Slag suction device and machining center using same
By designing a slag suction device including mounting bracket, vacuum cover, lifting assembly and suction device, the problem of waste slag splash during plate processing is solved, effective waste slag collection and removal is achieved, and the processing environment is improved.
Patent Information
- Application Number
- CN202421946113.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing processing devices are prone to producing a large amount of wood scraps when processing the boards, causing the waste scrap to splash to the outside world, affecting the operating environment and health.
A slag suction device is designed, including a mounting bracket, a vacuum cover, a lift assembly and a suction device. The vacuum cover is set on the mounting bracket, and the lifting component drives the vacuum cover to move up and down, and the suctioner sucks out the waste residue in the vacuum cover.
Through the use of the slag absorption device, the waste slag generated during plate processing can be effectively collected and removed, the waste slag splash can be prevented, the processing environment can be improved, and the health of operators can be ensured.
Smart Images

Figure CN222986432U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag suction devices, in particular to a slag suction device and a machining center using the same. Background Technique
[0002] With the continuous development of modern technology, various types of processing devices have gradually emerged to meet the needs of different customers. In the field of sheet processing, many processing devices have also been developed. However, due to the characteristics of the wood board itself, most processing devices are prone to generate a large amount of wood chips, that is, waste slag, during the processing of the sheet. Since the size of the waste slag is small, it is easy to fly around, making subsequent cleaning inconvenient; at the same time, the scattered waste slag is also easy to affect the health of the operators. Content of the Utility Model
[0003] The purpose of the utility model is to provide a slag suction device, aiming to solve the technical problem that the existing processing devices are prone to splash waste slag to the outside during processing due to the lack of slag removal devices.
[0004] To achieve the above purpose, the utility model provides a slag suction device, including a mounting bracket;
[0005] A dust suction hood, which is arranged on the mounting bracket. The dust suction hood is used to collect the waste slag generated during the processing of the sheet, and a slag outlet is arranged on the dust suction hood;
[0006] A lifting assembly, which is arranged on the mounting bracket. The lifting assembly is used to drive the dust suction hood to move up and down;
[0007] A suction device, which is communicated with the slag outlet of the dust suction hood. The suction device is used to suck out the waste slag in the dust suction hood.
[0008] Preferably, the lifting assembly includes a optical axis, a bearing and a telescopic member. A plurality of bearings are arranged on the mounting bracket, and the bearings and the optical axis correspond one by one. One end of the optical axis passes through the bearing and is connected with the dust suction hood. At least one telescopic member is arranged on the mounting bracket, and the output end of the telescopic member is connected with the dust suction hood.
[0009] Preferably, fixing ears are arranged on both sides of the dust suction hood, and at least one side of the fixing ears is connected with the telescopic member.
[0010] Preferably, a dust blocking curtain is further arranged at the lower end of the dust suction hood.
[0011] Preferably, the telescopic member is a cylinder.
[0012] In addition, the utility model also provides a machining center using the slag suction device as described in any one of the above.
[0013] Preferably, it further includes a mounting base;
[0014] A main shaft, which is movably arranged on the mounting base, a processing head for processing a plate is provided at an end of the main shaft, and the mounting bracket is arranged on the main shaft;
[0015] A lifting drive assembly, which is arranged on the mounting base, and the lifting drive assembly is used to drive the main shaft to move up and down;
[0016] A first pressing plate device, which includes a first mounting plate, a first pressing plate and a first drive assembly, the first mounting plate is vertically and movably arranged on the mounting base, the first drive assembly is arranged on the mounting base, and an output end of the first drive assembly is connected to the first mounting plate, the first drive assembly is used to drive the first mounting plate to move up and down, the first pressing plate is horizontally arranged at a lower end of the first mounting plate, and the first pressing plate is used to press the plate;
[0017] A second pressing plate device, which includes a second mounting plate, a second pressing plate and a second drive assembly, the second mounting plate is vertically and movably arranged on the mounting base, the second drive assembly is arranged on the mounting base, and an output end of the second drive assembly is connected to the second mounting plate, the second drive assembly is used to drive the second mounting plate to move up and down, the second pressing plate is horizontally arranged at a lower end of the second mounting plate, the second pressing plate is used to press the plate, and notches for the processing head to pass through are provided on both the first pressing plate and the second pressing plate.
