Small ball split charging assembly and small ball split charging device

Abstract

The utility model discloses a small ball split charging assembly and a small ball split charging device. The small ball subpackaging assembly comprises a plurality of air cylinders, a plurality of baffles, a top plate, a bottom plate and a supporting plate. And the single cylinder is fixed with the single baffle. After the small balls fall into the small ball subpackaging assembly, the air cylinder pushes the baffle to push the small balls into a container used for collecting the small balls. Due to the fact that only one small ball is pushed by one baffle at the same time, the blocking risk of a pipeline in the small ball split charging device is low. And the plurality of baffles simultaneously and independently push the small balls, so that the small ball sub-packaging device is high in working efficiency and can meet the increasing productivity requirement.

Description

Technical Field

[0001] The utility model relates to the field of sub-packaging, and particularly to a small ball sub-packaging component and a small ball sub-packaging device. Background Art

[0002] In the pharmaceutical field and the beauty field, there is a kind of glass bead. In the pharmaceutical field, as a mixing tool, the glass bead can ensure that the medicine is fully mixed evenly before administration, and as a quality control tool, it can help identify the concentration and purity of insulin. When used in cosmetics, the glass bead can provide a frosting or exfoliating effect.

[0003] During the production and assembly process of glass beads, they need to be sub-packed into containers. Currently, the common glass bead sub-packaging device usually adopts a scheme of using a baffle to push multiple glass beads at the same time, which will cause problems such as unsmooth movement of glass beads and blockage of pipelines. In addition, static electricity will be generated during the movement of glass beads, which hinders the separation of glass beads from the baffle. Therefore, it is difficult for glass beads to smoothly enter the container, and the working efficiency of the device is low.

[0004] During the process of sub-packaging glass beads, there will be problems such as unsmooth movement of glass beads and poor stability of the glass bead sub-packaging device. In addition, with the improvement of the production efficiency of glass beads, the current glass bead sub-packaging device can gradually no longer meet the increasing production capacity requirements. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a small ball sub-packaging component and a small ball sub-packaging device to improve the efficiency and stability of small balls during the sub-packaging process.

[0006] According to the first aspect of the utility model, a small ball sub-packaging component is provided.

[0007] The small ball sub-packaging component includes: a plurality of cylinders, a plurality of baffles, a top plate, a bottom plate and a support plate; the top plate is fixed on the support plate and is located above the bottom plate, the cylinders are fixed on the support plate, the baffles are fixed on the movable shafts of the cylinders and are located between the top plate and the bottom plate; the top plate is provided with a top plate feed pipe, the bottom plate is provided with a bottom plate discharge pipe, a conduit is arranged below the bottom plate discharge pipe, and the baffles are provided with baffle material holes; one cylinder is connected to one baffle, and one baffle corresponds to one top plate feed pipe and one bottom plate discharge pipe.

[0008] Further, the top plate and the support plate are fixed through a quick-change joint.

[0009] Further, the small ball sub-packaging component further includes a housing, the housing is fixed on the support plate; several independent partition plates are arranged on one side of the housing close to the cylinders, and the cylinders are located between the partition plates and the support plate.

[0010] Furthermore, a top plate ventilation pipe is provided on the top plate, and the top plate ventilation pipe is vertically aligned with the bottom plate blanking pipe.

[0011] Furthermore, the small ball packaging component further includes a quick connector for an air pipe, and the quick connector for the air pipe is fixed to the top plate ventilation pipe.

[0012] Furthermore, the quick connector for the air pipe is externally connected to an electrostatic removal device.

[0013] Furthermore, a bottom plate groove is provided on the bottom plate, a bottom plate slide rail is provided at the bottom of the bottom plate groove, and the bottom plate blanking pipe is provided on the bottom plate slide rail.

[0014] Furthermore, the baffle is fixed to the cylinder through a connecting bearing and a connecting shaft, and can reciprocate on the bottom plate slide rail.

[0015] According to a second aspect of the present invention, a small ball packaging device is provided, including the small ball packaging component, a lifting device, and a feeding device as described in the first aspect of the present invention; the lifting device is fixed to the bottom of the small ball packaging component; the feeding device includes a vibrating hopper and a feeding pipe, and the feeding pipe is connected to the top plate feeding pipe of the small ball packaging component.

[0016] Furthermore, the feeding device and the small ball packaging component are lifted synchronously.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The baffle only pushes one small ball at a time, which can improve the smoothness of the small ball entering the container.

