Artificial aggregate production equipment
By designing an artificial aggregate production equipment that includes material stirring, granulation, conveying, polishing and control, the problem of uneven particle shape and strength of artificial aggregate in the prior art is solved, and uniform particle shape and efficient production are achieved.
Patent Information
- Application Number
- CN202421657686.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the existing artificial aggregate production methods, the pressure forming and granulation method leads to uneven particle shapes and stress concentration; while the strength of the stir granulation method is affected by the bonding effect of the binder, and the bonding cost is relatively high.
An artificial aggregate production equipment is designed, including material mixing device, granulation device, conveying device, polishing device and controller. Through the propulsion extruder, cutting machine and particle size separation conveyor, the uniform granulation and precise control of the materials are achieved, and the use of adhesives is avoided.
The uniformity of artificial aggregate particle type is achieved, the strength is avoided from being affected by the binder, the cost of the binder is eliminated, and the production efficiency is improved.
Smart Images
Figure CN222985212U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of artificial aggregate production, in particular to an artificial aggregate production device. Background Art
[0002] Artificial aggregates usually use solid waste as raw materials, providing a new solution to the problems of natural resource consumption and solid waste environmental pollution. It is found that different non-sintering granulation methods will have different effects on the performance of artificial aggregates and the pollution of the production environment. At present, the main production methods of artificial aggregates are pressure molding granulation method and stirring granulation method.
[0003] The pressure molding granulation method is to process powdery solid waste materials into lump materials that meet specific shapes, compositions, densities, etc. through specific equipment and methods, and compress them into a dense state by external force. The aggregate particle shapes prepared by this method are uneven, mostly block-shaped and cylindrical aggregates, and there is a stress concentration phenomenon.
[0004] The stirring granulation method is to agglomerate powders into coarser particles through a disk granulator. As long as a certain liquid or binder is infiltrated into the solid powder and properly stirred, the liquid and the solid powder are in close contact with each other, generating a cohesive force to form agglomerates. The strength of the aggregates formed in this way is affected by the binding effect of the binder, and the cost of the binder is relatively high. Summary of the Utility Model
[0005] To solve the above technical problems, the utility model provides an artificial aggregate production device, which makes the artificial aggregate particle shape uniform, avoids the influence of the binding effect of the binder on the strength of the artificial aggregate, and saves the cost of the binder.
[0006] To achieve the above object, the utility model provides the following scheme:
[0007] The present utility model provides an artificial aggregate production device, which includes a material stirring device, a granulating device, a conveying device, a polishing device and a controller. The granulating device includes a propulsion extruder, a cutting machine and a first sensor. The discharge port of the material stirring device is connected to the feed port of the propulsion extruder. The cutting machine is arranged above the discharge port of the propulsion extruder, and the first sensor is arranged on one side of the discharge port of the propulsion extruder. The conveying device includes a particle size separation conveyor, a dryer and a blower. The feed end of the particle size separation conveyor is located below the discharge port of the propulsion extruder. The blower is used to blow air on the materials on the particle size separation conveyor, and the dryer is used to dry the materials on the particle size separation conveyor. The polishing device is arranged on one side of the discharge end of the particle size separation conveyor. The material stirring device, the propulsion extruder, the cutting machine, the first sensor, the particle size separation conveyor, the dryer, the blower and the polishing device are all connected to the controller.
[0008] Preferably, it further includes two overlimit alarm devices. One overlimit alarm device is arranged at one end of the particle size separation conveyor close to the propulsion extruder, and the other overlimit alarm device is arranged at one end of the particle size separation conveyor close to the polishing device. Both overlimit alarm devices are connected to the controller.
[0009] Preferably, the overlimit alarm device includes an inverted U-shaped bracket, a second sensor and an alarm. The inverted U-shaped bracket covers the particle size separation conveyor. The second sensor and the alarm are both arranged on the inverted U-shaped bracket and are both connected to the controller.
