Full-automatic take-up system

Abstract

The utility model provides a full-automatic take-up system. The full-automatic take-up system comprises a fixed rack, a driving device, a tip cone assembly, a wire coil positioning frame and a supporting moving track. The wire coil positioning frame can be supported on the supporting moving track in a translation manner; the wire coil positioning frame forms a wire coil positioning bracket; the device further comprises a wire coil supply assembly and a supply roller path. The wire coil supply assembly comprises a supply fixing frame, a supply horizontal moving frame, a supply vertical suspension moving frame, a supply wire coil pickup device and a supply roller path for wire coil input. When the supply horizontal moving frame moves relative to the supply fixed frame, a wire coil picked up by the supply wire coil picking device is placed on a wire coil positioning bracket; the supply raceway forms a wire coil supply position opposite to the position of the supply wire coil pickup device. By means of the full-automatic take-up system, continuity and automation of take-up operation can be achieved, the working intensity is reduced, the replacement operation efficiency of the wire reel is improved, and the replacement safety of the wire reel of the take-up mechanism is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of wire and cable production, and particularly relates to a full-automatic wire winding system. Background Art

[0002] In industries such as wire and cable, it is often necessary to perform processes such as extrusion, stranding, tape wrapping, armoring, wire drawing, or braiding on wires and cables such as conductors, branch wires, stranded wires, and composite wires, or to perform inspection operations. During the above-mentioned processes or operations, it is necessary to pay out wires through a pay-out mechanism, and perform processing through corresponding equipment (such as an extruder, strander, tape wrapping machine, armoring machine, or braiding machine), and then wind up the wires using a wire winding mechanism.

[0003] For example, a wire and cable extrusion system usually includes an extruder and a wire winding mechanism. The extruder can extrude a suitable material (such as plastic) into a continuous plastic layer of a predetermined shape and extrude it onto the conductor and cable to form the required wire or cable. The wire winding mechanism winds the extruded wire and cable around a wire spool to facilitate the storage, transportation, and use of the wire and cable, or to facilitate subsequent processing operations.

[0004] Existing wire winding mechanisms usually include a frame, a fixed top cone, a movable top cone, and a driving device. The frame is used to support the wire spool that needs to be wound. The fixed top cone and the movable top cone can cooperate with the middle hole of the wire spool. The roots of the fixed top cone and the movable top cone are installed on both sides of the frame, and the ends face each other. When loading the wire spool, the wire spool is manually moved to the middle position between the fixed top cone and the movable top cone, so that the ends of the two top cones face the two ends of the middle hole of the wire spool; then, the movable top cone is moved towards the fixed top cone through a threaded screw, and at the same time, the wire spool moves towards the fixed top cone with the movable top cone, so that the ends of the two top cones are inserted into the two ends of the middle hole of the wire spool, and at the same time, the wire spool is suspended. The driving device enables the wire spool to rotate relative to the frame to wind the wire and achieve wire winding. After the wire winding is completed, the empty wire spool becomes a full wire spool. Then, the movable top cone is moved in the opposite direction to release and transfer the full wire spool.

[0005] In the prior art, after the wire spool is fully wound, the weight of the wire spool ranges from several hundred kilograms to several tons. It is very difficult to move or relocate. Manual movement is labor-intensive and inefficient. For heavier wire spools, corresponding lifting equipment is required. More importantly, as the production efficiency of the extruder increases, it is necessary to frequently replace or move the wire spool. This leads to a large amount of take-up work, increased work intensity, and low work efficiency. Even when corresponding lifting equipment is configured, the lifting equipment needs to be frequently started, which also has problems of large workload and low work efficiency, and there are also significant safety hazards. It can be understood that not only the take-up mechanism of the wire and cable extrusion system has the above problems, but also the take-up mechanisms in the processes of cable and wire coating, cable and wire compounding, and rope synthesis have the above problems.

[0006] The applicant of this patent has applied for a patent application with the name "An Automatic Take-up Mechanism" and the publication number CN117864861A. Based on the technical solution protected by this patent application, this patent application further solves the problems existing in the existing take-up mechanism. Summary of the Invention

[0007] For this reason, the purpose of this patent is to provide a fully automatic take-up system. By using this fully automatic take-up system, the work intensity can be reduced, the operation efficiency of wire spool replacement can be improved, and the safety of wire spool replacement in the take-up mechanism can be enhanced.