[0018] Preferably, the mounting base further includes a connecting plate, the connecting plate is provided with a through hole, and the main shaft is movably inserted into the through hole;
[0019] The first pressing plate device and the second pressing plate device are respectively located on two sides of the main shaft, and an end of the first mounting plate extends towards the side close to the second mounting plate to form a first baffle, an end of the second mounting plate extends towards the side close to the first mounting plate to form a second baffle, the first baffle and the second baffle are located on the same side, so that the connecting plate, the dust suction cover, the first mounting plate, the first baffle, the second baffle and the second mounting plate jointly form a receiving cavity, and the receiving cavity is used to collect waste residues generated when the processing head processes the plate.
[0020] Preferably, the lifting drive assembly includes a driver, a slide rail and a slider, the driver is arranged on the mounting base, the slide rail vertically arranged is provided on the mounting base, the slider is movably arranged on the slide rail, and the main shaft is connected to the slider.
[0021] Preferably, reinforcing ribs are provided on the outer sides of the first mounting plate and the second mounting plate, and the bottom ends of the reinforcing ribs are connected to the first pressing plate and the second pressing plate.
[0022] The slag suction device and the machining center using the same disclosed by the present utility model have the following beneficial effects:
[0023] 1. By providing a slag suction device on one side of the machining center, the suction device sucks out the waste slag collected in the dust suction hood. There is also a lifting assembly that can drive the dust suction hood to move up and down, so that the dust suction hood can better move to the machining position to block the scattered waste slag and improve the machining environment.
[0024] 2. A relatively closed accommodating cavity is jointly formed by the connecting plate between the dust suction hood and the machining center, the first mounting plate, the first baffle plus the second baffle, the second mounting plate, etc., which blocks the periphery of the plate machining area and can effectively prevent wood chips from splashing to the outside. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following-described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0026] Figure 1 It is a schematic structural diagram of the slag suction device and the machining center of the present utility model;
[0027] Figure 2 It is a schematic structural diagram of the slag suction device and the machining center of the present utility model from another angle;
[0028] Figure 3 It is a schematic structural diagram of the slag suction device and the machining center of the present utility model from another angle;
[0029] Figure 4 It is a schematic structural diagram of the machining center of the present utility model;
[0030] Figure 5 It is a schematic structural diagram of the machining center of the present utility model;
[0031] Figure 6 It is a schematic structural diagram of the first pressing plate device of the machining center of the present utility model;
[0032] Figure 7 It is a schematic structural diagram of the second pressing plate device of the machining center of the present utility model.
[0033] In the attached drawings: 1 - mounting bracket, 2 - dust suction hood, 21 - slag discharge port, 22 - fixing ear, 23 - dust blocking curtain, 3 - lifting assembly, 31 - optical axis, 32 - bearing, 33 - telescopic member, 4 - mounting seat, 41 - connecting plate, 5 - main shaft, 51 - processing head, 6 - lifting drive assembly, 61 - driver, 62 - slide rail, 63 - slider, 7 - first pressing plate device, 71 - first mounting plate, 72 - first pressing plate, 73 - first drive assembly, 74 - notch, 75 - first baffle, 76 - reinforcing rib, 8 - second pressing plate device, 81 - second mounting plate, 82 - second pressing plate, 83 - second drive assembly, 84 - second baffle, 9 - accommodating cavity, 10 - sheet material.
[0034] The realization, functional features and advantages of the present utility model will be further described in conjunction with the embodiments and with reference to the attached drawings. Specific embodiments
[0035] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0036] It should be noted that if there are directional indications involved in the embodiments of the present utility model, the directional indications are only used to explain the relative position relationship and movement conditions between components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0037] In addition, if there are descriptions such as "first" and "second" involved in the embodiments of the present utility model, the descriptions of "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement it. When the combination of technical solutions appears to be contradictory or unable to be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.
[0038] As Figures 1 to 3 shown, a slag suction device includes a mounting bracket 1;
[0039] A dust suction hood 2, which is arranged on the mounting bracket 1. The dust suction hood 2 is used to collect the waste residue generated during the processing of the sheet material 10, and a slag discharge port 21 is provided on the dust suction hood 2;
[0040] A lifting assembly 3, which is arranged on the mounting bracket 1, and the lifting assembly 3 is used to drive the dust suction hood 2 to move up and down;
[0041] A suction device, which is communicated with the slag outlet 21 of the dust suction hood 2, and the suction device is used to suck out the waste residue in the dust suction hood 2.