[0010] Preferably, the inverted U-shaped bracket includes a horizontal rod and two vertical rods respectively arranged at the lower parts of both ends of the horizontal rod. The second sensor is arranged on one side of one vertical rod close to the particle size separation conveyor, and the alarm is arranged on the horizontal rod or the vertical rod.
[0011] Preferably, both the first sensor and the second sensor are photoelectric sensors. The material stirring device is a mortar mixer, and the propulsion extruder is a twin-screw extruder.
[0012] Preferably, the cutting machine is a pneumatic cutting machine. The pneumatic cutting machine includes a bracket, a cylinder and a cutting head. The bracket is arranged above the propulsion extruder, the cylinder is arranged on the bracket, the lower end of the piston rod of the cylinder is connected with the cutting head, and the cutting head can be in contact with the discharge port of the propulsion extruder. The cylinder is connected to the controller.
[0013] Preferably, the blower is arranged on one side of the particle size separation conveyor, and the blowing direction of the blower is perpendicular to the conveying direction of the particle size separation conveyor.
[0014] Preferably, the dryer includes heating sheets and a support mechanism. The heating sheets are located in the annular space of the conveyor belt of the particle size separation conveyor. The upper end of the support mechanism is connected to the heating sheets, and the heating sheets are connected to the controller.
[0015] Preferably, the support mechanism includes a plurality of support components arranged in sequence along the conveying direction of the particle size separation conveyor. Each support component includes two support columns respectively arranged on the front and rear sides of the conveyor belt of the particle size separation conveyor.
[0016] Preferably, the polishing device includes a disk granulator and a powder sprinkler. The disk granulator is arranged on one side of the discharge end of the particle size separation conveyor, and the powder sprinkler is arranged above the disk granulator. Both the disk granulator and the powder sprinkler are connected to the controller.
[0017] The present utility model has achieved the following technical effects compared with the prior art:
[0018] In the artificial aggregate production equipment of the present utility model, the granulation device includes a material stirring device, a granulation device, a conveying device, a polishing device and a controller, which are divided into four different functional areas and can operate independently of each other without interference. The material is cut into an ideal size by the cooperation of the first sensing component and the cutting machine, and then the particle size of the artificial aggregate obtained can be accurately controlled through the screening of the particle size separation conveyor, so that the particle shape of the artificial aggregate is uniform. The roughness of the artificial aggregate is controlled by the polishing device according to actual needs to meet the actual engineering use. At the same time, no binder is required, which avoids the influence of the bonding effect of the binder on the strength of the artificial aggregate and saves the cost of the binder. Description of the Drawings
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 It is a three-dimensional structure diagram of the artificial aggregate production equipment provided by the present utility model;
[0021] Figure 2 It is a front view of the artificial aggregate production equipment provided by the present utility model.
[0022] Description of the reference numerals: 100, artificial aggregate production equipment; 1, material mixing device; 2, propulsion extruder; 3, cutting machine; 31, bracket; 32, cylinder; 33, cutting head; 4, particle size separation conveyor; 5, heating sheet; 6, support column; 7, over-limit alarm device; 8, disk granulator; 9, controller. Detailed implementation manners
[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0024] The purpose of the present invention is to provide an artificial aggregate production equipment, so that the artificial aggregate has a uniform particle shape, avoids the influence of the bonding effect of the binder on the strength of the artificial aggregate, and saves the cost of the binder.
[0025] To make the above objects, features and advantages of the present invention more obvious and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation manners.