[0008] The fully automatic take-up system provided by this patent includes an automatic take-up mechanism. The automatic take-up mechanism includes a fixed frame, a driving device, a top cone assembly, a wire spool positioning frame, and a support moving track; the top cone assembly forms a take-up operation station; the driving device drives the top cone of the top cone assembly to rotate, and the wire spool positioning frame extends on a horizontal plane and is supported translatably on the support moving track; the wire spool positioning frame forms at least two wire spool positioning brackets; at least two of the wire spool positioning brackets are arranged perpendicular to the extending direction of the top cone; and it is characterized in that it further includes a wire spool supply assembly and a supply raceway.

[0009] The wire spool supply assembly includes a supply fixed frame, a supply horizontal moving frame movably supported on the supply fixed frame, a supply vertical suspension frame vertically movably installed on the supply horizontal moving frame, a supply wire spool picking device for picking up the wire spool and installing it on the supply vertical suspension frame, and a supply raceway for wire spool input.

[0010] When the supply horizontal moving frame moves relative to the supply fixed frame, it can reach above one of the wire spool positioning brackets to place the wire spool picked up by the supply wire spool picking device on one of the wire spool positioning brackets.

[0011] The supply raceway forms a spool supply position opposite to the position of the supply spool pickup device, so as to facilitate the supply spool pickup device to pick up the spool.

[0012] During the take-up operation, when the spool at the take-up operation station is fully wound, the top cone assembly releases the spool, and the spool positioning frame moves relative to the support moving track, and can push the full spool formed after take-up downstream, and then reset the spool positioning frame; at the same time, the supply spool pickup device of the spool supply assembly can pick up the empty spool at the spool supply position of the supply raceway, move the supply vertical suspension frame upward relative to the supply horizontal moving frame, and the empty spool is suspended above the ground; then move the supply horizontal moving frame relative to the supply fixed frame, drive the picked-up empty spool to move above one of the spool positioning brackets, release the empty spool, and place the empty spool on the spool positioning bracket; then, the spool positioning frame moves relative to the support moving track, moves the empty spool to the take-up operation station; the top cone assembly works to suspend the empty spool and prepare for the take-up operation; repeating the above process can achieve the continuity and automation of the take-up operation, reduce the labor intensity, improve the operation efficiency of spool replacement, and improve the safety of spool replacement of the take-up mechanism.

[0013] In a further technical solution, the supply spool pickup device includes a pickup rod. Since the picked-up spool is an empty spool at this time, using the pickup rod to pick up the spool has a simple structure and high reliability.

[0014] In a further technical solution, the supply horizontal moving frame is movably supported on the supply fixed frame through a supply horizontal track, and the extension of the supply horizontal track is perpendicular to the extension direction of the support moving track. When supplying an empty spool, there is no need to rotate the spool, and the spool supply can be realized only by translating the spool, so that the supply of the empty spool can be smoother.

[0015] In a further technical solution, the extension direction of the supply raceway is parallel to the extension direction of the support moving track, and the supply raceway forms at least one spool storage position; the spool storage position is adjacent to the spool supply position. The supply raceway forms a spool storage position, which can prepare multiple empty spools for standby, improve the operation automation, and improve the take-up operation efficiency.

[0016] In a further technical solution, in the direction from far to near the spool supply position, the supply raceway is inclined from high to low; a telescopic positioning component is provided corresponding to the spool storage position. In this way, the spool can be rolled by gravity, and at the same time, the telescopic positioning component is provided, which can further improve the automation of spool supply.

[0017] In an alternative technical solution, the telescopic positioning component includes a cylinder and a telescopic positioning rod connected to the cylinder rod; the telescopic positioning rod extends out and is located on the upper surface of the supply raceway.

