Integrated processing device for concave foam strip

By designing a concave foam strip integrated processing device, using components such as material conveying table, material extraction table and groove machine, the problem of low processing efficiency and accuracy of foam strips is solved, and efficient operation of the production line and good maintenance of the working environment is achieved.

CN222987056UActive Publication Date: 2025-06-17WEISAI (JIANGSU) COMPOSITE MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421927276.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-17
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

In the manufacturing process of wind power blade lightning protection wire troughs, the processing efficiency and accuracy of concave foam strips are low, resulting in a drag on production progress and limited industrial development.

Method used

A concave foam strip integrated processing device is designed, including a feeding table, a material picking table and a groove machine. Through electric telescopic push rods, material suction machines, hoisting pipes and guide pressure components, precise feeding and groove operation is achieved to ensure efficient operation of the production line.

Benefits of technology

This device can significantly improve the feed accuracy and production efficiency of foam strips, eliminate waste escape, and keep the working environment clean and orderly, thereby improving work efficiency and environmental maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a concave foam strip integrated processing device, which belongs to the technical field of wind power blade lightning protection lead groove processing, and is characterized in that a grooving machine is arranged between a material conveying table and a material taking table, a drawer is arranged in the material conveying table in a drawing manner, a material suction machine is arranged on the side edge of the material conveying table and is communicated with the grooving machine through a hanging pipe, and an electric telescopic push rod is arranged on the upper surface of the material conveying table; a push plate is arranged at the front end of an electric telescopic push rod, a conveying and pushing device is installed on the side edge of a conveying table, and an operation control cabinet is arranged on the side edge of the conveying table, so that the problem that when concave foam strips are subjected to unfolding machining work, manual feeding or mechanical direct feeding is generally adopted, and the efficiency and accuracy of the concave foam strips are in a low level is solved. The method is mainly applied to integral processing of concave foam strips.
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Description

Technical Field

[0001] The utility model belongs to the technical field of the processing of lightning protection wire grooves for wind power blades, and specifically relates to an integrated processing device for concave foam strips. Background Art

[0002] In the entire manufacturing process of the lightning protection wire groove for wind power blades, the material of foam sheet is often used. Specifically speaking, due to the need to effectively meet the specific requirements and relevant standards in the manufacturing process, it is necessary to use special profiled cutting equipment to accurately perform grooving processing operations on the foam strip. However, from the current actual situation, when processing the concave foam strip, generally manual feeding or direct mechanical feeding is used, and its efficiency and accuracy are at a relatively low level. Such a situation has a certain adverse impact on the entire production process, resulting in the production progress being dragged down, and it also brings certain troubles and obstacles to the further development of related industries, restricting the progress of the industry to a certain extent. Content of the Utility Model

[0003] The purpose of the utility model is to provide an integrated processing device for concave foam strips to solve the problem that when processing the concave foam strip, generally manual feeding or direct mechanical feeding is used, and its efficiency and accuracy are at a relatively low level.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] The integrated processing device for concave foam strips includes a feeding table, a material taking table and a grooving machine. It is characterized in that a grooving machine is arranged between the feeding table and the material taking table. A drawer is arranged inside the feeding table in a pull-out manner. A suction machine is arranged on the side of the feeding table. The suction machine is connected to the grooving machine through a suspension pipe. An electric telescopic push rod is arranged on the upper surface of the feeding table. A push plate is arranged at the front end of the electric telescopic push rod. A conveying and pushing device is installed on the side of the feeding table. An operation control cabinet is arranged on the side of the feeding table.

[0006] Preferably, the grooving machine includes a grooving table, an electric grooving knife and a suction hood. The electric grooving knife is arranged on the grooving table. The suction hood is installed on the electric grooving knife. Notches are arranged on the left and right sides of the suction hood.

[0007] Preferably, a suspension plate is arranged on the suspension pipe. A limiting hole is arranged on the suspension plate. A set of guiding and pressing components are installed in the limiting hole.

