Pretreatment device for shot blasting particles
By designing a vibrating screen assembly that can adjust the size of the screen hole, the problem of the need to replace filter screens of different pore sizes in the prior art is solved, and the pretreatment efficiency of the shot peening machine is improved.
Patent Information
- Application Number
- CN202421905432.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-08
AI Technical Summary
When the shot peening particle pretreatment device of existing shot peening machines screens with different sizes, it is necessary to replace the filter mesh with different pore sizes, resulting in a decrease in the pretreatment efficiency.
A vibrating screen assembly including a first filter mesh, a second filter mesh, a slider and an adjustment part is designed. By rotating the screw, the slider slides left and right in the slide groove, adjusting the relative positions of the first filter mesh and the second filter mesh, so that the size of the screen hole is adjustable, thereby screening shot peening particles of different sizes.
It avoids replacing the screen with corresponding pore sizes when screening different shot peening particles, improves pretreatment efficiency and reduces the cost of equipment use.
Smart Images

Figure CN222984905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pretreatment, in particular to a pretreatment device for shot peening particles. Background Art
[0002] A shot peening machine is a device that impacts the surface of metal with a high-speed stream of shot peening particles. After the metal is processed by the shot peening machine, its reliability and durability are improved. Since the shot peening effects produced by shot peening particles of different sizes are different, the shot peening particles ejected by the shot peening machine need to be pretreated according to the material of the metal.
[0003] The shot peening particles of the shot peening machine are pretreated by using a vibrating screen machine. The vibrating screen machine screens the shot peening particles by vibrating a filter screen, and selects the shot peening particles of the corresponding size according to the material of the workpiece to be processed. However, when this vibrating screen machine is used, since the sizes of the shot peening particles required each time are different, filter screens with different filter holes need to be arranged to replace the filter screen for screening the corresponding shot peening particles, and the replacement and disassembly of the filter screen reduce the pretreatment efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to propose a pretreatment device for shot peening particles in view of the problem in the background art that filter screens with corresponding apertures need to be replaced when selecting shot peening particles of different sizes.
[0005] The technical solution of the utility model: A pretreatment device for shot peening particles, comprising: a base, vibration springs are fixedly installed at the top corners of the base, a vibrating screen support plate is fixedly installed at the top of the vibration springs, a polarization block is rotatably connected to the side of the vibrating screen support plate, and further comprising:
[0006] A vibrating screen assembly, comprising a first filter screen, a second filter screen, a slider and an adjusting part. The shape of the first filter screen is the same as that of the second filter screen. The slider is fixedly installed at the top of the second filter screen, and the slider slides left and right at the bottom of the first filter screen. An adjusting part is arranged on the inner wall of the slider;
[0007] The side of the first filter screen is fixedly connected to the vibrating screen support plate, and shot peening particles flow on the top of the first filter screen.
[0008] Optionally, a plurality of sliders are provided, and are evenly installed at the four corners of the second filter screen, and the plurality of sliders are parallel to each other.
[0009] Optionally, the adjusting part includes a lead screw and a turntable. The rod body of the lead screw is threadedly connected to the slider, a turntable is fixedly installed at the end of the lead screw, and friction lines are provided on the arc surface of the turntable.
[0010] Optionally, a chute is provided at the bottom of the first filter screen, and the slider slides left and right in the chute at the bottom of the first filter screen.
[0011] Optionally, it further includes a positioning component, which includes a guide rod, a snap ring and a clamping plate. The guide rod penetrates through the turntable, and the snap ring is fixedly installed at the end of the guide rod. The clamping plate is fixedly installed on one side of the first filter screen close to the turntable, and the snap ring is clamped with the clamping plate.
[0012] Optionally, a plurality of clamping plates are provided and are evenly distributed at equal angles in a ring shape on the side of the first filter screen.
[0013] Optionally, a magnet is fixedly installed inside the first filter screen. The snap ring is made of one of iron sheet, cobalt sheet or nickel sheet, and the side of the magnet is fixedly connected to the clamping plate through magnetic stainless steel.
[0014] Optionally, two symmetrically arranged guide rods are fixedly installed on the side of one snap ring, and a limit disk is fixedly installed at the end of the guide rod.
[0015] Compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0016] In the present utility model, the slider slides left and right in the chute by rotating the screw rod, so as to adjust the relative positions of the first filter screen and the second filter screen, make the screen holes of the first filter screen misaligned with the screen holes of the second filter screen, adjust the size of the screen holes, and thus screen shot peening particles of different sizes, avoiding replacing the screen with a corresponding aperture to reduce efficiency when screening different shot peening particles.