[0018] In a further preferred technical solution, a wire reel output assembly is further included; the wire reel output assembly includes an output fixing frame, an output horizontal moving frame movably supported on the output fixing frame, an output vertical suspension frame vertically movably mounted on the output horizontal moving frame, and an output wire reel picking device mounted on the output vertical suspension frame; the output fixing frame forms an output station; the output wire reel picking device is opposite to the output station to pick up a wire reel at the output station; the output station is located downstream of the wire winding operation station. The full wire reel after wire winding can be transferred to the output station by the wire reel positioning frame, picked up by the output wire reel picking device, then the output vertical suspension frame is lifted relative to the output horizontal moving frame to lift the full wire reel off the ground, and then the output horizontal moving frame is moved relative to the output fixing frame to output the full wire reel.

[0019] In a further technical solution, the output wire reel picking device includes a clamping power assembly and two output suspension rods; the upper end of the output suspension rod is slidably and cooperatively connected to the output vertical suspension frame, and the lower end extends downward; the clamping power assembly connects the two output suspension rods to drive the two output suspension rods to move away from or close to each other, thereby releasing or picking up a predetermined wire reel. The structure of setting two output suspension rods can meet the need of the heavier full wire reel and smoothly lift and transfer the full wire reel.

[0020] In a further technical solution, the wire reel output assembly further includes a wire reel output raceway, and the upper surface of the wire reel output raceway is inclined; the output station corresponds to the upper surface of the wire reel output raceway. In this way, the gravity can be utilized to output the full wire reel outward.

[0021] In a further technical solution, the extending direction of the wire reel output raceway is the same as the extending direction of the bearing moving track. In this way, when outputting the full wire reel, the placement of the wire reel is avoided, ensuring the smooth output of the wire reel. Description of the Drawings

[0022] Figure 1 It is a three-dimensional structural schematic diagram of an automatic wire winding mechanism in an embodiment of this patent, and the wire guiding reel is not shown in this figure.

[0023] Figure 2 For Figure 1 the three-dimensional structural schematic diagram of the automatic wire winding mechanism shown when the wire guiding reel is shown.

[0024] Figure 3 For Figure 1 the three-dimensional structural schematic diagram of another angle of the automatic wire winding mechanism shown.

[0025] Figure 4 It is a front view schematic diagram of the moving direction of the wire guiding reel of the automatic wire winding mechanism in this embodiment.

[0026] Figure 5 is a three-dimensional structure diagram of the fully automatic wire winding system provided by this patent.

[0027] Figure 6 is Figure 5 a three-dimensional structure diagram of another angle of the fully automatic wire winding system shown in the figure.

[0028] Figure 7 is Figure 5 a three-dimensional structure diagram of yet another angle of the fully automatic wire winding system shown in the figure. Detailed implementation manners

[0029] In the embodiments of this application, by providing an automatic wire winding mechanism, the replacement operation of multiple wire reels can be realized through the wire reel positioning frame 300. Through the hanging rod structure, the wire reel can be suspended, facilitating the wire winding operation. It can be understood that to achieve automatic control, the known driving mechanism and the power component providing power for the driving mechanism can be used, and then in cooperation with the known control device (such as a single-chip microcomputer), the control and cooperation of the actions of each component can be realized, and the automation and full automation of the wire winding operation can be achieved. The control device will not be described in detail.

[0030] The wire winding mechanism provided by the embodiments of this application is specifically described as follows:

[0031] Please refer to Figures 1 to 3 , Figure 1 which is a three-dimensional structure schematic diagram of the automatic wire winding mechanism in an embodiment of this patent. The wire reel is not shown in this figure. Figure 2 is Figure 1 a three-dimensional structure schematic diagram of the automatic wire winding mechanism shown in the figure when the wire reel is shown. Figure 3 is Figure 1 a three-dimensional structure schematic diagram of another angle of the automatic wire winding mechanism shown in the figure.

[0032] The automatic wire winding mechanism provided by this patent includes a frame 100, a driving device, and a top cone assembly.

