Paint dipping and drying all-in-one machine

Abstract

The utility model discloses a paint dipping and drying all-in-one machine, which relates to the technical field of circuit board processing and comprises a processing assembly composed of a paint dipping pool and a drying mechanism. The workpiece moving assembly can achieve automatic displacement operation of the workpiece hanging basket, so that circulation machining of the workpiece between the paint dipping pool and the drying mechanism is automatically achieved, the paint dipping pool and the drying mechanism are integrated in the mounting frame, the occupied space is small, machining operation is convenient, meanwhile, a protection machine cover is arranged outside the mounting frame, and the machining efficiency is improved. The protection machine cover can guide harmful gas into the exhaust system for treatment and emission, the body of a worker is prevented from being damaged, and the problems that paint dipping and drying of an existing circuit board are achieved through two different stations, the machining efficiency is low, the equipment integration degree is poor, a large site space needs to be occupied, and the production cost is low are solved. And meanwhile, no protection structure is arranged outside during processing, and harmful gas overflows to pollute the environment and damage the body of a worker.

Description

Technical Field

[0001] The utility model belongs to the technical field of circuit board processing, and more specifically, it particularly relates to an integrated dipping and drying machine. Background Art

[0002] During the processing of circuit boards, dipping and drying operations are required. Among them, the dipping process can ensure the insulation performance of the circuit board, and the drying process can accelerate the rapid drying of the external paint on the circuit board after the dipping operation.

[0003] When the existing circuit boards are processed by dipping and drying, the dipping and drying are realized by two different workstations, which leads to the need for the circuit boards to be transferred between two different workstations for processing operations. The processing efficiency is not high, the equipment integration degree is poor, a large site space is required, and there is no protective structure outside during processing. The harmful gases overflowing during the processing will also pollute the environment and damage the health of the staff, and the practicability is not high. Summary of the Utility Model

[0004] The embodiments of the present disclosure relate to an integrated dipping and drying machine, which has a workpiece moving component and a processing component. The workpiece moving component can realize the automatic displacement operation of the workpiece hanging basket, so as to automatically realize the transfer and processing of the workpiece between the dipping tank and the drying mechanism. Moreover, the dipping tank and the drying mechanism are integrated inside the mounting frame, occupying a small space and facilitating processing operations. At the same time, a protective hood is provided outside the mounting frame, and the protective hood can introduce the harmful gases into the internal of the exhaust system for treatment and emission, avoiding damaging the health of the staff, and having extremely strong flexibility, safety and practicability.

[0005] In the first aspect of the present disclosure, there is provided an integrated dipping and drying machine, including a workpiece moving component. The workpiece moving component includes a chain displacement device a, a lateral displacement device and a workpiece fixture. The workpiece fixture is fixedly installed at the bottom of the chain displacement device a, and the chain displacement device a is fixedly installed on the side of the lateral displacement device. The lateral displacement device is installed on the top of the mounting frame; a processing component, the processing component is composed of a dipping tank and a drying mechanism. The dipping tank is fixedly installed on one side of the bottom of the mounting frame, and the drying mechanism is arranged on the other side of the bottom of the mounting frame; the drying mechanism includes a drying base, a top cover, a chain displacement device b and an electric push rod. The drying base is fixedly installed inside the mounting frame, and the top cover is fixedly installed at the bottom end of the electric push rod. The electric push rod is fixedly installed on the side of the chain displacement device b, and the chain displacement device b is installed inside the mounting frame; a workpiece hanging basket, the workpiece hanging basket is placed outside the mounting frame, and the workpiece hanging basket is clamped and moved by the workpiece fixture.

[0006] In at least some embodiments, a semi-closed protective hood is provided outside the mounting frame.

[0007] In at least some embodiments, the protective hood is docked to the exhaust system of the workshop.

[0008] In at least some embodiments, a PLC controller is provided outside the protective hood, and the moving parts of the workpiece moving component and the processing component are both controlled by the PLC controller.

[0009] In at least some embodiments, the chain displacement device a drives the workpiece fixture to perform longitudinal displacement, and the chain displacement device b drives the top cover to perform lateral displacement.