[0026] As Figure 1 - Figure 2 shown, this embodiment provides an artificial aggregate production equipment 100, including a material mixing device 1, a granulation device, a conveying device, a polishing device and a controller 9. The granulation device includes a propulsion extruder 2, a cutting machine 3 and a first sensor. The discharge port of the material mixing device 1 is connected to the feed port of the propulsion extruder 2. In this embodiment, the material mixing device 1 is arranged on the upper part of the body of the propulsion extruder 2, and the discharge port of the material mixing device 1 is located above the feed port of the propulsion extruder 2; a cutting machine 3 is arranged on the upper part of the discharge port of the propulsion extruder 2. The cutting machine 3 is used to cut the material extruded by the propulsion extruder 2. A first sensor is arranged on one side of the discharge port of the propulsion extruder 2. The first sensor is used to sense the material extruded by the propulsion extruder 2; the conveying device includes a particle size separation conveyor 4, a dryer and a blower. The feed end of the particle size separation conveyor 4 is located below the discharge port of the propulsion extruder 2. The blower is used to blow the material on the particle size separation conveyor 4, and the dryer is used to dry the material on the particle size separation conveyor 4. The polishing device is arranged on one side of the discharge end of the particle size separation conveyor 4; the material mixing device 1, the propulsion extruder 2, the cutting machine 3, the first sensor, the particle size separation conveyor 4, the dryer, the blower and the polishing device are all connected to the controller 9.
[0027] The material is pushed out along with the extrusion machine 2, and a cylindrical material is formed through the extrusion head of the extrusion machine 2. A plurality of cylindrical holes are distributed on the extrusion head. In this embodiment, different extrusion heads can be replaced to adjust the diameter of the cylindrical material.
[0028] After the front end of the cylindrical material extruded from the discharge port of the extrusion machine 2 touches the sensing range of the first sensor, a signal is transmitted to the controller 9, and the controller 9 controls the cutting machine 3 to perform cutting, thereby realizing precise control of the height of the cylindrical material, and cylindrical materials with different heights can be prepared according to actual needs.
[0029] This embodiment also includes two overlimit alarm devices 7. One overlimit alarm device 7 is arranged at one end of the particle size separation conveyor 4 close to the extrusion machine 2, and the other overlimit alarm device 7 is arranged at one end of the particle size separation conveyor 4 close to the polishing device. Both overlimit alarm devices 7 are connected to the controller 9.
[0030] Specifically, the overlimit alarm device 7 includes an inverted U-shaped bracket 31, a second sensor, and an alarm. The inverted U-shaped bracket 31 covers the particle size separation conveyor 4, and both the second sensor and the alarm are arranged on the inverted U-shaped bracket 31 and are both connected to the controller 9.
[0031] The inverted U-shaped bracket 31 in this embodiment includes a horizontal rod and two vertical rods respectively arranged at the lower parts of both ends of the horizontal rod. The lower ends of the vertical rods are used to contact the ground. The second sensor is arranged on one side of a vertical rod close to the particle size separation conveyor 4, and the alarm is arranged on the horizontal rod or the vertical rod.
[0032] When the second sensor senses the situation of material accumulation or material scattering, a signal is transmitted to the controller 9. The controller 9 controls the alarm to emit an alarm signal and simultaneously controls the extrusion machine 2 and the particle size separation conveyor 4 to stop working.
[0033] In this specific embodiment, both the first sensor and the second sensor are photoelectric sensors. The material stirring device 1 is a mortar mixer, and the extrusion machine 2 is a twin-screw extrusion machine. Specifically, the material stirring device 1 uses a 20L mortar mixer.
[0034] The cutting machine 3 in this embodiment is a pneumatic cutting machine 3. The pneumatic cutting machine 3 includes a bracket 31, a cylinder 32, and a cutting head 33. The bracket 31 is arranged on the upper part of the extrusion machine 2. The cylinder 32 is arranged on the bracket 31. The lower end of the piston rod of the cylinder 32 is connected with the cutting head 33. The cutting head 33 can contact the discharge port of the extrusion machine 2, and the cylinder 32 is connected to the controller 9.
[0035] Specifically, the blower is arranged on one side of the particle size separation conveyor 4, and the blowing direction of the blower is perpendicular to the conveying direction of the particle size separation conveyor 4.
[0036] The dryer in this embodiment includes a heating sheet 5 and a support mechanism. The heating sheet 5 is located in the annular space of the conveyor belt of the particle size separation conveyor 4. There is a gap between the heating sheet 5 and the conveyor belt of the particle size separation conveyor 4. The upper end of the support mechanism is connected to the heating sheet 5, and the heating sheet 5 is connected to the controller 9.