[0033] The frame 100 is supported on the ground foundation. As Figure 3As shown in the figure, the frame 100 includes two vertically extending columns 112 and a crossbeam 111, forming a gantry frame structure. The upper ends of the columns 112 are connected to the crossbeam 111, and the crossbeam 111 and the columns 112 are slidably engaged in the vertical direction. It also includes a crossbeam height adjustment driving device 113, which is connected between the crossbeam 111 and the columns 112 to drive the crossbeam 111 to move up and down relative to the columns 112. This facilitates changing the vertical position of the crossbeam 111 and the components (such as the wire arranging component) mounted on the crossbeam 111 to adapt to the wire winding requirements of different types of wire reels. In this embodiment, the crossbeam height adjustment driving device 113 is a cylinder, the cylinder block of the cylinder is fixed to the column 112, and the piston head of the cylinder is connected to the crossbeam 111. The telescoping of the cylinder can drive the crossbeam 111 to move up and down. Those skilled in the art can understand that the crossbeam height adjustment driving device 113 can also adopt other mechanisms, such as an oil cylinder, a worm and worm gear, or a rack and pinion, etc.

[0034] As Figure 1 shown, the top cone assembly includes a first top cone 211 and a second top cone 212; the root ends of the first top cone 211 and the second top cone 212 are respectively rotatably mounted on the frame 100, and the ends are oppositely arranged to form a wire winding operation station for placing the wire reel.

[0035] A driving device is also provided to drive the rotation of the first top cone 211 or / and the second top cone 212. In this embodiment, the driving device includes a driving motor 241 that generates power and a belt transmission mechanism 242. The belt transmission mechanism 242 is connected to the outer end of the first top cone 211 to drive the rotation of the first top cone 211. Those skilled in the art can understand that other driving devices can also be used to drive the rotation of the corresponding top cone to enable Figure 2 the wire reel A in

[0036] Combined with Figure 1 and Figure 2 , the automatic wire winding mechanism provided in this embodiment further includes a wire reel positioning frame 300; the wire reel positioning frame 300 extends on the horizontal plane and is supported translatably on the ground foundation.

[0037] The wire reel positioning frame 300 forms at least two wire reel positioning brackets 310 ( Figure 1 the upper panel of the wire reel positioning bracket is removed in the figure to show the corresponding rolling wheels). The two wire reel positioning brackets 310 are arranged in the Figure 1 M direction in

[0038] The wire spool positioning frame 300 forms at least two wire spool positioning brackets 310, so that the wire spools A and B can be placed on the wire spool positioning frame 300 at one time; one of the wire spool positioning brackets corresponds to the wire take-up operation station, and at least two of the wire spool positioning brackets 310 are arranged in a direction perpendicular to the extension directions of the first top cone 211 and the second top cone 212. By translating the wire spool positioning frame 300, different wire spool positioning frames can be made to face the wire take-up operation station. Then, through translation, the wire spools A and B can be placed at the wire take-up operation station, and thus the replacement operation of the wire spool A or the wire spool B can be realized, improving the automation operation; furthermore, it is possible to avoid frequently replacing or individually moving the wire spools, reducing the workload, improving the work efficiency, and reducing potential safety hazards.

[0039] Referring again to Figure 1 , the automatic wire take-up mechanism further includes a support moving track 410; the extension direction of the support moving track 410 is perpendicular to the midline of the two top cones. The wire spool positioning frame 300 is supported on the support moving track 410 by translation. The support moving track 410 forms an upward track and a lateral track; correspondingly, a vertical rolling wheel with a horizontally extending axis and a horizontal rolling wheel with a vertically extending axis are provided between the wire spool positioning frame 300 and the support moving track 410 to ensure the stability and selectivity of the movement of the wire spool positioning frame 300. In this way, it is more convenient to move the wire spool positioning frame 300, facilitating the replacement of the positions of the multiple wire spools A and B placed on the wire spool positioning frame 300 and improving the operation efficiency of the wire spool replacement. In a preferred technical solution, the support moving track 410 can be connected to the lower end of the frame 100 to facilitate the installation and setting of the entire device. It can be understood that the frame 100 can be supported on a predetermined part, such as on a ground foundation or a suitable support plate.

[0040] In this embodiment, the automatic wire take-up mechanism may further include a wire spool positioning conversion driving device 330 for driving the wire spool positioning frame 300 to move relative to the frame 100. In this way, it is more convenient to control the movement of the wire spool positioning frame 300, improving the operation automation, increasing the efficiency, and reducing the working intensity. The wire spool positioning conversion driving device 330 can be a cylinder. For example, the cylinder body part of the cylinder can be connected and fixed to the support moving track 410, and the piston part of the cylinder can be connected to the wire spool positioning frame 300. By the telescopic movement of the cylinder, the wire spool positioning frame 300 moves relative to the frame 100, thereby realizing the transformation of the positions of the wire spools. Of course, the wire spool positioning conversion driving device 330 can be other power components.

