Raw material proportioning machine for biscuit processing
By designing a raw material proportioning machine for biscuit processing, using automatic weighing and precise placement technology, the problem of difficulty in ensuring accuracy and consistency in manual weighing is solved, and the quality and efficiency of biscuit processing are improved.
Patent Information
- Application Number
- CN202421971696.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The raw material ratio in existing biscuit processing requires manual weighing, which makes it difficult to ensure accuracy and consistency, and the manual operation efficiency is inefficient.
A raw material proportioning machine for biscuit processing is designed, including a storage barrel, a weighing barrel, a solenoid valve and a stirring box, and the automatic weighing and precise delivery of raw materials is achieved through a pressure sensor and a weight operation terminal.
It achieves high accuracy and consistency in raw material ratio, improves the quality stability and production efficiency of biscuit processing, and reduces manual intervention and raw material waste.
Smart Images

Figure CN222984300U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing equipment, in particular to a raw material proportioning machine for biscuit processing. Background Technique
[0002] Some of the existing raw material proportioning for biscuit processing usually still requires manual weighing in advance for proportioning. It is very difficult for manual weighing to ensure the accuracy and consistency of each weighing. Even experienced workers may have weighing errors due to fatigue, inattention or other factors. Such errors may affect the quality and taste of the product, especially in the case where precise control of raw material proportioning is required. Moreover, manual weighing and proportioning take a lot of time and manpower. Especially in large-scale production, the efficiency of this method will be particularly low. Content of the Utility Model
[0003] The purpose of the utility model is to provide a raw material proportioning machine for biscuit processing in order to solve the problems mentioned in the above background.
[0004] To achieve the above purpose, the utility model provides the following technical scheme: A raw material proportioning machine for biscuit processing, including: a storage barrel support, a storage barrel is fixedly arranged below the storage barrel support, a feeding pipeline is fixedly arranged above the storage barrel, a discharging pipeline is fixedly arranged below the storage barrel, a first electromagnetic valve is arranged on the side of the storage barrel, a weighing barrel is arranged below the storage barrel, a support seat is fixedly arranged on the side of the weighing barrel, a feeding port is opened above the weighing barrel, a feeding pipeline is fixedly connected below the weighing barrel, a second electromagnetic valve is fixedly connected to the side of the feeding pipeline, a weighing support is fixedly arranged below the support seat, a weight operation terminal is fixedly arranged at one end above the weighing support, and a stirring box is inserted below the feeding pipeline.
[0005] As a further scheme of the utility model: A circular slide rail is fixedly arranged above the weighing barrel, a scraper moving device is slidably arranged above the circular slide rail, a moving roller is rotatably arranged at one end below the scraper moving device, a scraper connecting rod is fixedly arranged at the other end below the scraper moving device, a fixing screw is fixedly screwed on the side of the scraper moving device, a scraper is fixedly arranged on the side of the scraper connecting rod, a baffle shaft is fixedly arranged on the side of the weighing barrel, and a baffle is rotatably connected to the side of the baffle shaft.
[0006] As a further solution of the present utility model: One end above the mixing tank is fixedly provided with a water storage bucket. A water inlet pipe is fixedly connected to the side of the water storage bucket, and the other end of the water inlet pipe is fixedly connected to the mixing tank. A servo motor is rotatably connected to the side of the mixing tank. A discharge pipe is fixedly provided below the mixing tank. A motor base is fixedly provided below the servo motor. A rotating rod is rotatably arranged inside the mixing tank, and stirring paddles are clamped on the surface of the rotating rod.
[0007] As a further solution of the present utility model: The feeding pipe penetrates through the storage bucket support. A pressure sensor is arranged inside the weighing support. The support seat is fixedly screwed to the weighing support through a screw rod, and multiple groups of support seats are arranged.
[0008] As a further solution of the present utility model: The scraper moving device slides in the annular slide rail through the moving rollers. The scraper moving device is fixedly screwed to the scraper through the fixing screw rod. The scraper is inserted inside one end below the scraper moving device, and multiple groups of baffle plates are arranged.
[0009] As a further solution of the present utility model: An electromagnetic valve is arranged below the inside of the mixing tank to control the opening and closing of the discharge pipe. A spraying device is arranged inside the mixing tank. The water inlet pipe is connected to the spraying device arranged inside the mixing tank. The servo motor drives the rotating rod to rotate, and multiple groups of stirring paddles are arranged.
