High-aluminum aggregate finished product collecting device

By designing a high-volume aggregate finished product collection device including vibration screening, spiral conveying, wind separation and magnetic separation components, the problems of low screening efficiency and environmental pollution in the prior art are solved, efficient separation and automated collection are achieved, and the purity and production efficiency of aggregates are improved.

CN222984964UActive Publication Date: 2025-06-17YANGQUAN CHANGMEIDE REFRACTORY MATERIALS CO LTD
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Patent Information

Application Number
CN202421895791.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-17
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing high-aluminum aggregate finished product collection device has problems such as low screening efficiency, easy blockage, environmental pollution, lack of effective light impurity separation technology, inability to effectively remove iron impurities, inconvenient equipment maintenance, high manual dependence, low transmission efficiency, inconvenient storage and transportation, high production costs, and lack of flexibility and scalability.

Method used

A high aluminum aggregate finished product collection device including a vibrating screen assembly, a screw conveying assembly, a wind separation assembly and a magnetic separation assembly are designed. The multi-stage screening of the vibrating screening assembly is performed for preliminary grading screening. The sealed outer cylinder of the screw conveying assembly ensures that the conveying process is not scattered. The wind separation assembly separates light impurities, and the magnetic separation assembly removes iron impurities. Finally, the finished product collection assembly realizes automatic collection and storage.

Benefits of technology

It improves screening efficiency, reduces environmental pollution and material losses, effectively separates light and iron impurities, improves the purity of aggregates, realizes automated collection, reduces production costs, and improves the flexibility and scalability of the device.

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Abstract

The utility model discloses a high-aluminum aggregate finished product collecting device, and relates to the technical field of finished product collecting devices.The high-aluminum aggregate finished product collecting device comprises a base and a working mechanism, and the working mechanism is fixedly connected to the upper end of the base. The vibrating screen sub-assembly achieves efficient grading screening through a vibrating motor, is matched with a multi-stage screen, can process aggregate with different particle sizes at the same time, adopts an anti-blocking design, such as a scattering roller driven by a first motor, and ensures continuity and stability of the screening process, and the spiral conveying assembly adopts a sealed outer cylinder, so that aggregate scattering is effectively prevented, and the screening efficiency is improved. The wind power separation assembly utilizes wind power generated by a fan to effectively separate light impurities and improve the purity of the aggregate, the magnetic separation assembly removes iron impurities through a magnet to further improve the purity, and due to the modular design of the whole working mechanism, maintenance and replacement are convenient, and the flexibility and maintainability of the equipment are also improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of finished product collection devices, in particular to a finished product collection device for high-aluminum aggregate. Background Art

[0002] The finished product collection device for high-aluminum aggregate is a mechanical device specifically used in industrial production, mainly used for efficiently collecting, screening, purifying, and transporting high-aluminum aggregate. Its core functions include centrally collecting the aggregate generated during the production process, classifying it by particle size through a screening component, using air separation and magnetic separation technologies to remove impurities, improving the purity and market value of the aggregate. The automated collection and processing process not only reduces manual intervention, lowers labor intensity, but also improves production efficiency. The enclosed conveying system effectively reduces the diffusion of dust and impurities, reducing environmental pollution. In addition, the design of this device also takes into account environmental protection and economic benefits, increasing its market competitiveness by improving the quality of the aggregate. The flexibility and scalability of the device enable it to adapt to production requirements of different scales, and it is an important and indispensable device in modern industrial production.

[0003] After retrieval, the existing devices have problems such as low screening efficiency, easily clogged screens, environmental pollution and material loss caused by an open conveying system, lack of effective light impurity separation technology, inability to effectively remove iron impurities to improve the purity of the aggregate, and inconvenient equipment maintenance. And in terms of finished product collection, high dependence on labor, susceptibility to pollution, low transmission efficiency, inconvenient storage and transportation, high production costs, and lack of flexibility and scalability are also its main deficiencies. These shortcomings limit the performance and production efficiency of the device.

[0004] Therefore, we provide a finished product collection device for high-aluminum aggregate to solve the above problems. Content of the Utility Model

[0005] This application provides a finished product collection device for high-aluminum aggregate, which solves the problems of low screening efficiency, easily clogged screens, environmental pollution and material loss caused by an open conveying system, lack of effective light impurity separation technology, inability to effectively remove iron impurities to improve the purity of the aggregate, inconvenient equipment maintenance, and in terms of finished product collection, high dependence on labor, susceptibility to pollution, low transmission efficiency, inconvenient storage and transportation, high production costs, and lack of flexibility and scalability.