[0041] Such as Figure 1As shown, in this embodiment, the frame 100 forms a sleeve-like structure, and the root end of the second top cone 212 is installed in the sleeve-like structure of the frame 100 in a telescopic manner. The top cone assembly also includes a telescopic drive device 220 for driving the second top cone 212 to telescope. This can improve the positioning efficiency of the wire reel. In this embodiment, the telescopic drive device 220 has two symmetrically arranged cylinders. The first top cone 211 is fixed to the frame 100 in its axial direction. Referring again to Figure 4 , Figure 4 The figure is a front view schematic diagram of the moving direction of the wire reel of the automatic wire taking-up mechanism in this embodiment. When positioning the wire reel, firstly, the wire reel A or B is moved to the wire taking-up operation station corresponding to the top cone assembly by moving the wire reel positioning frame 300. Under the drive of the telescopic drive device 220, the first top cone 211 is inserted into one end of the middle hole of the wire reel A or B, and the wire reel A or B is pushed to move toward the second top cone 212, and the second top cone 212 is inserted into the other end of the middle hole of the wire reel A or B, and the wire reel A or B is suspended, thereby providing a basis for subsequent rotary wire taking-up. In order to avoid the wire reel and the second top cone 212 from being too tight, which makes it difficult to separate the wire reel and the second top cone 212, in this embodiment, a separation cylinder 221 is also adjusted on one side of the second top cone 212. When the wire taking-up is completed and the wire reel needs to be separated from the second top cone 212, the piston rod of the separation cylinder 221 is extended to push the wire reel, so that the wire reel and the second top cone 212 are separated smoothly.

[0042] Based on the above-mentioned automatic wire-reeling mechanism, this patent provides a fully automatic wire-reeling system, which includes the above-mentioned automatic wire-reeling mechanism.

[0043] Please refer to Figures 5 to 7 , Figure 5 This is a three-dimensional structural diagram of the fully automatic wire take-up system provided by this patent. Figure 6 yes Figure 5 A three-dimensional structural diagram of the fully automatic wire-taking system from another angle shown; Figure 7 yes Figure 5 The three-dimensional structural diagram of the fully automatic wire-taking system shown in another angle. The fully automatic wire-taking system provided by this patent includes an automatic wire-taking mechanism, which includes a fixed frame 100, a driving device, a top cone assembly, a wire drum positioning frame 300 and a supporting movable track 410; the top cone assembly forms a wire-taking operation station; the driving device drives the top cone 212 of the top cone assembly to rotate, and the wire drum positioning frame 300 extends on a horizontal plane and can be supported translationally on the supporting movable track 410; the wire drum positioning frame 300 forms at least two wire drum positioning brackets 310; at least two of the wire drum positioning brackets 310 are arranged in a direction perpendicular to the extension direction of the top cone 212. The structure of the automatic wire-taking mechanism can be the structure disclosed in CN117864861A, which will not be repeated here.

[0044] The coil supply assembly includes a supply fixing bracket 810, a supply horizontal moving bracket 820 movably supported on the supply fixing bracket 810, a supply vertical suspension bracket 830 vertically movably installed on the supply horizontal moving bracket 820, a supply coil pickup device 840 for picking up coils, and a supply track 850 for coil input. The supply fixing bracket 810 is fixed to the ground or a suitable base component. In this embodiment, the supply horizontal moving bracket 820 is movably supported on the supply fixing bracket 810 through a supply horizontal track 811. The supply fixing bracket 810 has a long and narrow profile to support the supply horizontal track 811 with a relatively long length. The extension of the supply horizontal track 811 is perpendicular to the extension direction of the support moving track 410. When supplying empty coils, there is no need to rotate the coils, and the coil supply can be achieved only through the translation of the coils, which can make the supply of empty coils smoother. In this embodiment, the supply horizontal moving bracket 820 is a hollow columnar structure, and the bottom is power-connected to the supply horizontal track 811 through a gear-rack structure. A power source is provided in the hollow part to provide horizontal moving power.