[0010] Compared with the prior art, the present utility model has the following beneficial effects:

[0011] The workpiece moving component can realize the automatic displacement operation of the workpiece hanging basket, so as to automatically realize the transfer and processing of the workpiece between the dipping tank and the drying mechanism. Moreover, the dipping tank and the drying mechanism are integrated inside the mounting frame, occupying a small space and facilitating processing operations. At the same time, a protective hood is provided outside the mounting frame, and the protective hood can introduce harmful gases into the exhaust system for treatment and emission, avoiding harm to the health of the staff and improving the flexibility, safety and practicability of the device. Description of the Drawings

[0012] Figure 1 is a schematic structural diagram of the present utility model.

[0013] Figure 2 is the present utility model Figure 1 schematic structural diagram of the left side.

[0014] Figure 3 is a schematic structural diagram of the inside of the present utility model.

[0015] Figure 4 is a schematic structural diagram of the inside of the present utility model.

[0016] In the figure, the corresponding relationship between the component names and the drawing reference numerals is as follows:

[0017] 1. Mounting frame; 101. Protective hood; 102. PLC controller; 2. Workpiece moving component; 201. Chain displacement device a; 202. Lateral displacement device; 203. Workpiece fixture;

[0018] 3. Dipping tank;

[0019] 4. Drying mechanism; 401. Drying seat; 402. Top cover; 403. Chain displacement device b; 404. Electric push rod;

[0020] 5. Workpiece hanging basket. Detailed Embodiments

[0021] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and embodiments.

[0022] As shown in the appended Figure 1 to the appended Figure 4 as follows:

[0023] Embodiment 1: The present utility model provides an integrated dipping and drying machine, which includes a workpiece moving component 2. The workpiece moving component 2 includes a chain displacement device a201, a lateral displacement device 202, and a workpiece fixture 203. The workpiece fixture 203 is fixedly installed at the bottom of the chain displacement device a201, and the chain displacement device a201 is fixedly installed on the side of the lateral displacement device 202. The lateral displacement device 202 is installed on the top of the mounting frame 1, and the lateral displacement device 202 can control the lateral displacement action of the workpiece fixture 203; a processing component, which is composed of a dipping tank 3 and a drying mechanism 4. The dipping tank 3 is fixedly installed on one side of the bottom of the mounting frame 1, and the drying mechanism 4 is arranged on the other side of the bottom of the mounting frame 1; the drying mechanism 4 includes a drying base 401, a top cover 402, a chain displacement device b403, and an electric push rod 404. The drying base 401 is fixedly installed inside the mounting frame 1, and the top cover 402 is fixedly installed at the bottom end of the electric push rod 404. The electric push rod 404 is fixedly installed on the side of the chain displacement device b403, and the chain displacement device b403 is installed inside the mounting frame 1; a workpiece hanging basket 5, which is placed outside the mounting frame 1, and the workpiece hanging basket 5 is clamped and moved by the workpiece fixture 203.

[0024] In the embodiment of the present disclosure, the chain displacement device a201 drives the workpiece fixture 203 to perform longitudinal displacement, and the chain displacement device b403 drives the top cover 402 to perform lateral displacement.

[0025] In the embodiment of the present disclosure, a semi-closed protective hood 101 is provided outside the mounting frame 1. The protective hood 101 is connected to the exhaust system of the workshop. During use, the protective hood 101 prevents harmful gases from overflowing, and can introduce the harmful gases into the exhaust system for treatment and emission, avoiding harm to the physical health of the staff, and improving the flexibility, safety, and practicality of the device.

