Traction and straightening device for aluminum profile solar frame

By designing an aluminum profile solar frame traction straightening device containing a booster valve and spray head, the problem of deterioration of the straightening effect caused by traditional straightening machines when cleaning is not thorough, and efficient straightening and cleaning effect is achieved.

CN222985325UActive Publication Date: 2025-06-17NINGBO JINMUYANG NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422189237.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-17
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

When traditional straightening machines straighten and pulling the solar frame, the straightening effect is likely to become worse due to uncleaned stones or other hard objects.

Method used

An aluminum profile solar frame traction and straightening device is designed, including a mounting frame, box, connecting plate, booster valve, water pipe, spray head and pressure pump valve. The booster spray is carried out through the pumping water flow to clean the gaps of the solar frame.

Benefits of technology

By cleaning debris at high pressure, the straightening efficiency of solar frames is optimized, ensuring the accuracy and reliability of the straightening effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222985325U_ABST
Patent Text Reader

Abstract

The utility model discloses an aluminum profile solar frame traction straightening device which comprises an installation frame and a box body arranged on one side of the installation frame, a connecting plate is fixedly installed in the middle of the installation frame, two pressure increasing valves are fixedly installed on the upper surface of the connecting plate, and two water conveying pipes are fixedly installed on the upper surfaces of the pressure increasing valves. A spraying head is fixedly installed at one end of the water conveying pipe, a conveying pipe is fixedly installed on the surface of the side, away from the water conveying pipe, of the pressure increasing valve, a water tank is fixedly installed at one end of the conveying pipe, a pressure pumping valve is fixedly installed in the water tank, and the conveying pipe penetrates through the water tank to be connected with the pressure pumping valve. The pumped water flow enters the pressure increasing valve, the pressure increasing valve increases the pressure of the water flow, the pressurized water flow enters the water conveying pipe, the pressurized water flow is sprayed to the gap of the installed solar frame through the spraying head, impurities possibly existing in the gap are cleaned at high pressure, and the effect of optimizing the straightening efficiency is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of traction and straightening, in particular to a traction and straightening device for an aluminum profile solar frame. Background Art

[0002] The straightening machine has the characteristics of reasonable structure, convenient operation, safety and reliability. It is suitable for straightening wires for chicken cages, rabbit cages, building meshes, various welding wires, Schuler plate wire cutting and special-shaped mesh wires.

[0003] In the traditional sense, when a straightening machine is used to straighten and pull the solar frame, the solar frame is usually bent after use and needs to be straightened again and then recycled. Therefore, before the installation of the solar frame, if the operator does not clean the stones or other hard objects in the gaps of the solar frame in detail, it will be directly installed on the traction straightening machine, which will make the straightening effect of the solar frame on the traction straightening machine worse.

[0004] Therefore, we provide an aluminum profile solar frame traction and straightening device. Utility Model Content

[0005] The purpose of the utility model is to provide an aluminum profile solar frame traction and straightening device to achieve the effect of optimizing the straightening efficiency in view of the above-mentioned existing technical problems.

[0006] In view of this, the utility model provides an aluminum profile solar frame traction and straightening device, comprising a mounting frame and a box body arranged on one side of the mounting frame, a connecting plate is fixedly installed in the middle of the mounting frame, two boosting valves are fixedly installed on the upper surface of the connecting plate, two water pipes are fixedly installed on the upper surface of the boosting valve, a spray head is fixedly installed at one end of the water pipe, a transmission pipe is fixedly installed on the surface of the boosting valve on the side away from the water pipe, a water tank is fixedly installed at one end of the transmission pipe, a pressure extraction valve is fixedly installed inside the water tank, and the transmission pipe passes through the water tank and is connected to the pressure extraction valve.

[0007] Preferably, a plurality of fixing components are fixedly installed on the upper surface of the connecting plate, a plurality of straightening rods are rotatably installed inside the fixing components, two mounting frames are provided in total, a transmission belt is provided on one side surface of the mounting frame, a follower groove is provided inside the transmission belt, and a sliding member is slidably installed inside the follower groove.

[0008] Preferably, the box is arranged on one side of the mounting frame, a first motor is fixedly installed inside the box, a transmission rod is rotatably installed on the output end of the first motor, the transmission belt is rotatably installed on the surface of the transmission rod, and an integrated controller is fixedly installed inside the box.

