer surface of the tank body. The temperature sensor is electrically connected to the display.
[0012] Further, sealing gaskets are arranged at the gaps where the respective parts are connected.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] A 6S-5-methyltetrahydrofolate calcium high-speed shearing vacuum mixing tank proposed by the present utility model starts the motor. The motor drives the driving gear to rotate. The rotation of the driving gear drives the driven gear to rotate. The rotation of the driven gear drives the first cooling pipe to rotate, thereby driving the second cooling pipe and the stirring blades to rotate. The rotation of the second cooling pipe and the stirring blades mixes the materials in the tank body, improving the mixing efficiency. Moreover, the stirring blades perform a shearing and crushing action on the materials during the mixing process. When the temperature in the tank body is relatively high due to the frictional heat generated under the action of mechanical force during the mixing process, the cooling medium is injected from the first cooling pipe. The first cooling pipe and the second cooling pipe form a cooling circuit, facilitating the reduction of the temperature near the first cooling pipe and the second cooling pipe through the cooling medium, effectively preventing the loss of biological activity of 6S-5-methyltetrahydrofolate calcium due to excessive temperature, and solving the problem that the temperature of the mixed materials rises during the mixing process, which easily causes the degradation or loss of biological activity of 6S-5-methyltetrahydrofolate calcium. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model Figure 1 ;
[0016] Figure 2 is a schematic diagram of the overall structure of the present utility model Figure 2 ;
[0017] Figure 3 is a schematic diagram of the overall structure of the present utility model Figure 3 ;
[0018] Figure 4 is a schematic diagram of the connection structure between the tank body and the cover plate of the present utility model;
[0019] Figure 5 is a schematic diagram of the mixing assembly structure of the present utility model.
[0020] In the figure: 1, tank body; 11, limit groove; 12, discharge port; 2, tank cover; 21, feed port; 211, sealing cover; 3, annular support frame; 31, support leg; 4, mixing component; 41, motor; 42, rotating shaft; 43, driving gear; 44, driven gear; 45, first cooling pipe; 46, second cooling pipe; 47, mounting seat; 48, stirring blade; 5, exhaust pipe; 51, second valve; 6, suction pipe; 61, first valve; 7, vacuum gauge; 8, display; 9, cover plate; 91, annular clamping block; 92, locking bolt. Detailed implementation mode
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0022] To further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings.
[0023] Combined with Figure 1 , a 6S-5-methyltetrahydrofolate calcium high-speed shearing vacuum mixing tank, includes a tank body 1, a tank cover 2 movably connected to the top of the tank body 1, an annular support frame 3 fixedly connected to the outer surface of the tank body 1, and a support leg 31 fixedly connected to the bottom end of the annular support frame 3. A mixing component 4 for mixing and cooling is arranged inside the tank body 1.
[0024] Next, the present invention will be further described in conjunction with the embodiments. Embodiment
[0025] Please refer to Figures 2 - 5, the mixing component 4 includes a motor 41 fixedly connected to the top end of the tank lid 2, a rotating shaft 42 fixedly connected to the output end of the motor 41, a driving gear 43 fixedly connected to the top end of the rotating shaft 42, a driven gear 44 meshingly connected to one side of the driving gear 43, a first cooling pipe 45 fixedly connected inside the driven gear 44, a second cooling pipe 46 fixedly penetrating through the outer surface of the first cooling pipe 45, a mounting seat 47 fixedly connected to the outer surface of the first cooling pipe 45, and a stirring blade 48 fixedly connected to the outer surface of the mounting seat 47. The first cooling pipe 45 rotatably penetrates through the tank lid 2. Starting the motor 41, the motor 41 drives the driving gear 43 to rotate, the driving gear 43 rotates to drive the driven gear 44 to rotate, the driven gear 44 rotates to drive the first cooling pipe 45 to rotate, thereby driving the second cooling pipe 46 and the stirring blade 48 to rotate. The rotation of the second cooling pipe 46 and the stirring blade 48 mixes the materials in the tank body 1, improving the mixing efficiency, and the stirring blade 48 shears and crushes the materials during the mixing process. When frictional heat is generated under mechanical force during the mixing process and the temperature inside the tank body 1 is relatively high, the cooling medium is injected from the first cooling pipe 45. The first cooling pipe 45 and the second cooling pipe 46 form a cooling circuit, facilitating the reduction of the temperature near the first cooling pipe 45 and the second cooling pipe 46 through the cooling medium, effectively preventing the temperature from being too high and causing 6S-5-methyltetrahydrofolate calcium to lose its biological activity.