[0010] Compared with the prior art, the beneficial effects of the present utility model are:
[0011] 1. In the present utility model, raw materials flow into the weighing bucket through the feeding pipe, and the weight is measured in real time by the built-in pressure sensor. Once the preset weight is reached, the weight operation terminal will control the electromagnetic valve to close to prevent overfeeding. This precise weighing and feeding mechanism ensures the accuracy of the raw material ratio and improves the quality stability of biscuit processing.
[0012] 2. The scraper slides along the inner wall of the weighing bucket, effectively scraping off the residual raw materials and preventing the raw materials from sticking to the inner wall of the bucket. This not only reduces the waste of raw materials but also reduces the error in the next weighing, further improving the accuracy of the ratio. The baffle plate plays a role in preventing splashing during the feeding of raw materials, ensuring that all the raw materials enter the weighing bucket, avoiding the waste of raw materials and environmental pollution. Description of the Drawings
[0013] Figure 1 It is the overall structural schematic diagram of a raw material proportioning machine for biscuit processing according to the present utility model;
[0014] Figure 2It is a schematic structural diagram of the side of a raw material proportioning machine for biscuit processing according to the present utility model;
[0015] Figure 3 It is a schematic structural diagram of the proportioning and weighing mechanism in a raw material proportioning machine for biscuit processing according to the present utility model;
[0016] Figure 4 It is a schematic structural diagram of the weighing bucket in a raw material proportioning machine for biscuit processing according to the present utility model;
[0017] Figure 5 It is a schematic structural diagram of the scraper in a raw material proportioning machine for biscuit processing according to the present utility model;
[0018] Figure 6 It is a schematic structural diagram of the mixing tank in a raw material proportioning machine for biscuit processing according to the present utility model.
[0019] In the figure: 1, storage bucket support; 2, storage bucket; 3, supplementary feeding pipeline; 4, blanking pipeline; 5, first solenoid valve; 6, weighing bucket; 7, support seat; 8, feeding port; 9, feeding pipeline; 10, second solenoid valve; 11, weighing support; 12, weight operation terminal; 13, mixing tank; 14, annular slide rail; 15, scraper moving device; 16, moving roller; 17, scraper connecting rod; 18, fixing screw; 19, scraper; 20, baffle rotating shaft; 21, baffle; 22, water storage bucket; 23, water inlet pipeline; 24, discharge pipeline; 25, servo motor; 26, motor base; 27, rotating rod; 28, mixing paddle. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection", "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The embodiments of the present utility model will be described below according to its overall structure.
[0022] Referring to Figures 1 to 6 , in the embodiment of the present utility model, a raw material proportioning machine for biscuit processing includes: a storage barrel support 1, a storage barrel 2 is fixedly arranged below the storage barrel support 1, a feeding pipeline 3 is fixedly arranged above the storage barrel 2, a discharging pipeline 4 is fixedly arranged below the storage barrel 2, a first electromagnetic valve 5 is arranged on the side of the storage barrel 2, a weighing barrel 6 is arranged below the storage barrel 2, a support seat 7 is fixedly arranged on the side of the weighing barrel 6, a feeding port 8 is opened above the weighing barrel 6, a feeding pipeline 9 is fixedly connected below the weighing barrel 6, a second electromagnetic valve 10 is fixedly connected to the side of the feeding pipeline 9, a weighing support 11 is fixedly arranged below the support seat 7, a weight operation terminal 12 is fixedly arranged at one end above the weighing support 11, and a stirring tank 13 is inserted below the feeding pipeline 9.
[0023] Adopting the above solution: The combined use of the weighing barrel 6 and the weight operation terminal 12 can measure the weight of the raw materials in real time and accurately, ensuring the accuracy of each proportioning. Through the precise control of the first electromagnetic valve 5 and the second electromagnetic valve 10, the automatic feeding and proportioning of the raw materials are realized, reducing manual intervention and improving production efficiency and accuracy.
[0024] Above the weighing bucket 6, an annular slide rail 14 is fixedly arranged. Above the annular slide rail 14, a scraper moving device 15 is slidably arranged. At one end below the scraper moving device 15, a moving roller 16 is rotatably arranged. At the other end below the scraper moving device 15, a scraper connecting rod 17 is fixedly arranged. On the side of the scraper moving device 15, a fixing screw 18 is fixedly screwed. On the side of the scraper connecting rod 17, a scraper 19 is fixedly arranged. On the side of the weighing bucket 6, a baffle rotating shaft 20 is fixedly arranged. On the side of the baffle rotating shaft 20, a baffle 21 is rotatably connected.