[0009] Preferably, an installation plate is fixedly installed inside the box body, and a number of control buttons are arranged on the surface of the installation plate.

[0010] Preferably, assembly plates are fixedly installed on one side of each sliding member, and installation components are fixedly installed on the upper surfaces of the assembly plates.

[0011] Preferably, a second motor is arranged on one side surface of the installation component, and a rotating roller is rotatably installed at the output end of the second motor.

[0012] Preferably, a heat dissipation grille is provided on one side surface of the box body, and a bin door is hinged on one side surface of the box body.

[0013] Preferably, a follower gear is rotatably installed at one end of the transmission belt away from the mounting bracket, and fixing legs are fixedly installed at one end of the transmission belt away from the mounting bracket.

[0014] Preferably, a water storage pipe is fixedly installed on one side surface of the water tank, and a fixing plate is fixedly installed at the lower end of the mounting bracket.

[0015] Preferably, support legs are fixedly installed on the lower surface of the connecting plate.

[0016] Compared with the prior art, the present utility model provides an aluminum profile solar frame traction and straightening device, which has the following beneficial effects:

[0017] 1. In the present utility model, the water stored inside the water tank is pumped and pressurized through a pumping and pressure valve, and the pumped water will enter the inside of the pressure increasing valve located on the upper surface of the connecting plate through a transmission pipe. After the water enters the inside of the pressure increasing valve, the pressure increasing valve will perform a pressure increasing process on the water. The pressurized water will enter the water delivery pipe installed on the upper surface of the pressure increasing valve and be sprayed onto the gaps of the installed solar frame through a spray head fixedly installed at one end, so as to perform high-pressure cleaning on the possible sundries inside the gaps, achieving the effect of optimizing the straightening efficiency.

[0018] 2. In this utility model, through the set fixing component, the effect of rotatably installing a straightening rod inside it can be achieved. The solar frame is installed at the gap of the straightening rod. Under the rotation of the straightening rod, the solar frame will rotate at the gap of the straightening rod, thereby achieving the effect of vertically fixing and horizontally straightening the solar frame. Through the set transmission belt, a follower groove can be set inside it. The follower groove is installed horizontally. When it is necessary to traction and straighten the solar frame, by turning on the first motor to drive the transmission belt to work, the sliding part located inside the follower groove will drive the installation component installed on one side surface to perform horizontal traction, so that the rotating roller installed on one side of the installation component performs horizontal traction and straightening on the solar frame placed below, forming horizontal and vertical straightening with the straightening rod, achieving the effect of straightening the solar frame at all angles to ensure the accurate straightening of the solar frame.

[0019] 3. In this utility model, through the set assembly board, the installation effect can be achieved, and the installation component can be fixed on its upper surface. Through the set second motor, when the installation component performs horizontal traction, the second motor drives the rotating roller to rotate, and performs horizontal rotation and straightening on the solar frame placed above the straightening rod.

[0020] The parts not involved in this device are the same as or can adopt the prior art to be realized. This utility model has a simple structure and is convenient to operate. Brief Description of the Drawings

[0021] Figure 1 It is a front view structural schematic diagram of an aluminum profile solar frame traction and straightening device proposed by this utility model;

[0022] Figure 2 It is a schematic diagram of the internal structure of the water tank of an aluminum profile solar frame traction and straightening device proposed by this utility model;

[0023] Figure 3 It is a schematic diagram of the internal structure of the box body of an aluminum profile solar frame traction and straightening device proposed by this utility model;

[0024] Figure 4 It is a schematic diagram of the connecting plate structure of an aluminum profile solar frame traction and straightening device proposed by this utility model.

[0025] In the figure: 1, mounting bracket; 2, fixed plate; 3, support leg; 4, box body; 5, heat dissipation grille; 6, bin door; 7, first motor; 8, transmission rod; 9, transmission belt; 11, sliding member; 12, follower groove; 13, assembly plate; 14, connecting plate; 15, fixing assembly; 16, straightening rod; 17, rotating roller; 18, follower gear; 19, mounting plate; 20, fixed leg; 21, transmission pipe; 22, sprinkler head; 23, water delivery pipe; 24, water tank; 25, suction and pressure valve; 26, second motor; 27, mounting assembly; 28, control button; 29, integrated controller; 30, pressure increasing valve; 31, water storage pipe. Detailed implementation manner

