Blockage feedback device for powder collector

By designing a detection mechanism in the powder collector, using mobile plates, springs, vibrators and pressure sensors to detect and guide material accumulation, the equipment air operation and wear problems caused by blockage of the powder collector is solved, real-time monitoring and energy consumption savings are achieved.

CN222988890UActive Publication Date: 2025-06-17黎明重工股份有限公司
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Patent Information

Application Number
CN202421981841.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-17
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

It is not easy to be discovered when the lower part of the powder collector is blocked, resulting in no material entering the finished silo, the subsequent equipment is running empty, energy-consuming and ineffective, and the powder is piled up in the powder collector and cannot be deposited normally, causing the elbow and other parts to wear through, increasing the cost of use.

Method used

A powder collector blocking feedback device is designed, including a detection mechanism, which consists of a mobile plate, a spring, a vibrator and a pressure sensor. It contacts the material in the powder collector through the mobile plate to detect the material accumulation, and guides slight blockage through the vibrator.

Benefits of technology

Real-time monitoring and early warning of powder collector clogging is realized, preventing erosion and wear caused by material accumulation, avoiding idle equipment to save energy consumption, and extending the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222988890U_ABST
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Abstract

The utility model relates to the technical field of detection equipment, in particular to a powder collector blockage feedback device. Comprising a powder collector, the powder collector comprises a support, a shell, an air inlet and a discharging port, the support is fixed to the periphery of the outer contour of the shell, the bottom end of the support is further connected with a gasket, the air inlet communicated with the interior of the shell is formed in the upper end of the shell, the discharging port connected with an external conveying mechanism is formed in the lower end of the shell, and a detection mechanism is further arranged in the shell. The position, close to the discharging opening, of the detection mechanism is installed on the inner wall of the shell, the detection mechanism comprises the shell, and a moving plate, a spring, a connecting plate, a vibrator, a supporting plate, a rotating base and a pressure sensor are arranged in the shell. The powder collector blockage feedback device can detect whether the powder collector is blocked or not, and is simple in structure and convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection equipment, in particular to a powder collector blocking feedback device. Background Art

[0002] At present, after the pendulum mill grinds the block material into powder, the powder is transported out through the airflow generated by the fan, and then transported to the powder collector after being screened by the powder selector for qualified particle size products. The lower part of the powder collector is a cone to collect the finished powder, and then transported to the finished product tank by connecting the conveying equipment (commonly used as a screw conveyor), so that the powder becomes a commodity for sale. However, it is not easy to be discovered when the subsequent equipment at the lower part of the powder collector is congested. The lack of material in the finished product silo will cause the subsequent equipment to run idle, which is energy-consuming and ineffective; due to the congestion at the back end, the powder is piled up in the powder collector, resulting in a large amount of powder that cannot be deposited normally, and circulates in the entire system, causing elbows and other parts to be easily worn through, resulting in volume repair and loss; it will cause the powder to circulate in the system, causing the main fan and powder selector to run idle and consume energy, and the parts in contact with the material will be seriously eroded, with a short service life, a high frequency of replacement of accessories, and increased use costs. Therefore, a detection device is needed to monitor the lower end of the powder collector to prevent waste caused by idling of the equipment. Utility Model Content

[0003] The utility model aims to provide a powder collector blocking feedback device, which can detect whether the powder collector is blocked and has a simple structure and is easy to use.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a powder collector blockage feedback device, including a powder collector, the powder collector including a bracket, a shell, an air inlet and a discharge port, the bracket is fixed around the outer contour of the shell, and the bottom end of the bracket is also connected to a gasket, the upper end of the shell is provided with an air inlet connected to the shell, and the lower end is provided with a discharge port connected to an external conveying mechanism, and a detection mechanism is also provided in the shell, and the detection mechanism is installed on the inner wall of the shell near the discharge port, the detection mechanism includes a shell, and a movable plate, a spring, a connecting plate, a vibrator, a support plate, a rotating seat and a pressure sensor are provided in the shell, the pressure sensor is installed on the side wall of the shell, and its detection end is parallel to the surface of the shell, a rotating seat is installed on the other side wall of the shell, and the supporting plate is connected to the rotating seat, the connecting plate is installed in the middle of the bottom surface of the shell, the vibrator is installed on one side of the connecting plate close to the bottom surface, and a spring is installed on the other side, the middle part of the movable door is fixedly connected to the spring, the upper edge of the back side of the movable door is fixedly connected to the support plate, and the lower end maintains a distance from the vibrator under normal conditions.