[0025] With the above solution: The moving roller 16 rolls on the annular slide rail 14, realizing the smooth movement of the scraper moving device 15. The scraper connecting rod 17 transmits the movement of the scraper moving device 15 to the scraper 19, enabling the scraper 19 to closely adhere to the barrel wall for scraping operations.
[0026] At one end above the mixing tank 13, a water storage tank 22 is fixedly arranged. On the side of the water storage tank 22, a water inlet pipe 23 is fixedly connected. The other end of the water inlet pipe 23 is fixedly connected to the mixing tank 13. On the side of the mixing tank 13, a servo motor 25 is rotatably connected. Below the mixing tank 13, a discharge pipe 24 is fixedly arranged. Below the servo motor 25, a motor base 26 is fixedly arranged. Inside the mixing tank 13, a rotating rod 27 is rotatably arranged. On the surface of the rotating rod 27, a mixing paddle 28 is clamped.
[0027] With the above solution: The water storage tank 22 can pre-store a certain amount of water or other liquid additives. The water inlet pipe 23 is responsible for transporting the liquid in the water storage tank 22 into the mixing tank 13, ensuring that the required liquid can be added timely and accurately during the mixing process.
[0028] The feeding pipe 3 penetrates through the storage bin support 1. Inside the weighing support 11, a pressure sensor is arranged. The support seat 7 is fixedly screwed to the weighing support 11 through a screw. The number of support seats 7 is set in multiple groups.
[0029] With the above solution: When raw materials enter the weighing bucket 6, the weight of the weighing bucket 6 will change. This change will be transmitted to the pressure sensor through the weighing support 11. The pressure sensor converts these changes into electrical signals for output, thereby realizing the real-time monitoring and control of the weight of raw materials. The setting of multiple groups of support seats 7 can improve the stability of the weighing bucket 6 and prevent it from shaking or tilting during the working process.
[0030] The scraper moving device 15 slides inside the annular slide rail 14 through the moving roller 16. The scraper moving device 15 is fixedly screwed to the scraper 19 through the fixing screw 18. The scraper 19 is inserted into the inner side at one end below the scraper moving device 15. The number of baffles 21 is set in multiple groups.
[0031] Adopting the above solution: The use of the fixing screw 18 provides a simple and reliable way to fix the scraping plate 19. This connection method is not only firm but also convenient for adjustment and maintenance. When it is necessary to replace or adjust the scraping plate 19, it can be easily carried out by simply loosening the fixing screw 18. The setting of multiple groups of baffles 21 can more effectively prevent the raw materials from splashing out during the feeding process.
[0032] An electromagnetic valve is arranged below the inner side of the mixing tank 13 to control the opening and closing of the discharge pipeline 24. A spraying device is arranged inside the mixing tank 13. The water inlet pipeline 23 is connected to the spraying device arranged inside the mixing tank 13. The servo motor 25 drives the rotating rod 27 to rotate, and the number of stirring paddles 28 is set in multiple groups.
[0033] Adopting the above solution: The servo motor 25 provides powerful power and precise speed control, which can ensure the stable and continuous rotation of the rotating rod 27, thereby driving the stirring paddle 28 to effectively stir and mix the raw materials. The setting of multiple groups of stirring paddles 28 can increase the stirring area and stirring force of the raw materials, improving the stirring effect and mixing uniformity.
[0034] The working principle of the present utility model is as follows: The raw materials are first stored in the storage barrel 2. The storage barrel 2 is stably placed on the ground through the storage barrel support 1. When the amount of raw materials in the storage barrel 2 decreases, the raw materials are replenished through the feeding pipeline 3 to ensure the continuous supply of raw materials. When raw materials need to be put in, the first solenoid valve 5 is opened to allow the raw materials to flow into the weighing barrel 6 through the feeding pipeline 4. The weighing barrel 6 is fixed on the weighing support 11 through the support seat 7. The pressure sensor built in the weighing support 11 can measure the weight of the raw materials in real time. Once the raw materials reach the preset weight, the weight operation terminal 12 controls the first solenoid valve 5 to close immediately to prevent the continuous feeding of raw materials. The weight of the raw materials will be displayed on the weight operation terminal 12 in real time for the operator to monitor and adjust. The scraper 19 slides along the inner wall of the weighing barrel 6 driven by the scraper moving device 15, effectively scraping the residual raw materials attached to the barrel wall, preventing the raw materials from sticking to the inner wall of the weighing barrel 6, reducing raw material waste and minimizing the error of the next weighing result. At the same time, the baffle 21 is installed at a suitable position on the weighing barrel 6 through the baffle rotating shaft 20, and its function is to prevent the raw materials from splashing out during the feeding of raw materials, ensuring that all the raw materials enter the weighing barrel 6. The weighed raw materials enter the mixing tank 13 through the feeding pipeline 9. In this process, the second solenoid valve 10 controls the inflow speed of the raw materials. When water needs to be added during biscuit processing, the water in the water storage bucket 22 is introduced into the mixing tank 13 through the water inlet pipeline 23 and evenly sprayed on the raw materials through the spraying device built in the mixing tank 13. The servo motor 25 in the mixing tank 13 drives the rotating rod 27 to rotate, and the mixing paddles 28 on the rotating rod fully mix the raw materials and water. After mixing, by controlling the solenoid valve below the mixing tank 13, the raw material mixture is discharged through the discharge pipeline 24 for subsequent biscuit processing.