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0027] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0028] Embodiment 1: An aluminum profile solar frame traction and straightening device, as Figures 1 - 4As shown in the figure, it includes a mounting bracket 1 and a box body 4 arranged on one side of the mounting bracket 1. A connecting plate 14 is fixedly installed in the middle of the mounting bracket 1. Two pressure boosting valves 30 are fixedly installed on the upper surface of the connecting plate 14. Two water delivery pipes 23 are fixedly installed on the upper surface of the pressure boosting valve 30. A spray head 22 is fixedly installed at one end of the water delivery pipe 23. A transmission pipe 21 is fixedly installed on the side surface of the pressure boosting valve 30 away from the water delivery pipe 23. One end of the transmission pipe 21 is fixedly installed with a water tank 24. A suction valve 25 is fixedly installed inside the water tank 24. The transmission pipe 21 penetrates the water tank 24 and is connected to the suction valve 25. After the solar frame is installed on the traction and straightening equipment, when it is necessary to clean the sundries at the gaps of the solar frame, by opening the suction valve 25 inside the water tank 24, the water stored inside the water tank 24 is sucked and pressed by the suction valve 25. The sucked water flow will enter the inside of the pressure boosting valve 30 on the upper surface of the connecting plate 14 through the transmission pipe 21. After the water flow enters the inside of the pressure boosting valve 30, the pressure boosting valve 30 will perform a pressure boosting process on the water flow. The pressurized water flow will enter the water delivery pipe 23 installed on the upper surface of the pressure boosting valve 30 and spray the pressurized water flow onto the gaps of the installed solar frame through the spray head 22 fixedly installed at one end, so as to perform high-pressure cleaning on the possible sundries inside the gaps, achieving the effect of optimizing the straightening efficiency.

[0029] As Figures 1 - 4 shown, a plurality of fixing components 15 are fixedly installed on the upper surface of the connecting plate 14. A plurality of straightening rods 16 are rotatably installed inside the fixing components 15. There are two mounting brackets 1 in total. A transmission belt 9 is arranged on one side surface of the mounting bracket 1. Follow-up grooves 12 are arranged inside the transmission belt 9. Sliding members 11 are slidably installed inside the follow-up grooves 12. By providing the fixing components 15, the effect of rotatably installing the straightening rods 16 inside them can be achieved. The solar frame is installed at the gaps between the straightening rods 16. Under the rotation of the straightening rods 16, the solar frame will rotate at the gaps between the straightening rods 16, thereby achieving the effect of vertically fixing and horizontally straightening the solar frame. By providing the transmission belt 9, the follow-up grooves 12 can be arranged inside it. The follow-up grooves 12 are installed horizontally. When it is necessary to perform traction and straightening on the solar frame, by turning on the first motor 7 to drive the transmission belt 9 to work, the sliding members 11 located inside the follow-up grooves 12 will drive the mounting components 27 installed on one side surface to perform horizontal traction, so that the rotating rollers 17 installed on one side of the mounting components 27 perform horizontal traction and straightening on the solar frame placed below, forming horizontal and vertical straightening with the straightening rods 16, achieving the effect of straightening the solar frame at all angles to ensure the straightening accuracy of the solar frame.

[0030] As Figures 1 - 4As shown in the figure, the box body 4 is arranged on one side of the mounting rack 1. A first motor 7 is fixedly installed inside the box body 4. A transmission rod 8 is rotatably installed at the output end of the first motor 7. A transmission belt 9 is rotatably installed on the surface of the transmission rod 8. An integrated controller 29 is fixedly installed inside the box body 4. A mounting plate 19 is fixedly installed inside the box body 4. A plurality of control buttons 28 are arranged on the surface of the mounting plate 19. Through the integrated controller 29 arranged inside the box body 4, the operator presses the control buttons 28 arranged on the integrated controller 29, and controls the first motor 7 to work through electrical signal conduction, so that the transmission rod 8 rotatably installed at the output end of the first motor 7 rotates to drive the transmission belt 9 to rotate, achieving the effect of horizontal traction.