[0006] This application provides a finished product collection device for high-aluminum aggregate, including a base and a working mechanism, and the upper end of the base is fixedly connected with the working mechanism;

[0007] The working mechanism includes a support and receiving component arranged at the upper end of the base. A vibration screening component is fixedly connected to the outside of the support and receiving component. A screw conveyor component is arranged below the vibration screening component. A wind separation component is arranged outside the screw conveyor component. A magnetic separation component is arranged below the screw conveyor component.

[0008] Preferably, the support and receiving component includes a support rod fixedly connected to the upper end of the base. The upper end of the support rod is fixedly connected with a connecting base. The upper end of the connecting base is fixedly connected with a receiving box body. A receiving port is fixedly connected to the upper surface of the receiving box body.

[0009] Preferably, the vibration screening component includes a vibration motor arranged outside the receiving box body. A multi-stage screen is installed inside the receiving box body. A falling box is arranged below the multi-stage screen. A first motor is fixedly connected to the outside of the falling box. A beating roller is key-connected to one end of the first motor.

[0010] Preferably, the screw conveyor component includes a second motor arranged below the first motor. A screw output shaft is key-connected to one end of the second motor. A sealed outer cylinder is arranged outside the screw output shaft.

[0011] Preferably, the wind separation component includes a separation chamber arranged on the upper surface of the sealed outer cylinder. A storage bin is arranged at the upper end of the separation chamber. A duct is fixedly connected to the outside of the separation chamber. The other end of the duct is provided with a fan.

[0012] Preferably, the magnetic separation component includes a falling port fixedly connected to the lower surface of the sealed outer cylinder. A magnet is fixedly connected to the outside of the falling port.

[0013] Preferably, a finished product collection component is arranged below the sealed outer cylinder. The finished product collection component includes a protective outer cover arranged below the sealed outer cylinder. A rotating shaft is arranged inside the protective outer cover. A third motor is key-connected to one end of the rotating shaft. A connecting flange is arranged at the other end of the rotating shaft. A collecting rotating shaft is arranged on the other side of the connecting flange. A transmission port is arranged outside the collecting rotating shaft. The other end of the transmission port is fixedly connected with a finished product collection box.

[0014] As can be seen from the above technical solutions, the present application provides a finished product collection device for high-aluminum aggregates. When in use, the aggregates are first poured into the receiving port of the receiving box, which is the entrance for the aggregates to enter the entire collection device. The vibration motor is started to drive the multi-stage screen to vibrate, realizing the preliminary classification and screening of the aggregates. Aggregates of different particle sizes are separated according to the aperture size of the screen. The screened aggregates fall into the falling box. The first motor drives the dispersing roller to rotate, further dispersing and evenly dropping the aggregates to prevent blockage. The second motor is started to drive the spiral output shaft to rotate, conveying the dispersed aggregates from the falling box to the wind separation component. The sealed outer cylinder wraps the spiral output shaft to ensure that the aggregates do not scatter during the conveying process, avoiding environmental pollution. The fan is started to introduce wind into the separation chamber through the air duct. In the separation chamber, under the action of the wind, the light impurities are separated from the aggregates, and the impurities are carried away by the wind, while the aggregates fall into the storage bin. The aggregates after wind separation enter the magnetic separation component through the falling port. The magnet adsorbs the iron impurities in the aggregates to further purify the aggregates. The aggregates after magnetic separation finally fall into the finished product collection component. The third motor is started to drive the collection rotating shaft to rotate, sending the aggregates into the finished product collection box through the transmission port. The collection rotating shaft collects and stores the processed aggregates in the finished product collection box, facilitating subsequent packaging, transportation or use. In this way, the use of the multi-layer sterilization device for the finished product collection device is completed.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. Through the setting of the finished product collection component, significant benefits are brought to the finished product collection device for high-aluminum aggregates. The collection rotating shaft driven by the third motor realizes the automatic collection of aggregates, reduces manual operation, and improves production efficiency. The protective outer cover protects the collection component, preventing external pollution and damage, ensuring the cleanliness and safety of the collection process. The high-efficiency transmission design, such as the cooperation between the collection rotating shaft and the transmission port, ensures the smooth transmission of aggregates to the finished product collection box, facilitating subsequent storage and transportation. The automatic collection reduces manual intervention, lowers labor intensity and production costs. The sealing of the entire collection process guarantees the quality of the final product. At the same time, the flexibility and expandability of the finished product collection component enable it to adapt to different production scales and requirements, meeting the requirements of modern production;