[0045] The supply vertical suspension bracket 830 is a horizontally extending crossbar. The inner end is vertically movably installed on the supply horizontal moving bracket 820, and the outer end extends outward for installing the supply coil pickup device 840. In this embodiment, a threaded screw mechanism is provided on the supply horizontal moving bracket 820 to power-connect the supply horizontal moving bracket 820 and the supply vertical suspension bracket 830 in an existing manner, thereby realizing the vertical movement of the supply vertical suspension bracket 830 relative to the supply horizontal moving bracket 820.

[0046] The supply coil pickup device 840 is used to pick up the coils to be supplied, mainly picking up empty coils. In this embodiment, the supply coil pickup device 840 includes a pickup rod 841. When picking up an empty coil, the pickup rod 841 can be inserted into the middle hole of the coil and drive the coil to move together. Since the coil picked up at this time is an empty coil, using the pickup rod 841 to pick up the coil has a simple structure and high reliability.

[0047] As Figure 5 shown, when the supply horizontal moving bracket 820 moves along the supply horizontal track 811 relative to the supply fixing bracket 810, it can reach above one of the coil positioning brackets 310 to place the coil picked up by the supply coil pickup device 840 on one of the coil positioning brackets 310.

[0048] The supply track 850 forms a coil supply position P1 opposite to the position of the supply coil pickup device 840 (such as Figure 5 and Figure 6 the coil position indicated by the dotted line) to facilitate the supply coil pickup device 840 to pick up the coil.

[0049] The working process of using the above-mentioned fully automatic wire-reeling system is as follows:

[0050] (1) During the wire-reeling operation, when the wire reel at the wire-reeling operation station is fully reeled and a full wire reel is formed, the top cone assembly releases the full wire reel, and the full wire reel is supported on a wire reel positioning bracket 310;

[0051] (2) The wire reel positioning frame 300 moves relative to the support moving track 410, and can push the full wire reel formed after the wire-reeling operation downstream to be picked up by the output wire reel picking device, and then reset the wire reel positioning frame 300;

[0052] (3) Meanwhile, or thereafter, the supply wire reel picking device 840 of the wire reel supply assembly picks up the empty wire reel at the wire reel supply position P1 on the supply raceway 850, and makes the supply vertical suspension frame 830 move upward relative to the supply horizontal moving frame 820, so that the empty wire reel is suspended above the ground;

[0053] (4) Then, the supply horizontal moving frame 820 moves relative to the supply fixed frame 810, drives the picked-up empty wire reel to move above one of the wire reel positioning brackets 310, and releases the empty wire reel to place the empty wire reel on the wire reel positioning bracket 310;

[0054] (5) Then, the wire reel positioning frame 300 moves relative to the support moving track 410 to move the empty wire reel to the wire-reeling operation station;

[0055] (6) The top cone assembly works to suspend the empty wire reel and prepare for the wire-reeling operation.

[0056] Repeatedly performing the above process can achieve the continuity and automation of the wire-reeling operation, reduce the working intensity, improve the operation efficiency of replacing the wire reel, and improve the safety of replacing the wire reel of the wire-reeling mechanism.

[0057] Such as Figure 5 and Figure 6, the extending direction of the supply raceway 850 is parallel to the extending direction of the support moving track 410, and the supply raceway 850 forms a plurality of spool storage positions P2 (two spool positions shown by P2 are schematically shown in the figure). The spool storage position P2 is adjacent to the spool supply position P1, so that the spool located at the spool storage position P2 moves to the spool supply position P1 (as shown by the arrow in the figure). The supply raceway 850 forms a plurality of spool storage positions P2, and a plurality of empty spools can be prepared for standby, improving the operation automation and the winding operation efficiency. In this embodiment, in the direction from far to near the spool supply position P1, the supply raceway 850 is inclined from high to low; corresponding to the spool storage position P2, there is a telescopic positioning component 851. In this way, the spool can be rolled by gravity, and at the same time, the telescopic positioning component 851 is provided, which can further improve the spool supply automation. In this embodiment, the telescopic positioning component 851 includes a cylinder and a telescopic positioning rod connected to the cylinder rod; the telescopic positioning rod extends out of the upper surface of the supply raceway 850, which can play a role in restricting the rolling of the spool, and thus position the spool. Of course, the telescopic positioning component 851 can also adopt other telescopic structures to realize the positioning of the spool.