[0005] Furthermore, a slot is provided in the middle of the connecting plate, and the pressure sensor is installed in the slot with the detection end facing the spring and fixedly connected to the spring.

[0006] Further, a movable plate adapted to the inner cavity is provided on the housing, and the movable plate is slidably connected to the housing.

[0007] Further, the size of the movable plate is smaller than the size of the inner cavity of the housing. When moving, it takes the support plate as a fulcrum, approaches or moves away from the vibrator, makes a rotational movement, and simultaneously compresses the spring.

[0008] Further, the vibrator is electrically connected to an external power supply through a wire.

[0009] Further, a detachable back plate is provided on the back of the housing.

[0010] The beneficial effects of the present utility model are as follows: 1) In the present utility model, the movable plate is used to contact the materials in the powder collector. When the materials accumulate, the movable plate will be gradually squeezed, causing the movable plate to rotate inward, first compressing the spring and then contacting the vibrator. After the spring is stressed, it will transfer the pressure to the pressure sensor, and the early warning detection function can be realized through external control. When the early warning value is reached, the vibrator can be started to squeeze the movable plate at a high frequency, thereby dredging slight blockage conditions. With this device, it is possible to prevent the continuous erosion of elbow blades and the like when the materials accumulate, causing wear, and at the same time, it is possible to avoid the idling of the equipment motor or the conveying equipment, saving energy and reducing emissions, and the structure is simple and easy to use. Description of the Drawings

[0011] Figure 1 is a schematic structural diagram of the present utility model.

[0012] Figure 2 is a schematic structural diagram of the detection mechanism.

[0013] Figure 3 is Figure 2 a sectional view taken along the A direction of

[0014] In the figure: 1, powder collector; 2, bracket; 3, housing; 4, air inlet; 5, discharge port; 6, detection mechanism; 7, movable plate; 8, spring; 9, connecting plate; 10, vibrator; 11, support plate; 12, rotating seat; 13, pressure sensor; 14, movable plate; 15, back plate. Specific Embodiments

[0015] The following further explains the present utility model in conjunction with the drawings and specific embodiments.

[0016] Embodiment: As shown in the figure, a material blocking feedback device for a powder collector according to the present utility model includes a powder collector 1. The powder collector 1 includes a bracket 2, a housing 3, an air inlet 4, and a discharge port 5. The bracket 2 is fixed around the outer contour of the housing 3, and a gasket is further connected to the bottom end of the bracket 2. An air inlet 4 communicating with the inside of the housing 3 is provided at the upper end of the housing 3, and a discharge port 5 connected to an external conveying mechanism is provided at the lower end. A detection mechanism 6 is further provided inside the housing 3. The detection mechanism 6 is installed on the inner wall of the housing 3 near the discharge port 5. The detection mechanism 6 includes a housing 3. Inside the housing 3, there are a moving plate 7, a spring 8, a connecting plate 9, a vibrator 10, a support plate 11, a rotating seat 12, and a pressure sensor 13. The pressure sensor 13 is installed on the side wall of the housing 3, and its detection end is parallel to the surface of the housing 3. A rotating seat 12 is installed on another side wall of the housing 3, and a support plate 11 is connected to the rotating seat 12. The connecting plate 9 is installed in the middle of the bottom surface of the housing 3. A vibrator 10 is installed on one side of the connecting plate 9 close to the bottom surface, and a spring 8 is installed on the other side. The middle of the moving door is fixedly connected to the spring 8, and the upper end edge of the back surface of the moving door is fixedly connected to the support plate 11, and the lower end keeps a distance from the vibrator 10 under normal conditions.

[0017] A slot is opened in the middle of the connecting plate 9. The pressure sensor 13 is installed in the slot and its detection end faces the spring 8 and is fixedly connected to the spring 8. By connecting the pressure sensor 13 to an external drive, the pressure change transmitted at the movable plate 14 can be monitored in real time, so as to judge whether a blockage occurs inside the powder collector 1.