[0042] In this solution, the waste residue collected in the dust suction hood 2 is sucked out by the suction device. When processing the plate 10, since the vertical position of the processing device will change, therefore, the slag suction device in this solution is additionally provided with a lifting assembly 3, which is used to drive the dust suction hood 2 to move up and down, and cooperate with the position of the processing assembly, which can better block the scattered waste residue and improve the processing environment. The dust suction hood 2 and the lifting assembly 3 are both installed on the mounting bracket 1, and are installed on the other components of the machining center through the mounting bracket 1.
[0043] Further, the lifting assembly 3 includes a optical axis 31, a bearing 32 and a telescopic member 33. A plurality of bearings 32 are provided on the mounting bracket 1, and the bearings 32 and the optical axis 31 correspond one by one. One end of the optical axis 31 passes through the bearing 32 and is connected to the dust suction hood 2. At least one telescopic member 33 is provided on the mounting bracket 1, and the output end of the telescopic member 33 is connected to the dust suction hood 2.
[0044] The up and down movement of the telescopic member 33 is guided by the cooperation of the bearing 32 and the optical axis 31. The telescopic member 33 is mainly used to provide the driving force for the up and down movement of the dust suction hood 2. When the telescopic member 33 extends, it drives the dust suction hood 2 to descend, and vice versa, it drives the dust suction hood 2 to ascend. Two optical axes 31 and two bearings 32 are provided on the mounting bracket 1, and the guiding effect is better.
[0045] Of course, in other embodiments, one optical axis 31 and one bearing 32 can also be provided, or three optical axes 31 and three bearings 32, etc., and are adjusted adaptively according to the volume of different dust suction hoods 2.
[0046] Further, fixing ears 22 are provided on both sides of the dust suction hood 2, and at least one side of the fixing ears 22 is connected to the telescopic member 33. In order to make the dust suction hood 2 have better sealing performance, fixing ears 22 are provided on both sides of the dust suction hood 2 and connected to the telescopic member 33. Similarly, the telescopic member 33 can be provided on one side or both sides of the dust suction hood 2.
[0047] Further, a dust blocking curtain 23 is further provided at the lower end of the dust suction hood 2. The dust blocking curtain 23 is distributed along the entire circumference of the dust suction hood 2, which can further expand the blocking height of the dust suction hood 2 and prevent the waste residue from flying out from the bottom of the dust suction hood 2.
[0048] Furthermore, the telescopic member 33 is a cylinder. Using a cylinder as the power source to drive the suction hood 2 to move up and down has a simple structure, low cost, is easy to install and maintain. At the same time, it also has the characteristics of stable movement and fast response speed, and can accurately control the moving distance of the telescopic member 33 and the suction hood 2.
[0049] Specifically, the present utility model also proposes a machining center using the slag suction device as described in any one of the above. The machining center includes any one of the above slag suction devices, and thus has the same beneficial effects as the above slag suction devices, which will not be elaborated here one by one.
[0050] Furthermore, as Figures 1 to 7 shown, the machining center further includes a mounting seat 4;
[0051] A main shaft 5 is movably arranged on the mounting seat 4. A machining head 51 for machining the plate 10 is provided at the end of the main shaft 5, and the mounting bracket 1 is arranged on the main shaft 5;
[0052] A lifting drive assembly 6 is arranged on the mounting seat 4, and the lifting drive assembly 6 is used to drive the main shaft 5 to move up and down;
[0053] A first pressing plate device 7 includes a first mounting plate 71, a first pressing plate 72 and a first drive assembly 73. The first mounting plate 71 is vertically and movably arranged on the mounting seat 4. The first drive assembly 73 is arranged on the mounting seat 4, and the output end of the first drive assembly 73 is connected to the first mounting plate 71. The first drive assembly 73 is used to drive the first mounting plate 71 to move up and down. The first pressing plate 72 is horizontally arranged at the lower end of the first mounting plate 71, and the first pressing plate 72 is used to press the plate 10;
[0054] A second pressing plate device 8 includes a second mounting plate 81, a second pressing plate 82 and a second drive assembly 83. The second mounting plate 81 is vertically and movably arranged on the mounting seat 4. The second drive assembly 83 is arranged on the mounting seat 4, and the output end of the second drive assembly 83 is connected to the second mounting plate 81. The second drive assembly 83 is used to drive the second mounting plate 81 to move up and down. The second pressing plate 82 is horizontally arranged at the lower end of the second mounting plate 81, and the second pressing plate 82 is used to press the plate 10. Notches 74 for the machining head 51 to pass through are provided on both the first pressing plate 72 and the second pressing plate 82.
