High-strength sucker rod rolling repair device

By designing a high-strength oil-pull rod rolling repair device including a workbench, a first box and a second box, and using a synchronous control technology combined with the second bend plate and the adjustment mechanism, the problem of hydraulic telescopic rods being out of synchronization is solved, the repair quality is improved, and the physical consumption of the operator is reduced.

CN222986590UActive Publication Date: 2025-06-17SOUTHWEST PETROLEUM UNIV
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Patent Information

Application Number
CN202422119408.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-17
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

When used, the existing high-strength oil suction rod rolling repair device is easily out of sync, resulting in inaccurate position of the grinding roller, affecting the quality of the repair, and the operator needs to manually rotate the rotating handle, which consumes a lot of physical strength.

Method used

A high-strength oil suction rod rolling repair device including a workbench, a first box and a second box is designed. The second bend plate and an adjustment mechanism are used to drive the grinding roller to rotate through the motor to achieve synchronous rise or fall on both sides, avoiding the problem of the hydraulic telescopic rod being out of synchronization; at the same time, through the limiting mechanism, the operator needs to manually rotate the rotating handle.

Benefits of technology

By synchronously controlling the position of the grinding roller, the repair quality is improved, the probability of the suction rod being unqualified is reduced, and the physical energy consumption of the operator is reduced, and manual labor is saved.

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Abstract

The utility model relates to the technical field of sucker rod rolling repair devices, in particular to a high-strength sucker rod rolling repair device, which is characterized in that a plurality of first cylinders are fixedly connected below the inner wall of a first bent plate, and the output ends of the first cylinders are fixedly connected with a second bent plate. According to the high-strength sucker rod rolling repair device, a sliding plate moves to drive a first cylinder to slide along a chute machined in the sliding plate, and the first cylinder moves to drive a vertical rod to move, so that the synchronism of two moving sides of a structure is relatively good by driving the two cylinders to synchronously ascend or descend, and the probability that a subsequently repaired sucker rod is unqualified is reduced; the output end of the first air cylinder moves to drive the sliding block to move so as to drive the second roller on the lower portion to move, and meanwhile the first roller and the second roller on the lower portion are driven to move to drive the bent rod to move synchronously, so that when the repaired sucker rod is fixed, operators do not need to consume much physical strength, and manual labor is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sucker rod rolling repair devices, in particular to a high-strength sucker rod rolling repair device. Background Technique

[0002] A sucker rod is a slender rod of a pumping well. It is connected to a polished rod at the upper end and a sucker pump at the lower end to transmit power. When in use, the sucker rod will be damaged to a certain extent, and usually a rolling repair device is needed to repair the sucker rod.

[0003] For example, a high-strength sucker rod rolling repair device with the publication number of "CN217194313U". When in use, by rotating the rotating handle, the rotating handle will drive the second belt to rotate. There is a third pulley connected between the two second belts. Therefore, the two second belts will rotate simultaneously, so that the slider will rotate simultaneously. The slider will drive the fixed rod to move towards each other. The clamping plates at one end of the two fixed rods will clamp the sucker rod. There are balls inside the clamping plate to prevent the sucker rod from shaking during repair. However, for this high-strength sucker rod rolling repair device, the grinding roller is controlled to lift by the hydraulic expansion rods on both sides. Starting and stopping easily causes the hydraulic expansion rods on both sides to be out of sync, resulting in inaccurate positions of the grinding roller, and thus the subsequent repaired sucker rods are unqualified. At the same time, for this high-strength sucker rod rolling repair device, the operator needs to rotate the rotating handle to fix the sucker rod. When there are many sucker rods to be repaired, it will consume a lot of physical strength of the operator, thus increasing the labor force. Content of the Utility Model

[0004] The purpose of the utility model is to solve the problems that when the grinding roller is lifted and lowered by the hydraulic expansion rods on both sides, starting and stopping easily causes the hydraulic expansion rods on both sides to be out of sync, resulting in inaccurate positions of the grinding roller, and thus the subsequent repaired sucker rods are unqualified. At the same time, for this high-strength sucker rod rolling repair device, the operator needs to rotate the rotating handle to fix the sucker rod. When there are many sucker rods to be repaired, it will consume a lot of physical strength of the operator, thus increasing the labor force, and to propose a high-strength sucker rod rolling repair device.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] Design a high-strength sucker rod rolling repair device, including a workbench, a first box body and a second box body. Both sides of the upper end of the workbench are fixedly connected with the first box body. The middle of the workbench and the lower part of the inner wall of the first bent plate are both fixedly connected with the second box body. A limiting mechanism is arranged inside the first box body, and an adjusting mechanism is arranged inside the second box body. Four corners of the lower end of the workbench are fixedly connected with support legs, and the inner sides of the support legs are all fixedly connected with a cross plate. The upper end of the workbench is fixedly connected with a first bent plate, and a second bent plate is arranged below the inner wall of the first bent plate.