[0026] An outlet 12 and a limiting groove 11 are provided on the lower surface of the tank body 1. A cover plate 9 is fitted and connected inside the limiting groove 11. An annular clamping block 91 is fixedly connected to the top end of the cover plate 9. The diameter of the annular clamping block 91 is equal to the diameter of the outlet 12. A locking bolt 92 is threadedly connected between the cover plate 9 and the limiting groove 11. The diameter of the annular clamping block 91 is equal to the diameter of the outlet 12, ensuring that the annular clamping block 91 closely fits the edge of the outlet 12 to form an initial seal. Coupled with the further tightening of the locking bolt 92, it is convenient to enhance the sealing effect, effectively prevent the leakage of materials, and maintain the stability of the internal environment of the tank. When discharging materials, the locking bolt 92 is removed, and the cover plate 9 can be separated from the limiting groove 11.
[0027] A feed inlet 21 is provided at the top end of the tank lid 2. A sealing cover 211 is movably connected inside the feed inlet 21. Materials enter the inside of the tank body 1 through the feed inlet 21 for mixing. The sealing cover 211 closely fits the feed inlet 21 in the closed state to form a reliable seal, preventing external impurities from entering the tank.
[0028] An air suction pipe 6 is fixedly penetrated through the top end of the tank lid 2. A first valve 61 is fixedly connected to the outer surface of the air suction pipe 6. One end of the air suction pipe 6 is fixedly connected to a vacuum pump. The vacuum pump extracts the gas inside the tank body 1 through the air suction pipe 6, facilitating the formation and maintenance of the required vacuum state inside the tank body 1. The first valve 61 is convenient for adjusting the air flow in the air suction pipe 6, thereby controlling the vacuum degree inside the tank body 1.
[0029] At the top of the can lid 2, an exhaust pipe 5 is fixedly penetrated. A second valve 51 is fixedly connected to the outer surface of the exhaust pipe 5. The second valve 51 facilitates the opening and closing of the exhaust pipe 5. When the pressure in the tank body 1 abnormally increases, opening the second valve 51 facilitates the rapid release of excess gas to prevent the tank body 1 from overpressurizing.
[0030] A vacuum gauge 7 is provided at the top of the can lid 2. A temperature sensor is provided inside the tank body 1, and a display 8 is provided on the outer surface of the tank body 1. The temperature sensor is electrically connected to the display 8. The vacuum gauge 7 provides real-time and intuitive pressure readings, facilitating the understanding and monitoring of whether the required vacuum state is achieved and maintained inside the tank body 1. Through the temperature sensor and the display 8, it is convenient to monitor the temperature inside the tank body 1 to prevent the temperature from being too high.
[0031] Sealing gaskets are provided at the joints of all parts. The main function of the sealing gasket is to prevent fluid from leaking from the connection gaps and ensure the vacuum environment inside the tank body 1.