[0008] Preferably, the guiding and pressing components include a vertical rod. A spring is sleeved on the vertical rod. A round roller guiding and pressing block is arranged under the vertical rod. The round roller guiding and pressing block is composed of round roller Ⅰ, round roller Ⅱ and round roller Ⅲ. Round roller Ⅰ, round roller Ⅱ and round roller Ⅲ are arranged in sequence from right to left. Guide grooves are arranged on both round roller Ⅰ and round roller Ⅱ. A trapezoidal guide groove is arranged on round roller Ⅲ.

[0009] Preferably, the conveying and pushing device includes a motor, a conveying roller I, a conveying roller II and a belt, and vertical pushing plates are arranged on the belt.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] The operation control cabinet plays a controlling role in the whole production line. Workers neatly place the foam strips to be grooved on the feeding table in sequence. An electric telescopic push rod intermittently pushes a foam strip, and the intermittent forward movement of the electric telescopic push rod is controlled by the operation control cabinet. The electric telescopic push rod will push a single foam strip onto the conveying and pushing device. Along with the rotation of the conveying and pushing device, the vertical pushing plates on the conveying and pushing device will push the foam strip into the grooving machine at a uniform speed. Then the grooving machine completes the grooving operation and pushes the foam strip out to the material taking table. The debris generated during the grooving by the grooving machine will be sucked away by the material sucking machine and stored in the drawer for subsequent centralized treatment. Compared with the prior art, the whole equipment can accurately feed materials, and there will be no waste escaping. Compared with the existing technology, the whole equipment can ensure accurate and stable feeding, and at the same time can prevent waste from escaping, effectively and comprehensively collect and dispose of waste, keep the working environment clean and orderly, and play a positive role in improving work efficiency and maintaining the working environment. Description of the Drawings

[0012] Figure 1 is a three-dimensional view of the present utility model;

[0013] Figure 2 is an enlarged view of part A of the present utility model. Specific Embodiments

[0014] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0015] In one embodiment, refer to Figure 1 and Figure 2, Concave foam strip integrated processing device, including a feeding table 1, a material taking table 2 and a grooving machine 3, characterized in that a grooving machine 3 is arranged between the feeding table 1 and the material taking table 2. A drawer 4 is slidably arranged inside the feeding table 1. A suction machine 5 is arranged on the side of the feeding table 1. The suction machine 5 is connected to the grooving machine 3 through a suspension pipe 6. An electric telescopic push rod 7 is arranged on the upper surface of the feeding table 1. A push plate 8 is arranged at the front end of the electric telescopic push rod 7. A conveying and pushing device 9 is installed on the side of the feeding table 1. An operation control cabinet 10 is arranged on the side of the feeding table 1. The operation control cabinet 10 controls the entire production line. Workers orderly place the foam strips to be grooved on the feeding table 1. The electric telescopic push rod 7 intermittently pushes a foam strip. The intermittent forward movement of the electric telescopic push rod 7 is controlled by the operation control cabinet 10. The electric telescopic push rod 7 conveys a single foam strip onto the conveying and pushing device 9. As the conveying and pushing device 9 rotates, the vertical push plate 95 on the conveying and pushing device 9 evenly pushes the foam strip into the grooving machine 3. The grooving machine 3 performs grooving and then ejects it onto the material taking table 2. The debris generated during grooving by the grooving machine 3 is sucked away by the suction machine 5 and stored in the drawer 4 for centralized processing.

[0016] In one embodiment, refer to Figure 1 and Figure 2 , the grooving machine 3 includes a grooving table 30, an electric grooving knife 31 and a suction hood 32. The electric grooving knife 31 is arranged on the grooving table 30. The electric grooving knife 31 is used for grooving the foam strip. A suction hood 32 is installed on the electric grooving knife 31. Notch openings 33 are arranged on both the left and right sides of the suction hood 32 to facilitate the entry of the foam strip. The suction hood 32 has a shielding effect to prevent material overflow.