[0017] Furthermore, after adjusting the relative positions of the first filter screen and the second filter screen, by pushing the limit disk and the guide rod, the snap ring is moved towards the direction of the clamping plate, and the clamping plate clamps the snap ring to prevent it from rotating, that is, the screw rod cannot rotate, thereby avoiding the rotation of the screw rod from changing the position of the slider and causing the relative positions of the first filter screen and the second filter screen to change during the vibration screening process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The overall structural schematic diagram of an embodiment of the present utility model is given;
[0019] Figure 2 The separated state schematic diagram of the second filter screen structure of an embodiment of the present utility model is given;
[0020] Figure 3 The structural schematic diagram of the first filter screen of an embodiment of the present utility model is given;
[0021] Figure 4 For Figure 3 The enlarged schematic diagram of the screw rod structure of part A of
[0022] Reference numerals: 1, base; 2, vibration spring; 3, vibrating screen support plate; 4, polarization block; 5, vibrating screen assembly; 51, first filter screen; 52, second filter screen; 53, chute; 54, slider; 55, lead screw; 56, turntable; 6, positioning assembly; 61, limiting disc; 62, guide rod; 63, snap ring; 64, clamping plate; 65, magnet. Detailed implementation manners
[0023] The technical solutions of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model.
[0024] Generally, the components of the embodiments of the present utility model described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the claimed present utility model, but merely represents the selected embodiments of the present utility model.
[0025] All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the protection scope of the present utility model.
[0026] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0028] Embodiment 1
[0029] This embodiment provides a pre-treatment device for shot peening particles, as Figure 1As shown in the figure, it includes a base 1. At the top corners of the base 1, vibration springs 2 are fixedly installed. At the top of the vibration springs 2, a vibrating sieve support plate 3 is fixedly installed. At the side of the vibrating sieve support plate 3, a polarization block 4 is rotatably connected. A motor fixedly connected to the polarization block 4 is fixedly installed at the side of the vibrating sieve support plate 3. The polarization block 4 is driven by the motor to rotate, so that the vibrating sieve support plate 3 vibrates.
[0030] As Figure 3 and Figure 4 shown in the figure, a vibrating sieve assembly 5 is arranged at the center of the vibrating sieve support plate 3. The vibrating sieve assembly 5 includes a first filter screen 51, a second filter screen 52, sliders 54 and an adjusting part. The side of the first filter screen 51 is fixedly connected to the vibrating sieve support plate 3. Shot peening particles flow on the top of the first filter screen 51. When the vibrating sieve support plate 3 vibrates, it drives the first filter screen 51 to vibrate. The first filter screen 51 screens the shot peening particles through the sieve holes on it.
[0031] As Figure 2 and Figure 4 shown in the figure, the shape of the first filter screen 51 is the same as that of the second filter screen 52. Sliders 54 are fixedly installed at the top of the second filter screen 52. A chute 53 is opened at the bottom of the first filter screen 51. The sliders 54 slide left and right in the chute 53 at the bottom of the first filter screen 51. The chute 53 limits the sliders 54 to prevent the sliders 54 from rotating in the chute 53.
[0032] A plurality of sliders 54 are provided and are evenly installed at the four corners of the second filter screen 52. The plurality of sliders 54 are parallel to each other. The sliders 54 slide left and right at the bottom of the first filter screen 51, so as to improve the stability of the left and right sliding of the second filter screen 52.
[0033] By sliding the second filter screen 52 to change its relative position with the first filter screen 51, the sieve holes of the first filter screen 51 and the second filter screen 52 are misaligned. The overlapping part of the sieve holes of the first filter screen 51 and the second filter screen 52 is the hole for screening the shot peening particles. By misaligning the first filter screen 51 and the second filter screen 52, the sieve hole size is adjusted to screen shot peening particles of different sizes.
[0034] As Figure 4 shown in the figure, an adjusting part is arranged on the inner wall of the slider 54. The adjusting part includes a lead screw 55 and a turntable 56. The rod body of the lead screw 55 is threadedly connected to the slider 54. A turntable 56 is fixedly installed at the end of the lead screw 55. Friction lines are opened on the arc surface of the turntable 56. The friction of the turntable 56 is increased through the friction lines, so as to rotate the turntable 56. Rotating the turntable 56 makes the lead screw 55 rotate, thereby adjusting the position of the lead screw 55, that is, adjusting the relative position of the first filter screen 51 and the second filter screen 52.
[0035] In this embodiment, the slider 54 is slid left and right in the chute 53 by rotating the lead screw 55, so as to adjust the relative positions of the first filter screen 51 and the second filter screen 52, make the sieve holes of the first filter screen 51 misaligned with those of the second filter screen 52, and adjust the sieve hole size, thereby screening shot particles of different sizes, and avoiding reducing the efficiency by replacing the sieve mesh with a corresponding aperture when screening different shot particles.
[0036] Embodiment 2
[0037] Based on Embodiment 1, this embodiment proposes a pretreatment device for shot particles, as Figure 4 shown, a positioning component 6 is arranged on the side of the first filter screen 51. The positioning component 6 includes a guide rod 62, a snap ring 63 and a clamping plate 64. The guide rod 62 penetrates through the turntable 56, the end of the guide rod 62 is fixedly installed with the snap ring 63, the clamping plate 64 is fixedly installed on the side of the first filter screen 51 close to the turntable 56, and the snap ring 63 is clamped with the clamping plate 64.