[0058] In addition, in this embodiment, the full-automatic winding system further includes a spool output component. The spool output component includes an output fixed frame 910, an output horizontal moving frame 920 movably supported on the output fixed frame 910, an output vertical suspension frame 930 vertically movably installed on the output horizontal moving frame 920, and an output spool picking device installed on the output vertical suspension frame 930.

[0059] In this embodiment, the output fixed frame 910 is an overall rectangular frame structure and forms an output station P3 (the spool contour indicated by P3 and shown by the dotted line in the figure). Two sliding tracks are provided between the output horizontal moving frame 920 and the output fixed frame 910; a cylinder is also provided therebetween to drive the output horizontal moving frame 920 to move horizontally relative to the output fixed frame 910. Those skilled in the art can understand that other existing transmission mechanisms and suitable power mechanisms can be set to realize the relative movement between the two.

[0060] The output vertical suspension frame 930 is installed on the output horizontal moving frame 920 through a vertical sliding fit. In this embodiment, the output horizontal moving frame 920 is provided with corresponding sliding holes, and the output vertical suspension frame 930 is provided with vertical sliding rods, and a vertical sliding fit is formed between the sliding rods and the sliding holes. In this embodiment, a threaded screw mechanism and a corresponding power source are provided between the output vertical suspension frame 930 and the output horizontal moving frame 920 to enable the output vertical suspension frame 930 to move vertically relative to the output horizontal moving frame 920. Of course, those skilled in the art can also adopt other existing power transmission methods or structures.

[0061] The output spool picking device is opposite to the output station P3 to pick up the spool at the output station P3; the output station P3 is located downstream of the winding operation station.

[0062] The process of outputting a full spool is as follows:

[0063] (1) The full spool after winding can be transferred by the spool positioning rack 300 to the output station P3 (the dotted line indicated by P3 shows the position of the spool);

[0064] (2) Then it is picked up by the output spool picking device;

[0065] (3) Then the output vertical suspension frame 930 is lifted relative to the output horizontal moving frame 920 to lift the full spool off the ground;

[0066] (4) Then the output horizontal moving frame 920 is moved relative to the output fixed frame 910 to output the full spool.

[0067] In this embodiment, the output spool picking device includes a clamping power component and two output suspension rods 941; the upper ends of the output suspension rods 941 are slidably connected to the output vertical suspension frame 930, and the lower ends extend downward; the clamping power component is connected to the two output suspension rods 941 to drive the two output suspension rods 941 to move away from or close to each other, thereby releasing or picking up a predetermined spool. The structure of setting two output suspension rods 941 can meet the need of the full spool being heavier and smoothly lift and transfer the full spool. The clamping power component can be a cylinder component, a hydraulic cylinder component or other linear telescopic mechanisms. Of course, other known mechanisms can also be used to pick up the spool.

[0068] In this embodiment, the spool output component further includes a spool output raceway 950, and the upper surface of the spool output raceway 950 is inclined; the output station P3 corresponds to the upper surface of the spool output raceway 950. In this way, the gravity can be used to make the output full spool roll outwards to a suitable position. In this embodiment, the extending direction of the spool output raceway 950 is the same as the extending direction of the bearing moving track 410. In this way, when outputting the full spool, the placement of the spool is avoided, ensuring the smooth output of the spool.

[0069] Finally, it should be noted that the above take-up mechanism can be applied to wire and cable extrusion systems, but is not limited to being used in conjunction with extruders. It can also be used in other processes for the synthesis and production of cables, wires, and ropes, such as stranding, tape wrapping, armoring, wire drawing, or braiding, etc. Obviously, the above embodiments are merely examples given for clearly illustrating the present invention, rather than limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or variations can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. And the obvious changes or variations derived therefrom are still within the protection scope of the present invention.