[0017] 2. Through the setting of the working mechanism, it has many significant advantages during use. Firstly, its vibrating screening component realizes efficient grading and screening through a vibrating motor. In combination with multiple-stage sieves, it can process aggregates of different particle sizes simultaneously. The anti-blocking design, such as the dispersing roller driven by the first motor, ensures the continuity and stability of the screening process. The screw conveyor component adopts a sealed outer cylinder, effectively preventing the scattering of aggregates, reducing environmental pollution and material loss. The wind separation component utilizes the wind generated by the fan to effectively separate light impurities and improve the purity of the aggregates. The magnetic separation component removes iron impurities through magnets, further improving the purity. The modular design of the entire working mechanism not only facilitates maintenance and replacement but also improves the flexibility and maintainability of the equipment.

[0018] In summary, this application ensures the continuity and stability of the screening process through the working mechanism, reduces environmental pollution and material loss, effectively separates light impurities and iron impurities, improves the purity of the aggregates, and at the same time enables it to adapt to different production scales and requirements through the finished product collection component, meeting the requirements of modern production. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of this application, the drawings required for use in the implementation cases will be briefly introduced below. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 Schematic diagram of the overall external structure proposed by the present utility model;

[0021] Figure 2 Schematic diagram of the overall structure of one side proposed by the present utility model;

[0022] Figure 3 Schematic diagram of the overall internal structure proposed by the present utility model;

[0023] Figure 4 Schematic diagram of the enlarged structure at A proposed by the present utility model.

[0024] In the figure: 1. Base; 2. Working mechanism; 21. Support and receiving assembly; 211. Support rod; 212. Connecting base; 213. Receiving box; 214. Receiving port; 22. Vibration screening assembly; 221. Vibration motor; 222. Multi-stage screen; 223. Falling box; 224. First motor; 225. Dispersing roller; 23. Screw conveyor assembly; 231. Second motor; 232. Screw output shaft; 233. Sealed outer cylinder; 24. Wind separation assembly; 241. Separation chamber; 242. Storage bin; 243. Air duct; 244. Fan; 25. Magnetic separation assembly; 251. Falling port; 252. Magnet; 3. Finished product collection assembly; 31. Protective outer cover; 32. Rotating shaft; 33. Third motor; 34. Connecting flange; 35. Collection rotating shaft; 36. Transfer port; 37. Finished product collection box. Detailed implementation mode

[0025] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the drawings.

[0026] See Figures 1-4 , a finished product collection device for high-aluminum aggregate, including a base 1 and a working mechanism 2. The base 1 provides a stable foundation for the entire device to ensure the stability of the working mechanism 2 during operation. The upper end of the base 1 is fixedly connected with the working mechanism 2, and the working mechanism 2 is the core part of the entire finished product collection device for high-aluminum aggregate;

[0027] The working mechanism 2 includes a support and receiving assembly 21 arranged at the upper end of the base 1. The support and receiving assembly 21 provides a stable support structure to receive the aggregate to be processed. The outer side of the support and receiving assembly 21 is fixedly connected with a vibration screening assembly 22. The vibration screening assembly 22 drives the multi-stage screen 222 through the vibration motor 221 to realize the preliminary classification and screening of the aggregate. A screw conveyor assembly 23 is arranged below the vibration screening assembly 22. The screw conveyor assembly 23 transports the screened aggregate to the wind separation assembly 24 through the second motor 231 and the screw output shaft 232. A wind separation assembly 24 is arranged outside the screw conveyor assembly 23. The wind separation assembly 24 uses the wind generated by the fan 244 to separate light impurities through the separation chamber 241. A magnetic separation assembly 25 is arranged below the screw conveyor assembly 23. The magnetic separation assembly 25 adsorbs iron impurities in the aggregate through the magnet 252 to improve the purity of the aggregate.

[0028] In the present utility model, the support receiving assembly 21 includes a support rod 211 fixedly connected to the upper end of the base 1. The support rod 211 serves as the basic structure of the support receiving assembly 21, is fixedly connected to the upper end of the base 1, provides stable support for the entire support receiving assembly 21. The upper end of the support rod 211 is fixedly connected with a connecting base 212. The connecting base 212 connects the support rod 211 and the receiving box body 213, playing a role in connecting and transmitting structural forces. The upper end of the connecting base 212 is fixedly connected with a receiving box body 213. The receiving box body 213 is located at the upper end of the connecting base 212 and has a receiving port 214 for receiving the high-aluminum aggregate to be processed. The upper surface of the receiving box body 213 is fixedly connected with the receiving port 214. The receiving port 214 serves as the entrance for the aggregate to enter the working mechanism 2.