[0055] The processing head 51 on the main shaft 5 is used to process the board 10. For example, the board 10 can be drilled. The main shaft 5 is movably arranged on the mounting base 4 through the lifting drive assembly 6. When the main shaft 5 moves up and down, the processing head 51 moves accordingly to process different positions of the board 10. The mounting bracket 1 (slag suction device) is arranged on the outer wall of the main shaft 5 and can move synchronously with the main shaft 5.
[0056] In addition, the machining center is also provided with two pressing plate devices. The first pressing plate device 7 and the second pressing plate device 8 respectively press both sides of the board 10 during processing, so that the processing head 51 can stably process the board 10. The structures of the first pressing plate device 7 and the second pressing plate device 8 are similar, and both include a mounting plate, a pressing plate and a drive assembly. The board 10 is pressed against the lower end of the pressing plate, and the drive assembly can drive the mounting plate and the pressing plate below it to move up and down to press different specifications of the board 10.
[0057] Furthermore, the mounting base 4 further includes a connecting plate 41. The connecting plate 41 is provided with a through hole, and the main shaft 5 is movably inserted into the through hole.
[0058] The first pressing plate device 7 and the second pressing plate device 8 are respectively located on both sides of the main shaft 5. And the end of the first mounting plate 71 extends towards the side close to the second mounting plate 81 to form a first baffle 75, and the end of the second mounting plate 81 extends towards the side close to the first mounting plate 71 to form a second baffle 84. The first baffle 75 and the second baffle 84 are located on the same side, so that the connecting plate 41, the dust suction hood 2, the first mounting plate 71, the first baffle 75, the second baffle 84 and the second mounting plate 81 together form a receiving cavity 9. The receiving cavity 9 is used to collect the waste residue generated when the processing head 51 processes the board 10.
[0059] Most of the slag suction devices for cooperating with the processing of the board 10 on the market are dust suction hoods 2 arranged on one side of the processing device, which cannot ensure that the periphery of the processing device is isolated from the outside. Therefore, some waste residues still splash out during processing. When the board 10 of this solution is processed, the connecting plate 41 located above, the dust suction hood 2 located around, the first mounting plate 71, the first baffle 75 plus the second baffle 84, and the second mounting plate 81 together form a relatively closed receiving cavity 9, which blocks the periphery of the processing area and can effectively block the splashing of wood chips.
[0060] The parts of the first pressing plate 72 and the second pressing plate 82 at the bottom without the notch 74 can also block part of the wood chips, and the parts with the notch 74 are used for the processing head 51 to pass through. During actual installation, the first pressing plate 72 and the second pressing plate 82 are arranged oppositely, and the two notches 74 are aligned with each other to jointly form a circular notch 74. Since the lower ends of the first pressing plate 72 and the second pressing plate 82 press the plate 10, the waste residues generated during the processing of the plate 10 are mainly concentrated in the above-mentioned accommodating cavity 9 and are sucked out by the suction device from the slag outlet 21.
[0061] Further, the lifting drive assembly 6 includes a driver 61, a slide rail 62 and a slider 63. The driver 61 is arranged on the mounting seat 4. The mounting seat 4 is provided with the vertically arranged slide rail 62. The slider 63 is movably arranged on the slide rail 62, and the main shaft 5 is connected to the slider 63. The power source for the movement of the main shaft 5 mainly comes from the driver 61, and the cooperation of multiple sliders 63 and multiple slide rails 62 ensures that the main shaft 5 can move up and down freely.
[0062] Further, reinforcing ribs 76 are arranged on the outer sides of the first mounting plate 71 and the second mounting plate 81, and the bottom ends of the reinforcing ribs 76 are connected to the first pressing plate 72 and the second pressing plate 82. In order to ensure the connection stability between the pressing plate and the mounting plate, multiple reinforcing ribs 76 are arranged on the outer sides of the first mounting plate 71 and the second mounting plate 81. The reinforcing ribs 76 on the first mounting plate 71 are connected to the upper end of the first pressing plate 72, and the reinforcing ribs 76 on the outer side of the second mounting plate 81 are connected to the upper end of the second pressing plate 82.
[0063] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structural transformation made under the inventive concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied in other related technical fields, is included in the patent protection scope of the present invention.