[0031] As Figures 1 - 4 shown in the figure, assembly plates 13 are fixedly installed on one side of the sliding members 11. An installation component 27 is fixedly installed on the upper surface of the assembly plates 13. A second motor 26 is arranged on one side surface of the installation component 27. A rotating roller 17 is rotatably installed at the output end of the second motor 26. Through the arranged assembly plates 13, an installation function can be achieved, and the installation component 27 can be fixed on its upper surface. Through the arranged second motor 26, when the installation component 27 performs horizontal traction, the second motor 26 drives the rotating roller 17 to rotate, and horizontally rotates and straightens the solar cell frame placed above the straightening rod 16.

[0032] Embodiment 2: An aluminum profile solar cell frame traction and straightening device, as Figures 1 - 4 shown in the figure, a heat dissipation grille 5 is opened on one side surface of the box body 4. A door 6 is hinged on one side surface of the box body 4. A follower gear 18 is rotatably installed at the end of the transmission belt 9 away from the mounting rack 1. Fixed legs 20 are fixedly installed at the end of the transmission belt 9 away from the mounting rack 1. Through the heat dissipation grille 5 opened on the surface of the box body 4, the air inside the box body 4 can flow, avoiding the phenomenon of spontaneous combustion due to overheating inside the box body 4 during long-term operation. Through the arranged door 6, it can provide protection for the devices inside the box body 4, and is convenient for the operator to open and control the devices arranged inside. Through the arranged follower gear 18, when the transmission belt 9 rotates, the follower gear 18 will also rotate with the transmission belt 9, which can reduce the traction pressure of the transmission belt 9 and reduce the kinetic energy consumption of the device. Through the arranged fixed legs 20, a supporting effect on the transmission belt 9 can be achieved.

[0033] As Figures 1 - 4As shown in the figure, a water storage pipe 31 is fixedly installed on one side surface of the water tank 24. A fixed plate 2 is fixedly installed at the lower end of the mounting frame 1. Support legs 3 are fixedly installed on the lower surface of the connecting plate 14. By providing the water storage pipe 31, the interior of the water tank 24 can be supplied with water. By providing the fixed plate 2, the traction and straightening device can be directly fixed to the ground. By providing the support legs 3, the connecting plate 14 can be supported and fixed.

[0034] Working principle: After the solar frame is installed on the traction and straightening device, when it is necessary to clean the sundries at the gaps of the solar frame, the suction and pressure valve 25 inside the water tank 24 is opened, and the water stored inside the water tank 24 is sucked and pressured through the suction and pressure valve 25. The extracted water will enter the inside of the pressure increasing valve 30 on the upper surface of the connecting plate 14 through the transmission pipe 21. After the water enters the inside of the pressure increasing valve 30, the pressure increasing valve 30 will perform pressure increasing treatment on the water. The pressurized water will enter the water delivery pipe 23 installed on the upper surface of the pressure increasing valve 30 and be sprayed onto the gaps of the installed solar frame through the spray head 22 fixedly installed at one end, so as to perform high-pressure cleaning on the possible sundries inside the gaps, achieving the effect of optimizing the straightening efficiency. Through the set fixing component 15, the effect of rotatably installing the straightening rod 16 inside it can be achieved. The solar frame is installed at the gaps of the straightening rod 16. Under the rotation of the straightening rod 16, the solar frame will rotate at the gaps of the straightening rod 16, thereby realizing the effect of vertically fixing and horizontally straightening the solar frame. Through the set transmission belt 9, a follower groove 12 can be set inside it. The follower groove 12 is installed horizontally. When it is necessary to perform traction and straightening on the solar frame, the first motor 7 is turned on to drive the transmission belt 9 to work, so that the sliding part 11 inside the follower groove 12 drives the installation component 27 installed on one side surface to perform horizontal traction, making the rotating roller 17 installed on one side of the installation component 27 perform horizontal traction and straightening on the solar frame placed below, forming horizontal and vertical straightening with the straightening rod 16, realizing the effect of straightening the solar frame at all angles to ensure the straightening accuracy of the solar frame. Through the integrated controller 29 set inside the box body 4, the operator presses the control button 28 set on the integrated controller 29, and controls the first motor 7 to work through the conduction of the electrical signal, so that the transmission rod 8 rotatably installed at the output end of the first motor 7 rotates to drive the transmission belt 9 to rotate, realizing the effect of horizontal traction. Through the set assembly plate 13, the installation function can be achieved, and the installation component 27 can be fixed on its upper surface. Through the set second motor 26, when the installation component 27 performs horizontal traction, the second motor 26 drives the rotating roller 17 to rotate, and performs horizontal rotation and straightening on the solar frame placed above the straightening rod 16. Through the heat dissipation grille 5 opened on the surface of the box body 4, it can make the air inside the box body 4 flow, avoiding the phenomenon of spontaneous combustion due to overheating inside the box body 4 during long-term work. Through the set access door 6, it can provide protection for the devices inside the box body 4 and is convenient for the operator to open and control the devices set inside. Through the set follower gear 18, when the transmission belt 9 rotates, the follower gear 18 will also rotate following the transmission belt 9, which can reduce the traction pressure of the transmission belt 9 and reduce the kinetic energy consumption of the device. Through the set fixed legs 20, it can play a supporting role for the transmission belt 9. Through the set water storage pipe 31,It can supply water to the interior of the water tank 24. By means of the provided fixed plate 2, the traction and straightening device can be directly fixed to the ground. By means of the provided support legs 3, the effect of supporting and fixing the connecting plate 14 can be achieved.