[0037] Specifically, the support mechanism includes a plurality of support components arranged in sequence along the conveying direction of the particle size separation conveyor 4. Each support component includes two support columns 6 respectively arranged on the front and rear sides of the conveyor belt of the particle size separation conveyor 4. The upper end of the support column 6 is connected to the heating sheet 5, and the lower end of the support column 6 is used to contact the ground.
[0038] The polishing device in this embodiment includes a disk granulator 8 and a powder sprinkler. The disk granulator 8 is arranged on one side of the discharge end of the particle size separation conveyor 4, and the powder sprinkler is arranged on the upper end of the disk granulator 8. Both the disk granulator 8 and the powder sprinkler are connected to the controller 9. In this embodiment, a 60 cm disk granulator is used.
[0039] In this specific embodiment, the distance between the bottom end of the discharge port of the extrusion machine 2 and the upper surface of the conveyor belt of the particle size separation conveyor 4 is 15 cm, and the center of the disk of the disk granulator 8 is flush with the upper surface of the conveyor belt of the particle size separation conveyor 4.
[0040] The specific use process is as follows:
[0041] Step 1: Material pretreatment
[0042] Mix the powdered solid waste and mineral admixture according to the mixing ratio obtained from the previous tests, add a mixed solution such as an additive (the best solid waste mixing ratio design and the best plastic material state of the mixture were obtained through previous tests), and prepare the raw materials into a material in the best plastic state through the material stirring device 1.
[0043] It can be seen that in Step 1, the raw materials in the dry powder state can be mixed to form a semi-dry mortar state that can be extruded.
[0044] Step 2: Material granulation treatment
[0045] Put the material stirred by the material stirring device 1 into the feed hopper of the extrusion machine 2. Start the extrusion machine 2, and the speed can be adjusted according to the discharge state. The extrusion machine 2 pushes the stirred material into the forming die and extrudes it through the extrusion head. After the front end of the extruded cylindrical material touches the sensing range of the first sensor, a signal is transmitted to the controller 9, and the controller 9 controls the cutting machine 3 to cut to obtain the prototype aggregate.
[0046] It can be seen that in Step 2, the material can be cut into an ideal size to obtain the prototype aggregate.
[0047] Step 3: Material drying and conveying process
[0048] The prototype aggregate enters the particle size separation conveyor 4. At this time, the material has a relatively high viscosity, with various particle sizes and mutual adhesion. The conveying device can perform blowing and drying as well as particle size screening. At this time, most of the materials are cylindrical particles with many edges and corners.
[0049] It can be seen that Step 3 is to prevent the prototype aggregates from sticking to each other and maintain an ideal aggregate state.
[0050] Step 4: Polishing and shaping process
[0051] The prototype aggregates with the same particle size enter the disk granulator 8 through the conveying device. The equipment in this area can polish and dry the prototype aggregates. By adding different drying powders through the powder sprinkler, material particles with different roughness can be obtained, and the aggregates with edges and corners are ground into a smooth ellipsoidal state, which is the artificial aggregate to be produced. An opening is provided at the lower part of the disk granulator 8 in this area, making it convenient to collect the artificial aggregates.
[0052] It can be seen that Step 4 can polish and grind the prototype aggregates to obtain the artificial aggregates in the final form.
[0053] It can be known from this that the artificial aggregate production equipment 100 in this embodiment is divided into four different functional areas, which can operate independently of each other without interference. The material is cut into an ideal size by the cooperation of the first sensing component and the cutting machine 3, and then the particle size of the obtained artificial aggregates can be accurately controlled through the screening of the particle size separation conveyor 4, making the particle shape of the artificial aggregates uniform. The roughness of the artificial aggregates is controlled according to actual needs through the polishing device to meet the actual engineering use. At the same time, no binder is required, avoiding the influence of the bonding effect of the binder on the strength of the artificial aggregates and saving the cost of the binder. The artificial aggregate production equipment 100 can realize the automated production of artificial aggregates, and regulate each process from raw material preparation, processing to artificial aggregate preparation and then to artificial aggregate collection, making the production of artificial aggregates more efficient.