[0029] In the present utility model, the vibration screening assembly 22 includes a vibration motor 221 arranged outside the receiving box body 213. A multi-stage screen 222 is installed inside the receiving box body 213. The vibration motor 221 is installed outside the receiving box body 213 and is used to drive the multi-stage screen 222 to perform vibration screening. A falling box 223 is arranged below the multi-stage screen 222. The falling box 223 is located below the multi-stage screen 222 and is used to collect the screened aggregate. A first motor 224 is fixedly connected to the outside of the falling box 223. The first motor 224 is located outside the falling box 223 and drives a dispersing roller 225, which is used to further disperse and evenly drop the aggregate. One end of the first motor 224 is connected to the dispersing roller 225 by a flat key. The dispersing roller 225 is connected to the first motor 224 to disperse the aggregate by rotation to prevent blockage.

[0030] In the present utility model, the screw conveying assembly 23 includes a second motor 231 arranged below the first motor 224. One end of the second motor 231 is connected to a screw output shaft 232 by a flat key. The second motor 231 is located below the first motor 224 and drives the screw output shaft 232 to realize the conveying of the aggregate. A sealed outer cylinder 233 is arranged outside the screw output shaft 232. The sealed outer cylinder 233 wraps the screw output shaft 232 to prevent the aggregate from scattering and environmental pollution.

[0031] In the present utility model, the wind separation assembly 24 includes a separation chamber 241 arranged on the upper surface of the sealed outer cylinder 233. The separation chamber 241 is located on the upper surface of the sealed outer cylinder 233 and is used for wind separation of light impurities. A storage bin 242 is arranged at the upper end of the separation chamber 241. The storage bin 242 is located at the upper end of the separation chamber 241 and is used to store the separated aggregate. A duct 243 is fixedly connected to the outside of the separation chamber 241. The duct 243 connects the separation chamber 241 and a fan 244 to guide the wind for separation. The other end of the duct 243 is provided with the fan 244. The fan 244 generates wind and introduces the wind into the separation chamber 241 through the duct 243.

[0032] In the present utility model, the magnetic separation assembly 25 includes a falling port 251 fixedly connected to the lower surface of the sealed outer cylinder 233. A magnet 252 is fixedly connected to the outside of the falling port 251. The falling port 251 is located on the lower surface of the sealed outer cylinder 233 and is used for the aggregate to enter the magnetic separation assembly 25 from the wind separation assembly 24. The magnet 252 is fixed to the outside of the falling port 251 and is used for adsorbing iron impurities in the aggregate.

[0033] In some embodiments, a finished product collection assembly 3 is provided below the sealed outer cylinder 233. The finished product collection assembly 3 includes a protective outer cover 31 provided below the sealed outer cylinder 233. A rotating shaft 32 is provided inside the protective outer cover 31. One end of the rotating shaft 32 is key-connected to a third motor 33. The other end of the rotating shaft 32 is provided with a connecting flange 34. The other side of the connecting flange 34 is provided with a collecting rotating shaft 35. A transmission port 36 is provided on the outside of the collecting rotating shaft 35. The other end of the transmission port 36 is fixedly connected to a finished product collection box 37. The finished product collection assembly 3 drives the collecting rotating shaft 35 through the third motor 33 to collect the processed aggregate into the finished product collection box 37.

[0034] As can be seen from the above technical solutions, during use, the aggregate is first poured into the receiving port 214 of the receiving box body 213, which is the entrance for the aggregate to enter the entire collection device. The vibration motor 221 is started to drive the multi-stage screen 222 to vibrate, realizing the preliminary classification and screening of the aggregate. Aggregates of different particle sizes are separated according to the aperture size of the screen. The screened aggregate falls into the falling box 223. The first motor 224 drives the dispersing roller 225 to rotate, further dispersing and evenly dropping the aggregate to prevent blockage. The second motor 231 is started to drive the spiral output shaft 232 to rotate, conveying the dispersed aggregate from the falling box 223 to the wind separation assembly 24. The sealed outer cylinder 233 wraps the spiral output shaft 232 to ensure that the aggregate does not scatter during the conveying process and avoid environmental pollution. The fan 244 is started, and wind is introduced into the separation chamber 241 through the air duct 243. In the separation chamber 241, under the action of the wind, the light impurities are separated from the aggregate, and the impurities are carried away by the wind, while the aggregate falls into the storage bin 242. The aggregate after wind separation enters the magnetic separation assembly 25 through the falling port 251. The magnet 252 adsorbs the iron impurities in the aggregate to further purify the aggregate. The aggregate after magnetic separation finally falls into the finished product collection assembly 3. The third motor 33 is started to drive the collecting rotating shaft 35 to rotate, sending the aggregate into the finished product collection box 37 through the transmission port 36. The collecting rotating shaft 35 collects and stores the processed aggregate in the finished product collection box 37, which is convenient for subsequent packaging, transportation or use, thus completing the use of the finished product collection device.