[0007] Preferably, the inner wall of the second bent plate is rotatably connected with a first grinding roller through a bearing. The left side of the second bent plate is fixedly connected with a motor, and the end of the output shaft of the motor is fixedly connected with the left side of the first grinding roller.

[0008] Preferably, the adjusting mechanism includes a second air cylinder. The output end of the second air cylinder is fixedly connected with a sliding plate. The inner walls of the sliding plates are all slidably connected with fixed columns. Both ends of the fixed columns are fixedly connected with the second box body. The inclined grooves processed on the sliding plates are all slidably connected with the first cylinders. The rear ends of the first cylinders are all fixedly connected with vertical rods. The end parts of the vertical rods are respectively fixedly connected with a third bent plate and a second bent plate. The end of the lower second air cylinder is fixedly connected with the left first box body, and the end of the upper second air cylinder is fixedly connected with a fourth bent plate.

[0009] Preferably, the fourth bent plate is fixedly connected with the first bent plate. The inner wall of the third bent plate is rotatably connected with two second grinding rollers through bearings.

[0010] Preferably, the limiting mechanism includes a first air cylinder and a bent rod. The output end of the first air cylinder is fixedly connected with a slider. The upper end of the slider is rotatably connected with a first roller through a pin shaft. The bent rod is rotatably connected with the first box body through a pin shaft. Both sides of the bent rod are rotatably connected with second rollers through pin shafts. The outer walls of the lower second rollers are all meshed with the slider. The lower front sides of the bent rods are all fixedly connected with second cylinders. The second cylinders are respectively movably connected with both ends of a tension spring.

[0011] Preferably, the ends of the first air cylinders are all fixedly connected with the cross plate. The output ends of the first air cylinders are respectively slidably connected with the workbench and the first box body.

[0012] For the high-strength sucker rod rolling repair device proposed by the present utility model, the beneficial effects are as follows: Through the cooperation of the second bent plate and the adjusting mechanism, the movement of the output end of the second air cylinder drives the sliding plate to slide along the outer wall of the fixed column. The movement of the sliding plate drives the first cylinder to slide along the inclined groove processed on the sliding plate. The movement of the first cylinder drives the vertical rod to move, so as to realize the synchronous rising or falling of both sides through the same driving force, making the synchronization of the structure movement on both sides better, avoiding the situation that the start and stop are out of sync easily when using air cylinders on both sides, which affects the position of the grinding roller and reduces the probability of the subsequent repaired sucker rod being unqualified.

[0013] Through the cooperation of the horizontal plate and the limiting mechanism, the movement of the output end of the first cylinder drives the slider to move, thereby driving the lower second roller to move, and at the same time driving the first roller to move. The movement of the lower second roller drives the curved rod to move synchronously, so that when fixing the repaired sucker rod, it is not necessary for the operator to manually rotate the handle. When there are more sucker rods to be repaired, it does not require the operator to consume a lot of physical strength, thus saving labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic structural diagram of the present utility model;

[0015] Figure 2 is Figure 1 the front elevation sectional view of

[0016] Figure 3 is Figure 1 the left elevation sectional view of the part;

[0017] Figure 4 It is a schematic diagram of the connection relationship between the second grinding roller and the third curved plate;

[0018] Figure 5 is Figure 4 the partial enlarged schematic diagram of A in

[0019] In the figure: 1, workbench; 2, support leg; 3, horizontal plate; 4, adjusting mechanism, 401, second cylinder, 402, sliding plate, 403, first cylinder, 404, fixed column, 405, vertical rod; 5, limiting mechanism, 501, first cylinder, 502, slider, 503, first roller, 504, curved rod, 505, second roller, 506, second cylinder, 507, tension spring; 6, first box body; 7, motor; 8, first curved plate; 9, fourth curved plate; 10, first grinding roller; 11, second curved plate; 12, second grinding roller; 13, third curved plate; 14, second box body. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The present utility model will be further described below with reference to the accompanying drawings:

[0021] Refer to the attached Figures 1-5: In this embodiment, a high-strength sucker rod rolling repair device includes a workbench 1, a first box body 6, and a second box body 14. On both sides of the upper end of the workbench 1, the first box bodies 6 are fixedly connected. At the center of the workbench 1 and below the inner wall of the first bent plate 8, the second box bodies 14 are fixedly connected. A limiting mechanism 5 is arranged inside the first box body 6, and an adjusting mechanism 4 is arranged inside the second box body 14. At the four corners of the lower end of the workbench 1, support legs 2 are fixedly connected, and the inner sides of the support legs 2 are fixedly connected to the cross plate 3. The upper end of the workbench 1 is fixedly connected with a first bent plate 8, and below the inner wall of the first bent plate 8, a second bent plate 11 is arranged.