[0026] In the embodiments of the present disclosure, a PLC controller 102 is provided outside the protective hood 101. The moving components of the workpiece moving assembly 2 and the processing assembly are all controlled by the PLC controller 102. During use, the processing actions are controlled by the PLC controller 102, the operating parameters are set through the touch screen of the PLC controller 102, and the production data is displayed on the touch screen. An operator places the workpiece hanging basket 5 containing the circuit board at the hoisting position. The workpiece moving assembly 2 extracts the workpiece hanging basket 5 and places it in the dipping tank 3 for static dipping until the set time. The workpiece moving assembly 2 lifts the workpiece hanging basket 5 and statically places it above the dipping tank 3 for a certain time to drain the excess paint. Then it is placed into the drying seat 401. The chain displacement device b403 and the electric push rod 404 can control the movement of the top cover 402 on the drying seat 401 to realize the opening and closing of the drying seat 401, and dry the paint layer on the product surface according to the set temperature and time. Finally, the workpiece hanging basket 5 is taken out from the drying seat 401 and placed at the hoisting position. The drying seat 401 and the dipping tank 3 can operate synchronously to improve the production efficiency through cyclic operation.

[0027] Specific usage method and function of this embodiment:

[0028] In the present utility model, the processing actions are controlled by the PLC controller 102, the operating parameters are set through the touch screen of the PLC controller 102, and the production data is displayed on the touch screen. An operator places the workpiece hanging basket 5 containing the circuit board at the hoisting position. The workpiece moving assembly 2 extracts the workpiece hanging basket 5 through the workpiece fixture 203 and places it in the dipping tank 3 for static dipping until the set time. The workpiece moving assembly 2 lifts the workpiece hanging basket 5 and statically places it above the dipping tank 3 for a certain time to drain the excess paint. Then it is placed into the drying seat 401. The chain displacement device b403 and the electric push rod 404 can control the movement of the top cover 402 on the drying seat 401 to realize the opening and closing of the drying seat 401, and dry the paint layer on the product surface according to the set temperature and time. Finally, the workpiece hanging basket 5 is taken out from the drying seat 401 and placed at the hoisting position. The drying seat 401 and the dipping tank 3 can operate synchronously to improve the production efficiency through cyclic operation.

[0029] In another embodiment, the device can also perform processing operations such as dipping and drying on workpieces such as motor stators and rotors, which can be used for multiple purposes and further improves the flexibility of the device.

[0030] In this article, the following points need to be noted:

[0031] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0032] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0033] The above are only the specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.

Claims

1. Paint dipping and drying machine, characterized by: include: A workpiece moving assembly (2), the workpiece moving assembly (2) comprising a chain displacement device a (201), a lateral displacement device (202) and a workpiece clamp (203), the workpiece clamp (203) being fixedly mounted at the bottom of the chain displacement device a (201), and the chain displacement device a (201) being fixedly mounted at the side of the lateral displacement device (202), and the lateral displacement device (202) being mounted at the top of a mounting frame (1); a processing assembly, the processing assembly comprising a paint immersion tank (3) and a drying mechanism (4), the paint immersion tank (3) being fixedly mounted at one side of the bottom of the mounting frame (1), and the drying mechanism (4) being arranged on the mounting frame (1). The other side of the bottom; the drying mechanism (4) comprises a drying seat (401), a top cover (402), a chain displacement device b (403) and an electric push rod (404), the drying seat (401) is fixedly mounted inside the mounting frame (1), and the top cover (402) is fixedly mounted on the bottom end of the electric push rod (404), the electric push rod (404) is fixedly mounted on the side of the chain displacement device b (403), and the chain displacement device b (403) is mounted inside the mounting frame (1); a workpiece hanging basket (5), the workpiece hanging basket (5) is placed outside the mounting frame (1), and the workpiece hanging basket (5) is clamped and moved by the workpiece clamp (203).

2. The paint dipping and drying integrated machine as claimed in claim 1, characterized in that: A semi-enclosed protective cover (101) is provided outside the mounting frame (1).

3. The paint dipping and drying integrated machine as claimed in claim 2, characterized in that: The protective hood (101) is connected to the exhaust system of the workshop.

4. The paint dipping and drying integrated machine as claimed in claim 3, characterized in that: A PLC controller (102) is provided outside the protective cover (101), and the action components of the workpiece moving component (2) and the processing component are all controlled by the PLC controller (102).

5. The paint dipping and drying integrated machine as claimed in claim 4, characterized in that: The chain displacement device a (201) drives the workpiece fixture (203) to move longitudinally, and the chain displacement device b (403) drives the top cover (402) to move transversely.

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