[0054] In this specification, specific examples are used to elaborate on the principle and implementation mode of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention; at the same time, for those of ordinary skill in the art, based on the idea of the present invention, there will be changes in the specific implementation mode and application scope. In summary, the content of this specification should not be construed as a limitation to the present invention.
Claims
1. An artificial aggregate production equipment, characterized in that: It includes a material stirring device, a granulating device, a conveying device, a polishing device and a controller. The granulating device includes a propulsion extruder, a cutting machine and a first sensor. The discharge port of the material stirring device is connected with the feed port of the propulsion extruder. The cutter is arranged on the upper part of the discharge port of the propulsion extruder, and the first sensor is arranged on one side of the discharge port of the propulsion extruder. The conveying device includes a particle size separation conveyor, a dryer and a blower. The feed end of the particle size separation conveyor is located below the discharge port of the propulsion extruder. The blower is used to blow air to the material on the particle size separation conveyor. The dryer is used to dry the material on the particle size separation conveyor. The polishing device is arranged on one side of the discharge end of the particle size separation conveyor. The material stirring device, the propulsion extruder, the cutting machine, the first sensor, the particle size separation conveyor, the dryer, the blower and the polishing device are all connected to the controller.
2. The artificial aggregate production equipment according to claim 1, characterized in that: It also includes two over-limit alarm devices, one of which is arranged at one end of the particle size separation conveyor close to the propulsion extruder, and the other is arranged at one end of the particle size separation conveyor close to the polishing device, and both of the over-limit alarm devices are connected to the controller.
3. The artificial aggregate production equipment according to claim 2, characterized in that: The over-limit alarm device includes an inverted U-shaped bracket, a second sensor and an alarm. The inverted U-shaped bracket cover is arranged on the particle size separation conveyor. The second sensor and the alarm are both arranged on the inverted U-shaped bracket and are connected to the controller.
4. The artificial aggregate production equipment according to claim 3, characterized in that: The inverted U-shaped bracket includes a horizontal rod and two vertical rods respectively arranged at the lower parts of the two ends of the horizontal rod. The second sensor is arranged on one side of the vertical rod close to the particle size separation conveyor, and the alarm is arranged on the horizontal rod or the vertical rod.
5. The artificial aggregate production equipment according to claim 3, characterized in that: The first sensor and the second sensor are both photoelectric sensors, the material mixing device is a mortar mixer, and the propulsion extruder is a twin-screw extruder.
6. The artificial aggregate production equipment according to claim 1, characterized in that: The cutting machine is a pneumatic cutting machine, which includes a bracket, a cylinder and a cutting head. The bracket is arranged on the upper part of the propulsion extruder, and the cylinder is arranged on the bracket. The lower end of the piston rod of the cylinder is connected to the cutting head, and the cutting head can contact the discharge port of the propulsion extruder. The cylinder is connected to the controller.
7. The artificial aggregate production equipment according to claim 1, characterized in that: The blower is arranged at one side of the particle size separation conveyor, and the blowing direction of the blower is perpendicular to the conveying direction of the particle size separation conveyor.
8. The artificial aggregate production equipment according to claim 1, characterized in that: The dryer comprises a heating plate and a supporting mechanism, wherein the heating plate is located in the annular space of the conveyor belt of the particle size separation conveyor, the upper end of the supporting mechanism is connected to the heating plate, and the heating plate is connected to the controller.
9. The artificial aggregate production equipment according to claim 8, characterized in that: The support mechanism includes a plurality of support components sequentially arranged along the conveying direction of the particle size separation conveyor, and each of the support components includes two support columns respectively arranged at the front and rear sides of the conveyor belt of the particle size separation conveyor.
10. The artificial aggregate production equipment according to claim 1, characterized in that: The polishing device comprises a disc granulator and a powder spreader, wherein the disc granulator is arranged at one side of the discharge end of the particle size separation conveyor, and the powder spreader is arranged at the upper end of the disc granulator, and both the disc granulator and the powder spreader are connected to a controller.