[0019] 2. Multiple baffles work simultaneously, which can meet the high production capacity requirements of modern factory production.

[0020] 3. The ionic wind sent by the electrostatic removal device into the top plate air pipe can, on the one hand, remove the static electricity on the small balls, thereby separating the small balls from the baffle and enabling the small balls to smoothly enter the container; on the other hand, it can press the small balls into the conduit, and the small balls can quickly enter the container, further improving the efficiency of the device. Description of the Drawings

[0021] Figure 1 It is a schematic structural diagram of the small ball packaging component in a specific embodiment of the present invention;

[0022] Figure 2 It is a schematic structural diagram of the housing in a specific embodiment of the present invention;

[0023] Figure 3Schematic diagram of the structure after the baffle plate is fixed to the cylinder in a specific embodiment of the present utility model;

[0024] Figure 4 Schematic diagram of the structure of the bottom plate in a specific embodiment of the present utility model;

[0025] Figure 5 Schematic diagram of the structure of the top plate in a specific embodiment of the present utility model;

[0026] Figure 6 Schematic diagram of the structure of the support plate in a specific embodiment of the present utility model;

[0027] Figure 7 Schematic cross-sectional structure diagram of the small ball packaging component in a specific embodiment of the present utility model;

[0028] Figure 8 Schematic diagram of the structure of the small ball packaging device in a specific embodiment of the present utility model. Detailed implementation manners

[0029] The following will describe a small ball packaging component and a small ball packaging device of the present utility model in more detail with reference to the schematic diagrams, in which the preferred embodiments of the present utility model are shown. It should be understood that those skilled in the art can modify the present utility model described herein while still achieving the advantageous effects of the present utility model. Therefore, the following description should be understood as a broad guidance for those skilled in the art and not as a limitation to the present utility model.

[0030] For clarity, not all features of the actual embodiments are described. In the following description, well-known functions and structures are not described in detail because they would obscure the present utility model with unnecessary details. It should be considered that in the development of any actual embodiment, a large number of implementation details must be made to achieve the specific goals of the developer, such as changing from one embodiment to another according to the relevant system or commercial limitations. Additionally, it should be considered that such development work may be complex and time-consuming, but it is only routine work for those skilled in the art.

[0031] In the following paragraphs, the present utility model will be described more specifically by way of example with reference to the accompanying drawings. The advantages and features of the present utility model will be clearer according to the following description and the claims. It should be noted that the drawings are all in a very simplified form and use non-precise scales, only for the purpose of facilitating and clearly assisting in explaining the embodiments of the present invention.

[0032] Embodiment 1

[0033] Embodiment 1 of the present utility model provides a small ball packaging component, as Figures 1 to 7As shown, it includes a support plate 1, a bottom plate 2, a top plate 3, a quick-change joint 33, a cylinder 4, a baffle 5, a pneumatic quick-connect fitting 6, a connecting bearing 71, a connecting shaft 72, and a housing 8.

[0034] On both sides of one end of the support plate 1, there are extension shafts 11, and the top plate 3 is fixed on the upper surface of the extension shafts 11 through the quick-change joint 33. The quick-change joint is also known as a quick connector or a quick coupling, which is a sealed connector that can be quickly plugged and unplugged, connected and disconnected. Compared with traditional joints, it has a more convenient operation method and higher working efficiency. Using the quick-change joint 33 can make the installation and disassembly between the top plate 3 and the support plate 1 more convenient.

[0035] There are several top plate feed pipes 31 on the top plate 3. During the ball collection process, the balls enter between the bottom plate 2 and the top plate 3 through the top plate feed pipes 31. The diameter of the top plate feed pipes 31 is 1 to 1.5 times the diameter of the balls, which can only accommodate a single ball to smoothly pass through the pipe, reducing the risk of pipeline blockage.

[0036] There are the same number of top plate air pipes 32 on the top plate 3 as the number of the baffles 5. The pneumatic quick-connect fitting 6 has an external thread structure and is thread-connected to the top plate air pipes 32. The pneumatic quick-connect fitting 6 is externally connected to an electrostatic removal device (not shown in the figure). The electrostatic removal device can convey plasma wind into the top plate air pipes 32, which can remove the static electricity on the balls and exert pressure on the balls, enabling them to fall smoothly and quickly. The pneumatic quick-connect fitting 6 can be conveniently connected or disconnected from the externally connected electrostatic removal device without affecting the operation of the device to meet the requirements of device debugging, maintenance, replacement, etc.