Claims
1. A slag suction device, characterized in that: include: Mounting bracket (1); A dust hood (2) is arranged on the mounting bracket (1), the dust hood (2) is used to collect waste slag generated when processing the plate (10), and a slag outlet (21) is provided on the dust hood (2); A lifting component (3) is arranged on the mounting bracket (1), and the lifting component (3) is used to drive the dust hood (2) to move up and down; A suction device is connected to the slag outlet (21) of the dust hood (2), and the suction device is used to suck out the waste slag in the dust hood (2).
2. A slag suction device according to claim 1, characterized in that: The lifting assembly (3) comprises an optical axis (31), a bearing (32) and a telescopic member (33); a plurality of bearings (32) are provided on the mounting bracket (1); the bearings (32) and the optical axis (31) correspond one to one; one end of the optical axis (31) passes through the bearing (32) and is connected to the dust hood (2); at least one telescopic member (33) is provided on the mounting bracket (1); and an output end of the telescopic member (33) is connected to the dust hood (2).
3. A slag suction device according to claim 2, characterized in that: Both sides of the dust hood (2) are provided with fixing ears (22), and at least one of the fixing ears (22) is connected to the telescopic member (33).
4. A slag suction device according to claim 1, characterized in that: A dust-blocking curtain (23) is also provided at the lower end of the dust hood (2).
5. A slag suction device according to claim 2, characterized in that: The telescopic member (33) is a cylinder.
6. A machining center, characterized in that: Use the slag suction device as described in any one of claims 1 to 5.
7. A machining center according to claim 6, characterized in that: Also includes: Mounting seat (4); A main shaft (5) is movably arranged on the mounting seat (4), a processing head (51) for processing the plate (10) is provided at the end of the main shaft (5), and the mounting bracket (1) is arranged on the main shaft (5); A lifting drive assembly (6), which is arranged on the mounting seat (4), and the lifting drive assembly (6) is used to drive the main shaft (5) to move up and down; A first pressing plate device (7), comprising a first mounting plate (71), a first pressing plate (72) and a first driving assembly (73), wherein the first mounting plate (71) is vertically and movably arranged on the mounting seat (4), the first driving assembly (73) is arranged on the mounting seat (4), and an output end of the first driving assembly (73) is connected to the first mounting plate (71), the first driving assembly (73) is used to drive the first mounting plate (71) to move up and down, the first pressing plate (72) is transversely arranged at the lower end of the first mounting plate (71), and the first pressing plate (72) is used to press the plate (10); The second pressing plate device (8) comprises a second mounting plate (81), a second pressing plate (82) and a second driving assembly (83), wherein the second mounting plate (81) is vertically and movably arranged on the mounting seat (4), the second driving assembly (83) is arranged on the mounting seat (4), and the output end of the second driving assembly (83) is connected to the second mounting plate (81), the second driving assembly (83) is used to drive the second mounting plate (81) to move up and down, the second pressing plate (82) is transversely arranged at the lower end of the second mounting plate (81), the second pressing plate (82) is used to press the plate (10), and the first pressing plate (72) and the second pressing plate (82) are both provided with a notch (74) for the processing head (51) to pass through.
8. A machining center according to claim 7, characterized in that: The mounting seat (4) further comprises a connecting plate (41), the connecting plate (41) being provided with a through hole, and the main shaft (5) being movably inserted in the through hole; The first pressing plate device (7) and the second pressing plate device (8) are respectively located on both sides of the main shaft (5), and the end of the first mounting plate (71) extends toward the side close to the second mounting plate (81) to form a first baffle (75), and the end of the second mounting plate (81) extends toward the side close to the first mounting plate (71) to form a second baffle (84), and the first baffle (75) and the second baffle (84) are located on the same side, so that the connecting plate (41), the dust hood (2), the first mounting plate (71), the first baffle (75), the second baffle (84) and the second mounting plate (81) together form a accommodating chamber (9), and the accommodating chamber (9) is used to collect waste slag generated when the processing head (51) processes the plate (10).
9. A machining center according to claim 7, characterized in that: The lifting drive assembly (6) comprises a driver (61), a slide rail (62) and a slider (63); the driver (61) is arranged on the mounting seat (4); the mounting seat (4) is provided with the slide rail (62) arranged vertically; the slider (63) is movably arranged on the slide rail (62); and the main shaft (5) is connected to the slider (63).
10. A machining center according to claim 7, characterized in that: The outer sides of the first mounting plate (71) and the second mounting plate (81) are both provided with reinforcing ribs (76), and the bottom ends of the reinforcing ribs (76) are connected to the first pressing plate (72) and the second pressing plate (82).