[0038] By clamping the snap ring 63 with the clamping plate 64, the snap ring 63 uses the guide rod 62 to restrict the rotation of the turntable 56 and the lead screw 55, and avoids the movement of the slider 54 caused by the synchronous vibration of the lead screw 55 during the vibration of the first filter screen 51. Two symmetrically arranged guide rods 62 are fixedly installed on the side of one snap ring 63, and the two guide rods 62 prevent the guide rod 62 from rotating on the snap ring 63. The end of the guide rod 62 is fixedly installed with a limit disc 61. The limit disc 61 limits the guide rod 62 to prevent it from falling off the turntable 56.
[0039] A plurality of clamping plates 64 are provided and are distributed at equal angles in a ring shape on the side of the first filter screen 51 to improve the clamping stability between the clamping plate 64 and the snap ring 63.
[0040] As Figure 4 shown, a magnet 65 is fixedly installed inside the first filter screen 51. The snap ring 63 is made of one of iron sheet, cobalt sheet or nickel sheet. The side of the magnet 65 is fixedly connected to the clamping plate 64 through magnetic stainless steel. The magnet 65 and the snap ring 63 are separated by magnetic stainless steel to avoid direct contact between the snap ring 63 and the magnet 65, resulting in damage to the magnet 65.
[0041] In this embodiment, after adjusting the relative positions of the first filter screen 51 and the second filter screen 52, the snap ring 63 is moved towards the clamping plate 64 by pushing the limit disc 61 and the guide rod 62. The clamping plate 64 clamps the snap ring 63 to make it unable to rotate, that is, the lead screw 55 cannot rotate. At the same time, the magnetic force of the magnet 65 is used to attract the snap ring 63, so that the snap ring 63 is always clamped with the clamping plate 64. The rotation of the snap ring 63 is restricted by the clamping plate 64, thereby avoiding the rotation of the lead screw 55 from changing the position of the slider 54, resulting in a change in the relative positions of the first filter screen 51 and the second filter screen 52 during the vibration screening process.
[0042] The above specific embodiments are only several alternative embodiments of the present utility model. Based on the technical solution of the present utility model and the relevant revelations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. The pretreatment device for shot peening particles comprises: A base (1), wherein a vibration spring (2) is fixedly mounted at a top corner of the base (1), a vibration screen support plate (3) is fixedly mounted on the top of the vibration spring (2), and a polarization block (4) is rotatably connected to the side of the vibration screen support plate (3), characterized in that it also includes: A vibrating screen assembly (5), comprising a first filter screen (51), a second filter screen (52), a slider (54) and an adjusting portion, wherein the shape of the first filter screen (51) is the same as that of the second filter screen (52), a slider (54) is fixedly mounted on the top of the second filter screen (52), the slider (54) slides left and right at the bottom of the first filter screen (51), and an adjusting portion is arranged on the inner wall of the slider (54); The side of the first filter screen (51) is fixedly connected to the vibration screen support plate (3), and the shot peening particles flow on the top of the first filter screen (51).
2. The pretreatment device for shot peening particles according to claim 1, characterized in that: The sliding blocks (54) are provided in plurality and are evenly installed at the four corners of the second filter screen (52), and the plurality of sliding blocks (54) are parallel to each other.
3. The pretreatment device for shot peening particles according to claim 1, characterized in that: The adjusting part comprises a screw rod (55) and a rotating disk (56); the rod body of the screw rod (55) is threadedly connected to the slider (54); the end of the screw rod (55) is fixedly mounted with the rotating disk (56); and the arc surface of the rotating disk (56) is provided with friction lines.
4. The pretreatment device for shot peening particles according to claim 2, characterized in that: A sliding groove (53) is provided at the bottom of the first filter screen (51), and the sliding block (54) slides left and right in the sliding groove (53) at the bottom of the first filter screen (51).
5. The pretreatment device for shot peening particles according to claim 3, characterized in that: The invention also comprises a positioning assembly (6), the positioning assembly (6) comprising a guide rod (62), a clamping ring (63) and a clamping plate (64), the guide rod (62) passing through the rotating disk (56), the clamping ring (63) being fixedly mounted on the end of the guide rod (62), the clamping plate (64) being fixedly mounted on a side of the first filter screen (51) close to the rotating disk (56), and the clamping ring (63) being clamped to the clamping plate (64).
6. The pretreatment device for shot peening particles according to claim 5, characterized in that: A plurality of the clamping plates (64) are provided and are distributed in a ring-shaped manner at equal angles on the side of the first filter screen (51).
7. The pretreatment device for shot peening particles according to claim 6, characterized in that: A magnet (65) is fixedly installed inside the first filter screen (51), the clamping ring (63) is made of one of an iron sheet, a cobalt sheet or a nickel sheet, and the side of the magnet (65) is fixedly connected to the clamping plate (64) via magnetic stainless steel.
8. The pretreatment device for shot peening particles according to claim 7, characterized in that: Two symmetrically arranged guide rods (62) are fixedly mounted on the side of one of the clamping rings (63), and a limiting plate (61) is fixedly mounted on the end of the guide rod (62).