[0037] The bottom plate 2 is fixed to the bottom of the top plate 3 by means of shaft hole connection. There are the same number of bottom plate discharge pipes 21 on the bottom plate 2 as the number of the baffles 5; the bottom plate discharge pipes 21 and the top plate air pipes 32 are aligned vertically. There is a conduit 22 at the bottom of the bottom plate 2, and the conduit 22 is located below the bottom plate discharge pipes 21, that is, the conduit 22 is connected to the bottom plate discharge pipes 21. There is a bottom plate groove on the bottom plate 2, and a slide rail 23 is provided on the bottom plate groove. During the ball collection process, the slide rail 23 guides the movement of the baffle 5, so that the baffle material holes 51 on the baffle 5 can accurately convey the balls to the bottom plate discharge pipes 21. During the ball collection process, the balls roll between the top plate 3 and the slide rail 23, and then fall into the conduit 22 through the bottom plate discharge pipes 21. The distance between the bottom of the slide rail 23 and the bottom of the top plate 3, the diameter of the bottom plate discharge pipes 21, and the diameter of the conduit 22 are 1 to 1.5 times the diameter of the balls, ensuring that the baffle 5 only pushes a single ball to smoothly pass through the pipe at a time, reducing the risk of pipeline blockage.

[0038] The cylinders 4 with the same number as the baffle plates 5 are fixed at one end of the support plate 1 where the extension shaft is provided, and the baffle plates 5 are fixed on the movable shafts 41 of the cylinders. The baffle plates 5 are provided with baffle shaft holes (not shown in the figure), and are fixed to the connecting shaft 72 through the baffle shaft holes. The connecting shaft 72 is fixed to the connecting bearing 71, and the connecting bearing 72 is fixed to the movable shaft 41 of the cylinder, that is, the baffle plates 5 are slidably connected to the cylinders 4. The baffle plates 5 make reciprocating movements on the slide rails 23 under the push of the movable shafts 41 of the cylinders, that is, the baffle material holes 51 on the baffle plates 5 move between the top plate feed pipe 31 and the bottom plate discharge pipe 21. During the process of collecting small balls, in order to ensure that the baffle plates 5 only push a single small ball to pass smoothly in the pipe at a time and reduce the risk of pipeline blockage, the diameter of the baffle material holes 51 is 1 to 1.5 times the diameter of the small balls.

[0039] Specifically, the housing 8 is fixed on the support plate 1. The side of the housing 8 close to the cylinders 4 is provided with a number of independent partition plates 81. The cylinders 4 are located between the partition plates 81 and the support plate, that is, each cylinder 4 is basically isolated from the external environment. The housing 8 is used to protect the cylinders 4 from the influence of the external environment and increase the stability of the device.

[0040] Embodiment 2

[0041] Embodiment 2 of the present utility model provides a small ball sub-packaging device, as Figure 8 shown, including the small ball sub-packaging assembly as described in Embodiment 1, and further including a lifting device 9 and a feeding device 10. The lifting device 9 is fixed to the bottom of the small ball sub-packaging assembly and can control the lifting of the small ball sub-packaging assembly; the feeding device includes a vibrating hopper 101 and a feeding pipe 102, and the feeding pipe 102 is connected to the top plate feed pipe 31 of the small ball sub-packaging assembly through a hose (not shown in the figure).

[0042] Specifically, the feeding device 10 is lifted and lowered synchronously with the small ball sub-packaging assembly.

[0043] The application method of a small ball sub-packaging assembly and a small ball sub-packaging device provided by the present utility model in the field of small ball collection is as follows:

[0044] The small ball falls into the top plate feed pipe 31. The cylinder moving shaft 41 drives the baffle 5 to reciprocate on the slide rail 23 of the bottom plate 2. When the material hole 51 of the baffle moves below the top plate feed pipe 31, the small ball falls into the material hole 51 of the baffle. Then, the baffle 5 pushes the small ball above the blanking hole 21 of the bottom plate. The plasma wind transported by the electrostatic removal device to the top plate air pipe 32 through the air pipe quick connector 6 removes the static electricity carried by the small ball during the movement and presses the small ball into the blanking port 21 of the bottom plate. The small ball enters the conduit 22 through the blanking port 21 of the bottom plate and enters the pre-prepared bottle body for collecting the small balls through the conduit 22. During the process that the small ball is pushed into the bottle body by the small ball sub-packaging assembly, multiple cylinders 4 are affected by an external control system and can control the baffle 5 to push the small balls simultaneously and independently.