[0018] An active plate 14 adapted to the inner cavity is further provided on the housing 3. The active plate 14 is slidably connected to the housing 3. The active plate 14 is used to prevent the leakage of materials from the inner cavity of the housing 3, so as to avoid the failure of the spring 8 or pneumatic components.

[0019] The size of the moving plate 7 is smaller than the inner cavity size of the housing 3. When moving, it takes the support plate 11 as a fulcrum, approaches or moves away from the vibrator 10, makes a rotational motion, and simultaneously compresses the spring 8. The size of the active plate 14 is larger than that of the moving plate 7 and is located in front of the moving plate 7. It can be used as a baffle to evenly distribute the force on the active plate 14, and at the same time can prevent the leakage of materials to the outside.

[0020] The vibrator 10 is electrically connected to an external power supply through a wire. The operation and stop of the vibrator 10 can be controlled through the external power supply, which is convenient for vibrating the moving plate 7 to relieve slight blockages.

[0021] A detachable back plate 15 is further provided on the back of the housing 3. Through the detachable back plate 15, the back of the housing 3 can be opened and closed at any time. Since the front surface of the housing 3, that is, the surface of the moving plate 7, needs to be connected to the inner wall of the powder collector 1 for detection during installation, the installation of other components, circuit connection, and subsequent detection and maintenance need to be carried out from the back plate 15.

[0022] The utility model contacts the materials in the powder collector through a moving plate. When the materials accumulate, they will gradually squeeze the moving plate, causing the moving plate to rotate inward, so as to first squeeze the spring and then contact the vibrator. After the spring is stressed, it will transmit the pressure to the pressure sensor, and the early warning detection function can be realized through external control. When the early warning value is reached, the vibrator can be started to squeeze the movable plate at a high frequency, so as to dredge the slight blockage. Through this device, it is possible to prevent the continuous erosion of the elbow blades and other parts when the materials accumulate, resulting in wear, and at the same time, it is possible to avoid the idling of the equipment motor or the conveying equipment, saving energy and reducing emissions, and the structure is simple and easy to use.

[0023] The above is only used to illustrate the technical solution of the utility model and not to limit it. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the utility model should be covered within the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A powder collector blockage feedback device, characterized in that: It includes a powder collector, which includes a bracket, a shell, an air inlet and a discharge port. The bracket is fixed around the outer contour of the shell, and a gasket is also connected to the bottom end of the bracket. The upper end of the shell is provided with an air inlet connected to the shell, and the lower end is provided with a discharge port connected to an external conveying mechanism. A detection mechanism is also provided in the shell, and the detection mechanism is installed on the inner wall of the shell near the discharge port. The detection mechanism includes a shell, and a movable plate, a spring, a connecting plate, a vibrator, a support plate, a rotating seat and a pressure sensor are provided in the shell. The pressure sensor is installed on the side wall of the shell, and its detection end is parallel to the surface of the shell. A rotating seat is installed on the other side wall of the shell, and the supporting plate is connected to the rotating seat. The connecting plate is installed in the middle of the bottom surface of the shell, and the vibrator is installed on one side of the connecting plate close to the bottom surface, and a spring is installed on the other side. The middle part of the movable door is fixedly connected to the spring, and the upper edge of the back side of the movable door is fixedly connected to the support plate, and the lower end maintains a distance from the vibrator under normal conditions.

2. A powder collector blockage feedback device according to claim 1, characterized in that: A slot hole is provided in the middle of the connecting plate, and the pressure sensor is installed in the slot hole with the detection end facing the spring and fixedly connected to the spring.

3. A powder collector blockage feedback device according to claim 1, characterized in that: The shell is also provided with a movable plate adapted to the inner cavity, and the movable plate is slidably connected to the shell.

4. A powder collector blockage feedback device according to claim 1, characterized in that: The size of the moving plate is smaller than the inner cavity size of the shell. When moving, the moving plate takes the supporting plate as a fulcrum, approaches or moves away from the vibrator, performs a rotational motion, and compresses the spring at the same time.

5. The powder collector blockage feedback device according to claim 1, characterized in that: The vibrator is electrically connected to an external power source through a wire.

6. A powder collector blockage feedback device according to claim 1, characterized in that: A detachable back plate is also provided on the back of the shell.