[0035] The above is only the preferred specific implementation mode of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.
Claims
1. A raw material proportioning machine for biscuit processing, characterized in that: include: A material storage barrel bracket (1), a material storage barrel (2) is fixedly arranged below the material storage barrel bracket (1), a feeding pipe (3) is fixedly arranged above the material storage barrel (2), a material discharge pipe (4) is fixedly arranged below the material storage barrel (2), a first solenoid valve (5) is arranged on the side of the material storage barrel (2), a weighing barrel (6) is arranged below the material storage barrel (2), a support seat (7) is fixedly arranged on the side of the weighing barrel (6), a feed port (8) is opened above the weighing barrel (6), a feed pipe (9) is fixedly connected below the weighing barrel (6), a second solenoid valve (10) is fixedly connected to the side of the feed pipe (9), a weighing bracket (11) is fixedly arranged below the support seat (7), a weight operation terminal (12) is fixedly arranged at one end above the weighing bracket (11), and a mixing box (13) is inserted below the feed pipe (9).
2. A raw material proportioning machine for biscuit processing according to claim 1, characterized in that: An annular slide rail (14) is fixedly arranged above the weighing barrel (6), a scraper moving device (15) is slidably arranged above the annular slide rail (14), a moving roller (16) is rotatably arranged below the scraper moving device (15), a scraper connecting rod (17) is fixedly arranged at the other end below the scraper moving device (15), a fixed screw rod (18) is fixedly screwed on the side of the scraper moving device (15), a scraper (19) is fixedly arranged on the side of the scraper connecting rod (17), a baffle rotating shaft (20) is fixedly arranged on the side of the weighing barrel (6), and a baffle (21) is rotatably connected to the side of the baffle rotating shaft (20).
3. A raw material proportioning machine for biscuit processing according to claim 1, characterized in that: A water storage bucket (22) is fixedly arranged at one end above the mixing box (13); a water inlet pipe (23) is fixedly connected to the side of the water storage bucket (22); the other end of the water inlet pipe (23) is fixedly connected to the mixing box (13); a servo motor (25) is rotatably connected to the side of the mixing box (13); a discharge pipe (24) is fixedly arranged below the mixing box (13); a motor base (26) is fixedly arranged below the servo motor (25); a rotating rod (27) is rotatably arranged inside the mixing box (13); a stirring paddle (28) is clamped on the surface of the rotating rod (27).
4. A raw material proportioning machine for biscuit processing according to claim 1, characterized in that: The feeding pipeline (3) passes through the material storage barrel bracket (1), a pressure sensor is arranged on the inner side of the weighing bracket (11), the support seat (7) is fixedly screwed to the weighing bracket (11) via a screw rod, and the support seat (7) is arranged in multiple groups.
5. A raw material proportioning machine for biscuit processing according to claim 2, characterized in that: The scraper moving device (15) slides in the annular slide rail (14) via the moving roller (16); the scraper moving device (15) is fixedly screwed to the scraper (19) via the fixing screw (18); the scraper (19) is inserted into the inner side of one end below the scraper moving device (15); and the baffles (21) are provided in a plurality of groups.
6. A raw material proportioning machine for biscuit processing according to claim 3, characterized in that: A solenoid valve is arranged at the lower inner side of the mixing box (13) to control the switch of the discharge pipe (24); a spraying device is arranged at the inner side of the mixing box (13); the water inlet pipe (23) is connected to the spraying device arranged at the inner side of the mixing box (13); the water inlet pipe (23) is connected to the servo motor (25) to drive the rotating rod (27) to rotate; the servo motor (25) drives the rotating rod (27) to rotate; and the number of the stirring paddles (28) is arranged in a plurality of groups.