[0017] In one embodiment, refer to Figure 1 and Figure 2 , a suspension plate 61 is arranged on the suspension pipe 6. A limit hole 62 is arranged on the suspension plate 61. A set of guiding and pressing components 60 is installed in the limit hole 62. The guiding and pressing components 60 not only have a guiding effect but also a downward pressing effect.

[0018] In one embodiment, refer to Figure 1 and Figure 2 , the guiding and pressing components 60 include a vertical rod 63. A spring 64 is sleeved on the vertical rod 63. A round roller guiding and pressing block 65 is arranged under the vertical rod 63. The round roller guiding and pressing block 65 is composed of a round roller Ⅰ66, a round roller Ⅱ67 and a round roller Ⅲ68. The round roller Ⅰ66, the round roller Ⅱ67 and the round roller Ⅲ68 are arranged in sequence from right to left. Guide grooves 691 are arranged on both the round roller Ⅰ66 and the round roller Ⅱ67. A trapezoidal guide groove 692 is arranged on the round roller Ⅲ68. The trapezoidal guide groove 692 can facilitate the correction of the input of the foam strip. When it enters the guide groove 691 again, it can accurately enter to prevent damage to the material.

[0019] In one embodiment, refer to Figure 1, the conveying and pushing device 9 includes a motor 91, a conveying roller I 92, a conveying roller II 93 and a belt 94. A vertical pushing plate 95 is arranged on the belt 94. The belt 94 is used to convey the foam strip material, and the vertical pushing plate 95 pushes the foam strip material into the trapezoidal guiding groove 692.

[0020] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention.

Claims

1. A concave foam strip integrated processing device, comprising a feeding platform (1), a material taking platform (2) and a slotting machine (3), characterized in that: A slotting machine (3) is arranged between the feeding platform (1) and the material taking platform (2); a drawer (4) is arranged inside the feeding platform (1) for pulling out; a suction machine (5) is arranged on the side of the feeding platform (1); the suction machine (5) is connected to the slotting machine (3) through a hanging pipe (6); an electric telescopic push rod (7) is arranged on the upper surface of the feeding platform (1); a push plate (8) is arranged at the front end of the electric telescopic push rod (7); a conveying and pushing device (9) is installed on the side of the feeding platform (1); and an operation control cabinet (10) is arranged on the side of the feeding platform (1).

2. The concave foam strip integrated processing device according to claim 1, characterized in that: The slotting machine (3) comprises a slotting platform (30), an electric slotting knife (31) and a material suction cover (32). The electric slotting knife (31) is arranged on the slotting platform (30), the material suction cover (32) is installed on the electric slotting knife (31), and notches (33) are arranged on the left and right sides of the material suction cover (32).

3. The concave foam strip integrated processing device according to claim 2, characterized in that: A hanging plate (61) is arranged on the hanging tube (6), a limiting hole (62) is arranged on the hanging plate (61), and a group of guiding pressing components (60) is installed in the limiting hole (62).

4. The concave foam strip integrated processing device according to claim 3, characterized in that: The guide pressing assembly (60) comprises a vertical rod (63), a spring (64) is sleeved on the vertical rod (63), a round roller guide pressing block (65) is arranged under the vertical rod (63), the round roller guide pressing block (65) comprises a round roller I (66), a round roller II (67) and a round roller III (68), the round roller I (66), the round roller II (67) and the round roller III (68) are arranged in sequence from right to left, the round roller I (66) and the round roller II (67) are both provided with guide grooves (691), and the round roller III (68) is provided with a trapezoidal guide groove (692).

5. The concave foam strip integrated processing device according to claim 1, characterized in that: The conveying and pushing device (9) comprises a motor (91), a conveying roller I (92), a conveying roller II (93) and a belt (94), and a vertical pushing plate (95) is arranged on the belt (94).