Claims

1. A fully automatic wire taking-up system, comprising an automatic wire taking-up mechanism, the automatic wire taking-up mechanism comprising a fixed frame (100), a driving device, a top cone assembly, a wire drum positioning frame (300) and a supporting movable track (410); the top cone assembly forms a wire taking-up operation station; the driving device drives the top cone (212) of the top cone assembly to rotate, the wire drum positioning frame (300) extends on a horizontal plane and is supported on the supporting movable track (410) in a translational manner; the wire drum positioning frame (300) forms at least two wire drum positioning brackets (310); at least two of the wire drum positioning brackets (310) are arranged in a direction perpendicular to the extension direction of the top cone (212); characterized in that Also included is a wire drum supply assembly and a supply raceway (850); The wire drum supply assembly comprises a supply fixed frame (810), a supply horizontal movable frame (820) movably supported on the supply fixed frame (810), a supply vertical suspension frame (830) vertically movably mounted on the supply horizontal movable frame (820), a supply wire drum picking device (840) for picking up wire drums and mounted on the supply vertical suspension frame (830), and a supply roller (850) for inputting wire drums; When the supply horizontal movable frame (820) moves relative to the supply fixed frame (810), it can reach above one of the wire drum positioning brackets (310) to place the wire drum picked up by the supply wire drum picking device (840) on one of the wire drum positioning brackets (310); The supply roller (850) forms a wire drum supply position (P1) opposite to the supply wire drum picking device (840), so as to facilitate the supply wire drum picking device (840) to pick up the wire drum.

2. The fully automatic wire take-up system according to claim 1, characterized in that: The supply reel picking device (840) comprises a picking rod (841).

3. The fully automatic wire take-up system according to claim 1, characterized in that: The supply horizontal movable frame (820) is movably supported on the supply fixed frame (810) via a supply horizontal rail (811), and the extension direction of the supply horizontal rail (811) is perpendicular to the extension direction of the supporting movable rail (410).

4. The fully automatic wire take-up system according to claim 1, characterized in that: The extension direction of the supply track (850) is parallel to the extension direction of the supporting movable track (410), and the supply track (850) forms at least one wire drum storage position (P2); the wire drum storage position (P2) is adjacent to the wire drum supply position (P1).

5. The fully automatic wire take-up system according to claim 4, characterized in that: In the direction from away from to close to the wire drum supply position (P1), the supply roller (850) is arranged to be inclined from high to low; and the corresponding wire drum storage position (P2) device has a telescopic positioning component (851).

6. The fully automatic wire take-up system according to claim 5, characterized in that: The telescopic positioning assembly (851) comprises a cylinder and a telescopic positioning rod connected to the cylinder rod; the telescopic positioning rod extends out and is located on the upper surface of the supply roller track (850).

7. The fully automatic wire take-up system according to any one of claims 1 to 6, characterized in that: It also includes a wire drum output assembly; the wire drum output assembly includes an output fixed frame (910), an output horizontal movable frame (920) movably supported on the output fixed frame (910), an output vertical suspension frame (930) vertically movably mounted on the output horizontal movable frame (920), and an output wire drum picking device mounted on the output vertical suspension frame (930); the output wire drum picking device is opposite to an output station (P3) formed by the output fixed frame (910) so as to pick up the wire drum at the output station (P3); the output station (P3) is located downstream of the wire winding operation station.

8. The fully automatic wire take-up system according to claim 7, characterized in that: The output wire drum picking device comprises a clamping power assembly and two output suspension rods (941); the upper end of the output suspension rod (941) is slidably connected to the output vertical suspension frame (930), and the lower end extends downward; the clamping power assembly connects the two output suspension rods (941) to drive the two output suspension rods (941) to move away from or closer to each other, thereby releasing or picking up a predetermined wire drum.

9. The fully automatic wire take-up system according to claim 7, characterized in that: The wire drum output assembly further comprises a wire drum output roller track (950), the upper surface of which is arranged inclined; and the output station (P3) corresponds to the upper surface of the wire drum output roller track (950).

10. The fully automatic wire take-up system according to claim 7, characterized in that: The extension direction of the wire drum output raceway (950) is the same as the extension direction of the bearing movable track (410).

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