[0032] During use, materials are put into the tank body 1 through the feed port 21. The vacuum pump extracts the gas inside the tank body 1 through the suction pipe 6 to facilitate the formation and maintenance of the required vacuum state inside the tank body 1. Start the motor 41. The motor 41 drives the driving gear 43 to rotate. The rotation of the driving gear 43 drives the driven gear 44 to rotate. The rotation of the driven gear 44 drives the first cooling pipe 45 to rotate, thereby driving the second cooling pipe 46 and the stirring blades 48 to rotate. The rotation of the second cooling pipe 46 and the stirring blades 48 mixes the materials inside the tank body 1, improving the mixing efficiency. Moreover, the stirring blades 48 perform a shearing and crushing action on the materials during the mixing process. When the temperature inside the tank body 1 is relatively high due to frictional heat generated under mechanical force during the mixing process, the cooling medium is injected from the first cooling pipe 45. The first cooling pipe 45 and the second cooling pipe 46 form a cooling circuit to facilitate the reduction of the temperature near the first cooling pipe 45 and the second cooling pipe 46 through the cooling medium, effectively preventing the temperature from being too high and causing 6S-5-methyltetrahydrofolic acid calcium to lose its biological activity. The vacuum gauge 7 provides real-time and intuitive pressure readings. When the pressure in the tank body 1 abnormally increases, opening the second valve 51 facilitates the rapid release of excess gas to prevent the tank body 1 from overpressurizing. After the mixing is completed, remove the locking bolts 92 and separate the cover plate 9 from the limiting groove 11 to facilitate the discharge of the mixed materials inside the tank body 1. The cooling medium inside the first cooling pipe 45 can be pumped out by a water pump.
[0033] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0034] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A 6S-5-methyltetrahydrofolate calcium high-speed shear vacuum mixing tank, comprising a tank body (1), a tank cover (2) movably connected to the top of the tank body (1), an annular support frame (3) fixedly connected to the outer surface of the tank body (1), and a support leg (31) fixedly connected to the bottom end of the annular support frame (3), characterized in that: A mixing component (4) for mixing and cooling the material is arranged inside the tank (1); The mixing assembly (4) comprises a motor (41) fixedly connected to the top of the tank cover (2), a rotating shaft (42) fixedly connected to the output end of the motor (41), a driving gear (43) fixedly connected to the top of the rotating shaft (42), a driven gear (44) meshingly connected to one side of the driving gear (43), a first cooling tube (45) fixedly connected to the inside of the driven gear (44), a second cooling tube (46) fixedly passing through the outer surface of the first cooling tube (45), a mounting seat (47) fixedly connected to the outer surface of the first cooling tube (45), and a stirring blade (48) fixedly connected to the outer surface of the mounting seat (47), wherein the first cooling tube (45) rotates and passes through the tank cover (2).
2. A 6S-5-methyltetrahydrofolate calcium high-speed shear vacuum mixing tank according to claim 1, characterized in that: The lower surface of the tank body (1) is provided with a discharge port (12) and a limiting groove (11); a cover plate (9) is embedded in the limiting groove (11); an annular clamping block (91) is fixedly connected to the top of the cover plate (9); the diameter of the annular clamping block (91) is equal to the diameter of the discharge port (12); and a locking bolt (92) is threadedly connected between the cover plate (9) and the limiting groove (11).
3. A 6S-5-methyltetrahydrofolate calcium high-speed shear vacuum mixing tank according to claim 2, characterized in that: A feed inlet (21) is provided at the top of the tank cover (2), and a sealing cover (211) is movably connected inside the feed inlet (21).
4. A 6S-5-methyltetrahydrofolate calcium high-speed shear vacuum mixing tank according to claim 3, characterized in that: An air suction pipe (6) is fixedly passed through the top of the tank cover (2), a first valve (61) is fixedly connected to the outer surface of the air suction pipe (6), and a vacuum pump is fixedly connected to one end of the air suction pipe (6).
5. A 6S-5-methyltetrahydrofolate calcium high-speed shear vacuum mixing tank according to claim 4, characterized in that: An exhaust pipe (5) is fixedly inserted through the top end of the tank cover (2), and a second valve (51) is fixedly connected to the outer surface of the exhaust pipe (5).
6. A 6S-5-methyltetrahydrofolate calcium high-speed shear vacuum mixing tank according to claim 5, characterized in that: A vacuum gauge (7) is arranged on the top of the tank cover (2), a temperature sensor is arranged inside the tank body (1), and a display (8) is arranged on the outer surface of the tank body (1), and the temperature sensor is electrically connected to the display (8).
7. A 6S-5-methyltetrahydrofolate calcium high-speed shear vacuum mixing tank according to claim 6, characterized in that: Sealing pads are arranged at the gaps where the various parts are connected.