[0035] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. A traction and straightening device for an aluminum profile solar frame, comprising a mounting frame (1), and a box (4) arranged on one side of the mounting frame (1), characterized in that: A connecting plate (14) is fixedly mounted in the middle of the mounting frame (1), two boosting valves (30) are fixedly mounted on the upper surface of the connecting plate (14), two water pipes (23) are fixedly mounted on the upper surface of the boosting valve (30), a spray head (22) is fixedly mounted on one end of the water pipe (23), a transmission pipe (21) is fixedly mounted on the surface of the boosting valve (30) on a side away from the water pipe (23), a water tank (24) is fixedly mounted on one end of the transmission pipe (21), a pressure relief valve (25) is fixedly mounted inside the water tank (24), and the transmission pipe (21) passes through the water tank (24) and is connected to the pressure relief valve (25).

2. The aluminum profile solar frame traction and straightening device according to claim 1 is characterized in that: A plurality of fixing components (15) are fixedly mounted on the upper surface of the connecting plate (14), a plurality of straightening rods (16) are rotatably mounted inside the fixing components (15), a total of two mounting frames (1) are provided, a transmission belt (9) is provided on one side surface of the mounting frame (1), a follower groove (12) is provided inside the transmission belt (9), and a sliding member (11) is slidably mounted inside the follower groove (12).

3. The aluminum profile solar frame traction and straightening device according to claim 2 is characterized in that: The box (4) is arranged on one side of the mounting frame (1); a first motor (7) is fixedly mounted inside the box (4); a transmission rod (8) is rotatably mounted on the output end of the first motor (7); the transmission belt (9) is rotatably mounted on the surface of the transmission rod (8); and an integrated control instrument (29) is fixedly mounted inside the box (4).

4. The aluminum profile solar frame traction and straightening device according to claim 3 is characterized in that: A mounting plate (19) is fixedly mounted inside the box (4), and a plurality of control buttons (28) are arranged on the surface of the mounting plate (19).

5. The aluminum profile solar frame traction and straightening device according to claim 2, characterized in that: An assembly plate (13) is fixedly mounted on one side of the sliding member (11), and a mounting component (27) is fixedly mounted on the upper surface of the assembly plate (13).

6. The aluminum profile solar frame traction and straightening device according to claim 5, characterized in that: A second motor (26) is provided on one side surface of the mounting assembly (27), and a rotating roller (17) is rotatably mounted on an output end of the second motor (26).

7. The aluminum profile solar frame traction and straightening device according to claim 1, characterized in that: A heat dissipation grille (5) is provided on one side surface of the box body (4), and a door (6) is hingedly connected to one side surface of the box body (4).

8. The aluminum profile solar frame traction and straightening device according to claim 2, characterized in that: A follower gear (18) is rotatably mounted on one end of the transmission belt (9) away from the mounting frame (1), and a fixed leg (20) is fixedly mounted on one end of the transmission belt (9) away from the mounting frame (1).

9. The aluminum profile solar frame traction and straightening device according to claim 1, characterized in that: A water storage pipe (31) is fixedly mounted on one side surface of the water tank (24), and a fixing plate (2) is fixedly mounted on the lower end of the mounting frame (1).

10. The aluminum profile solar frame traction and straightening device according to claim 2, characterized in that: A supporting leg (3) is fixedly mounted on the lower surface of the connecting plate (14).