[0022] The inner wall of the second bent plate 11 is rotationally connected to the first grinding roller 10 through a bearing. On the left side of the second bent plate 11, a motor 7 is fixedly connected, and the end of the output shaft of the motor 7 is fixedly connected to the left side of the first grinding roller 10. The fourth bent plate 9 is fixedly connected to the first bent plate 8. The inner wall of the third bent plate 13 is rotationally connected to two second grinding rollers 12 through bearings. The ends of the first cylinders 501 are fixedly connected to the cross plate 3, and the output ends of the first cylinders 501 are slidably connected to the workbench 1 and the first box body 6 respectively.

[0023] Refer to the appendix Figure 2

[0024] The adjusting mechanism 4 includes a second cylinder 401. The models of the second cylinder 401, the first cylinder 501, and the motor 7 are selected according to actual requirements to meet the working needs. The output end of the second cylinder 401 is fixedly connected with a sliding plate 402. The inner walls of the sliding plate 402 are slidably connected to the fixed columns 404. Both ends of the fixed columns 404 are fixedly connected to the second box body 14. The inclined grooves processed on the sliding plate 402 are slidably connected to the first cylinders 403. The rear ends of the first cylinders 403 are fixedly connected to the vertical rods 405. The upper ends of the vertical rods 405 are fixedly connected to the third bent plate 13. The end of the lower second cylinder 401 is fixedly connected to the left first box body 6, and the end of the upper second cylinder 401 is fixedly connected to the fourth bent plate 9. The movement of the output end of the second cylinder 401 drives the sliding plate 402 to slide along the outer wall of the fixed column 404. The movement of the sliding plate 402 drives the first cylinder 403 to slide along the inclined grooves processed on the sliding plate 402. The movement of the first cylinder 403 drives the vertical rod 405 to move.

[0025] Refer to the appendix Figures 2-3 and the appendix Figure 5

[0026] The limiting mechanism 5 includes a first cylinder 501 and a bent rod 504. The output end of the first cylinder 501 is fixedly connected with a slider 502. The upper end of the slider 502 is rotatably connected with a first roller 503 through a pin shaft. The bent rod 504 is rotatably connected with the first box body 6 through a pin shaft. Both sides of the bent rod 504 are rotatably connected with second rollers 505 through pin shafts. The outer walls of the lower second rollers 505 are engaged with the slider 502. Second cylinders 506 are fixedly connected to the lower front sides of the bent rod 504 respectively. The second cylinders 506 are movably connected to both ends of a tension spring 507 respectively. The elastic coefficient of the tension spring 507 is selected according to actual requirements to meet the working needs. The movement of the output end of the first cylinder 501 drives the slider 502 to move, thereby driving the lower second rollers 505 to move, and at the same time driving the first roller 503 to move. The movement of the lower second rollers 505 drives the bent rod 504 to move synchronously.

[0027] Working principle:

[0028] When using the rolling repair device to repair high-strength sucker rods:

[0029] Preparation process:

[0030] The operator places the high-strength sucker rod to be repaired between the two bent rods 504, starts the first cylinder 501. The extension of the output end of the first cylinder 501 drives the slider 502 to move, thereby driving the lower second rollers 505 to move, and at the same time driving the first roller 503 to move. The movement of the lower second rollers 505 drives the lower ends of the bent rod 504 to move outward synchronously, causing the upper ends of the bent rod 504 to move inward. When the outer walls of the high-strength sucker rod to be repaired are in close contact with the first roller 503 and the two second rollers 505 respectively, the first cylinder 501 is turned off. When fixing the high-strength sucker rod to be repaired, it does not require the operator to consume a lot of physical strength to turn the crank, thus saving labor.