[0035] Other embodiments of the present application will be readily apparent to those skilled in the art upon consideration of the specification and practice of the application disclosed herein. The present application is intended to cover any variations, uses, or adaptations of the present application, which follow the general principles of the present application and include known common general knowledge or conventional technical means in the technical field not disclosed in the present application. The specification and examples are only illustrative, and the true scope of the present application is pointed out by the claims.

[0036] It should be understood that the present application is not limited to the exact structures described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The above embodiments of the present application do not constitute a limitation on the protection scope of the present application.

Claims

1. A high-aluminum aggregate finished product collection device, comprising a base (1) and a working mechanism (2), characterized in that: The upper end of the base (1) is fixedly connected to a working mechanism (2); The working mechanism (2) comprises a support receiving assembly (21) arranged at the upper end of the base (1), a vibrating screening assembly (22) is fixedly connected to the outer side of the support receiving assembly (21), a screw conveying assembly (23) is arranged below the vibrating screening assembly (22), a wind separation assembly (24) is arranged on the outer side of the screw conveying assembly (23), and a magnetic separation assembly (25) is arranged on the lower side of the screw conveying assembly (23).

2. A device for collecting finished high-aluminum aggregate products according to claim 1, characterized in that: The support receiving assembly (21) comprises a support rod (211) fixedly connected to the upper end of the base (1); the upper end of the support rod (211) is fixedly connected to a connecting base (212); the upper end of the connecting base (212) is fixedly connected to a receiving box (213); and the upper surface of the receiving box (213) is fixedly connected to a receiving port (214).

3. A device for collecting finished high-aluminum aggregate products according to claim 2, characterized in that: The vibrating screening assembly (22) comprises a vibrating motor (221) arranged on the outside of a receiving box (213); a multi-stage screen (222) is installed on the inside of the receiving box (213); a drop box (223) is arranged below the multi-stage screen (222); a first motor (224) is fixedly connected to the outside of the drop box (223); and a scattering roller (225) is connected to one end of the first motor (224) by a flat key.

4. A device for collecting finished high-aluminum aggregate products according to claim 3, characterized in that: The screw conveying assembly (23) comprises a second motor (231) arranged below the first motor (224); one end of the second motor (231) is connected to a screw output shaft (232) by a flat key; and a sealing outer cylinder (233) is arranged on the outer side of the screw output shaft (232).

5. The device for collecting finished high-aluminum aggregate products according to claim 2, characterized in that: The wind separation component (24) comprises a separation chamber (241) arranged on the upper surface of the sealed outer cylinder (233), a storage bin (242) being arranged at the upper end of the separation chamber (241), an air duct (243) being fixedly connected to the outer side of the separation chamber (241), and a fan (244) being arranged at the other end of the air duct (243).

6. A device for collecting finished high-aluminum aggregate products according to claim 5, characterized in that: The magnetic separation component (25) comprises a drop opening (251) fixedly connected to the lower surface of the sealing outer cylinder (233), and a magnet (252) is fixedly connected to the outer side of the drop opening (251).

7. The device for collecting finished high-aluminum aggregate products according to claim 5, characterized in that: A finished product collection assembly (3) is arranged below the sealed outer cylinder (233), and the finished product collection assembly (3) comprises a protective outer cover (31) arranged below the sealed outer cylinder (233), a rotating shaft (32) is arranged on the inner side of the protective outer cover (31), one end of the rotating shaft (32) is connected to a third motor (33) by a flat key, the other end of the rotating shaft (32) is arranged with a connecting flange (34), the other side of the connecting flange (34) is arranged with a collecting rotating shaft (35), the outer side of the collecting rotating shaft (35) is arranged with a transmission port (36), and the other end of the transmission port (36) is fixedly connected to a finished product collection box (37).