[0045] When the small ball sub-packaging assembly is applied to the small ball packaging device, the small ball enters the small ball sub-packaging assembly from the vibrating hopper 101 of the feeding device 10 through the feeding pipeline 102. The bottle body for collecting the small balls is located below the small ball sub-packaging assembly, and the lifting device 9 controls the small ball sub-packaging assembly to rise or fall relative to the bottle body for collecting the small balls. When the lifting device 9 controls the small ball sub-packaging assembly to descend, the conduit 22 of the small ball sub-packaging assembly is inserted into the bottle body for collecting the small balls, and the small ball sub-packaging assembly pushes the small balls into the bottle body. During the above process, the feeding device 10 and the small ball sub-packaging assembly are lifted and lowered synchronously.

[0046] In summary, in a small ball sub-packaging assembly and a small ball packaging device provided by an embodiment of the present invention, compared with the prior art, the following beneficial effects are achieved:

[0047] 1. The baffle only pushes one small ball at a time, which can improve the smoothness of the small ball entering the container.

[0048] 2. Multiple baffles work simultaneously, which can meet the high production capacity requirements of modern factory production.

[0049] 3. On the one hand, the ionic wind transported by the electrostatic removal device into the top plate air pipe can remove the static electricity on the small ball, thereby separating the small ball from the baffle and enabling the small ball to smoothly enter the container; on the other hand, it can press the small ball into the conduit, and the small ball can quickly enter the container, further improving the efficiency of the device.

[0050] The above are only the preferred embodiments of the present utility model and do not impose any restrictive effect on the present utility model. Any person skilled in the relevant art, without departing from the technical solution of the present utility model, making any form of equivalent substitution or modification and other changes to the technical solution and technical content disclosed by the present utility model shall fall within the content of the technical solution of the present utility model and still be within the protection scope of the present utility model.

Claims

1. A small ball packaging assembly, characterized in that: The ball dispensing assembly includes: a plurality of cylinders, a plurality of baffles, a top plate, a bottom plate and a support plate; the top plate is fixed on the support plate and is located above the bottom plate, the cylinder is fixed on the support plate, the baffle is fixed on the movable axis of the cylinder and is located between the top plate and the bottom plate; the top plate is provided with a top plate feed pipe, the bottom plate is provided with a bottom plate drop pipe, a guide tube is provided below the bottom plate drop pipe, and the baffle is provided with a baffle material hole; one cylinder is connected to one baffle, and one baffle corresponds to one top plate feed pipe and one bottom plate drop pipe.

2. The pellet dispensing assembly according to claim 1, characterized in that: The top plate and the support plate are fixed via a quick-change joint.

3. The pellet dispensing assembly according to claim 1, characterized in that: The ball dispensing assembly also includes a cover shell, which is fixed on the support plate; a plurality of mutually independent spacer plates are arranged on a side of the cover shell close to the cylinder, and the cylinder is located between the spacer plates and the support plate.

4. The pellet dispensing assembly according to claim 1, characterized in that: A top plate vent pipe is arranged on the top plate, and the top plate vent pipe is aligned with the bottom plate blanking pipe up and down.

5. The pellet dispensing assembly according to claim 4, characterized in that: The small ball dispensing assembly also includes a trachea quick-plug connector, and the trachea quick-plug connector is fixed to the top plate vent pipe.

6. The pellet dispensing assembly according to claim 5, characterized in that: The air pipe quick-plug connector is externally connected to a static electricity removal device.

7. The pellet dispensing assembly according to claim 1, characterized in that: The bottom plate is provided with a bottom plate groove, the bottom of the bottom plate groove is provided with a bottom plate slide rail, and the bottom plate drop tube is provided on the bottom plate slide rail.

8. The pellet dispensing assembly according to claim 7, characterized in that: The baffle is fixed to the cylinder via a connecting bearing and a connecting shaft, and can perform reciprocating motion on the bottom plate slide rail.

9. A pellet dispensing device, characterized in that: It comprises a pellet dispensing assembly, a lifting device and a feeding device as described in any one of claims 1 to 8; the lifting device is fixed to the bottom of the pellet dispensing assembly; the feeding device comprises a vibrating hopper and a feeding pipe, and the feeding pipe is connected to the top plate feeding pipe of the pellet dispensing assembly.

10. The pellet dispensing device according to claim 9, characterized in that: The feeding device and the small ball dispensing assembly are raised and lowered synchronously.

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