[0031] Adjustment process:

[0032] First, for the second cylinder 401 below, the output end of the second cylinder 401 extends to drive the slide plate 402 to slide along the outer wall of the fixed column 404. The movement of the slide plate 402 drives the first cylinder 403 to slide along the inclined groove machined on the slide plate 402. The movement of the first cylinder 403 drives the vertical rod 405 to move upward. The upward movement of the vertical rod 405 drives the third bent plate 13 to move, thereby driving the second grinding roller 12 to move upward. When the outer walls of the second grinding rollers 12 are all in close contact with the surface of the high-strength sucker rod to be repaired, turn off the second cylinder 402 below, and then start the second cylinder 401 above to drive the vertical rod 402 to move downward, thereby driving the second bent plate 11 to move downward. When the first grinding roller 10 is in close contact with the surface of the high-strength sucker rod to be repaired, turn off the second cylinder 401 above, and then start the power supply of the motor 7. The rotation of the output shaft of the motor 7 drives the first grinding roller 10 to rotate, thereby driving the high-strength sucker rod to be repaired to rotate, and at the same time driving the two second grinding rollers 12 to rotate to repair the high-strength sucker rod to be repaired. The repair method is the same as that of the sucker rod repair method in the publication number "CN217194313U". By using the same driving force to make the two move synchronously up or down, the synchronism of the two sides of the structure is better, avoiding the situation that the start and stop are out of sync when using cylinders on both sides, which affects the position of the grinding roller and reducing the probability of the subsequent repaired sucker rod being unqualified. When the high-strength sucker rod to be repaired is repaired, turn off the power supply of the motor 7, start the first cylinder 9 and the second cylinder 402 to reset the first grinding roller 10 and the second grinding roller 12, and then start the two first cylinders 501. Using the elastic force of the tension spring 507, reset the upper ends of the two bent rods 504, and then the operator removes the repaired high-strength sucker rod.

[0033] Although the present utility model has been illustrated and described by reference to the preferred embodiments, those skilled in the art should understand that various changes in form and details may be made within the scope of the claims.

Claims

1. A high-strength sucker rod rolling repair device, comprising a workbench (1), a first box (6) and a second box (14), wherein both sides of the upper end of the workbench (1) are fixedly connected to the first box (6), and the middle of the workbench (1) and below the inner wall of the first bent plate (8) are fixedly connected to the second box (14), characterized in that: A limiting mechanism (5) is provided inside the first box (6), an adjusting mechanism (4) is provided inside the second box (14), the four corners of the lower end of the workbench (1) are fixedly connected to support legs (2), the inner sides of the support legs (2) are fixedly connected to the horizontal plate (3), the upper end of the workbench (1) is fixedly connected to a first bent plate (8), and a second bent plate (11) is provided below the inner wall of the first bent plate (8).

2. A high-strength sucker rod rolling repair device according to claim 1, characterized in that: The inner wall of the second bent plate (11) is rotatably connected to the first grinding roller (10) via a bearing, a motor (7) is fixedly connected to the left side of the second bent plate (11), and the end of the output shaft of the motor (7) is fixedly connected to the left side of the first grinding roller (10).

3. The high-strength sucker rod rolling repair device according to claim 1, characterized in that: The regulating mechanism (4) comprises a second cylinder (401), the output end of the second cylinder (401) is fixedly connected with a slide plate (402), the inner wall of the slide plate (402) is slidably connected to a fixed column (404), both ends of the fixed column (404) are fixedly connected to the second box (14), the inclined grooves processed on the slide plate (402) are slidably connected to the first cylinder (403), the rear end of the first cylinder (403) is fixedly connected to a vertical rod (405), the ends of the vertical rod (405) are respectively fixedly connected to the third bent plate (13) and the second bent plate (11), the lower end of the second cylinder (401) is fixedly connected to the left first box (6), and the upper end of the second cylinder (401) is fixedly connected to the fourth bent plate (9).

4. A high-strength sucker rod rolling repair device according to claim 3, characterized in that: The fourth bent plate (9) is fixedly connected to the first bent plate (8), and the inner wall of the third bent plate (13) is rotatably connected to the two second grinding rollers (12) via bearings.

5. The high-strength sucker rod rolling repair device according to claim 1, characterized in that: The limiting mechanism (5) comprises a first cylinder (501) and a bent rod (504); the output end of the first cylinder (501) is fixedly connected to a slider (502); the upper end of the slider (502) is rotatably connected to a first roller (503) via a pin shaft; the bent rod (504) is rotatably connected to the first box (6) via a pin shaft; both sides of the bent rod (504) are rotatably connected to second rollers (505) via pin shafts; the outer walls of the second rollers (505) at the bottom are meshed with the slider (502); the front side of the bent rod (504) is fixedly connected to a second cylinder (506) at the bottom; the second cylinder (506) is movably connected to both ends of a tension spring (507) respectively.

6. A high-strength sucker rod rolling repair device according to claim 5, characterized in that: The ends of the first cylinder (501) are fixedly connected to the transverse plate (3), and the output ends of the first cylinder (501) are slidably connected to the workbench (1) and the first box (6) respectively.

Citation Information

Patent Citations

  • High-strength sucker rod rolling repair device

    CN217194313U