Medium and low temperature asphalt removal and extraction device
By designing a removal and extraction device for medium and low temperature asphalt, evaporation efficiency is improved by using multiple evaporation tanks and stirring devices, and a filter cartridge is installed to perform impurity filtration, the problems of low evaporation efficiency and inconvenient separation of impurities are solved, and efficient asphalt extraction and impurity removal are achieved.
Patent Information
- Application Number
- CN202422096599.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing medium and low temperature asphalt removal and extraction devices have low evaporation efficiency and no filtration device is provided, resulting in inconvenient separation of impurities.
A medium and low temperature bitumen removal and extraction device is designed, by draining the material inside the mixing tank to a plurality of evaporation tanks with smaller capacity, and using a stirring device to increase the evaporation speed, and at the same time, a filter cartridge is set up for impurity filtration.
It improves the asphalt extraction efficiency, enhances the evaporation speed, and facilitates the removal of impurities in the asphalt.
Smart Images

Figure CN222990076U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt processing, in particular to a medium and low temperature asphalt removal and extraction device. Background Technique
[0002] The medium and low temperature asphalt removal and extraction device is a device specifically used for extracting asphalt and removing impurities. The main purpose of the device is to remove impurities, heavy components and unnecessary components in asphalt through a specific extraction process, so as to improve the purity and quality of asphalt.
[0003] For the existing medium and low temperature asphalt removal and extraction device, asphalt removal and extraction operations are usually carried out through multiple devices such as stirring and mixing, evaporation in an evaporator, etc. When the material inside the mixing tank is introduced into the evaporator for evaporation, since the materials are all gathered in the same evaporator and usually no stirring device is provided inside the evaporator, the evaporation efficiency is low.
[0004] Moreover, impurities still need to be separated from the remaining material after evaporation by the evaporator, and the existing extraction device is not provided with a device that can filter impurities, which is inconvenient to use. Therefore, it is necessary to propose a medium and low temperature asphalt removal and extraction device to solve the above-mentioned problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a medium and low temperature asphalt removal and extraction device, which has the characteristics of being able to divert the material inside the mixing tank into multiple evaporation tanks with smaller capacities, and stirring through a stirring device to improve the evaporation speed, thereby improving the asphalt extraction efficiency, and being convenient for filtering the remaining material after evaporation by the evaporator, and facilitating the removal of impurities in the asphalt.
[0006] The purpose of the utility model is to provide a medium and low temperature asphalt removal and extraction device, including a base and a mixing tank. A discharge pipe is connected to the lower end of the mixing tank. A plurality of uniformly distributed guide pipes are connected to the outer wall of the discharge pipe. The other end of the guide pipe is connected to an evaporation tank. Electric heating pipes are installed between the inner wall and the outer wall of the evaporation tank.
[0007] A bracket is fixedly connected to the lower end of the discharge pipe. A motor is installed inside the bracket. The output end of the motor penetrates through the bracket and is fixedly connected to a driving gear. A plurality of driven gears are meshed with the outer wall of the driving gear. The lower ends of the plurality of driven gears are fixedly connected with rotating shafts. The other ends of the plurality of rotating shafts respectively penetrate through the evaporation tank and are rotatably connected to the evaporation tank. Stirring plates are fixedly connected to the outer wall of the other end of the rotating shaft.
[0008] A blanking pipe is arranged below the mixing tank. The lower ends of the plurality of evaporation tanks are all connected to the blanking pipe through a drainage pipe.
[0009] A separation barrel is fixedly connected to the upper end of the base. A second motor is installed at the lower end of the separation barrel. The output end of the second motor penetrates through the separation barrel and is fixedly connected to a mounting plate. The upper end of the mounting plate is detachably connected to a filter cartridge by bolts.
[0010] To facilitate gas discharge, as an optimization of the medium and low temperature asphalt removal and extraction device of the present utility model, air outlet pipes are connected to the upper ends of multiple evaporation tanks.
[0011] To facilitate controlling the connection and cut-off states of the discharge pipe and the diversion pipes, as an optimization of the medium and low temperature asphalt removal and extraction device of the present utility model, stop valves are installed on the outer walls of the discharge pipe and multiple diversion pipes.
[0012] To facilitate supporting the mixing tank, as an optimization of the medium and low temperature asphalt removal and extraction device of the present utility model, a support ring is fixedly connected to the outer wall of the mixing tank, and the lower end of the support ring is fixedly connected to the base through a support plate.
[0013] To facilitate driving the stirring paddle to rotate, as an optimization of the medium and low temperature asphalt removal and extraction device of the present utility model, a third motor is installed at the upper end of the mixing tank. The output end of the third motor penetrates through the mixing tank and is fixedly connected to a stirring paddle.
[0014] To facilitate discharging the extracted asphalt, as an optimization of the medium and low temperature asphalt removal and extraction device of the present utility model, the bottom end inside the separation barrel is inclined, and a liquid outlet pipe is installed on the outer wall of the separation barrel.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] In the present utility model, the stop valve on the outer wall of the discharge pipe is opened, and the mixed materials are diverted through multiple guide pipes and introduced into the interiors of multiple evaporation tanks. The electric heating tubes are turned on to heat and raise the temperature of the evaporation tanks. The motor drives the driving gear to rotate. When the driving gear rotates, it drives multiple driven gears meshing with it to rotate, and further drives the rotating shafts connected to them to rotate, so as to drive the stirring plates to stir the materials inside the evaporation tanks, making the heating more uniform, enabling the solvents inside the materials to evaporate and be discharged through the air outlet pipes, improving the evaporation efficiency;
[0017] After evaporation, the stop valves on the outer walls of multiple diversion pipes are opened simultaneously, and the remaining materials inside the multiple evaporation tanks fall into the filter cartridge through the blanking pipe. The second motor is started to drive the filter cartridge to rotate, and the impurities inside the materials are filtered inside the filter cartridge by centrifugal separation;
[0018] In summary, it is possible to divert the materials inside the mixing tank to multiple smaller-capacity evaporation tanks, stir them through the stirring device, improve the evaporation speed, thereby enhancing the asphalt extraction efficiency, and facilitating the filtration of the remaining materials after evaporation by the evaporator, making it convenient to remove impurities in the asphalt. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is the overall structure diagram of the present invention;
[0020] Figure 2 is the left view structure diagram of the present invention;
[0021] Figure 3 is the sectional structure diagram of the present invention.
[0022] In the figure: 1, support ring; 2, mixing tank; 3, discharge pipe; 4, guide pipe; 5, bracket; 6, motor; 7, driving gear; 8, driven gear; 9, evaporation tank; 10, blanking pipe; 11, separation barrel; 12, filter cartridge; 13, second motor; 14, electric heating pipe; 15, rotating shaft; 16, stirring plate; 17, diversion pipe; 18, mounting plate; 19, third motor; 20, stirring paddle; 21, air outlet pipe; 22, base; 23, support plate. DETAILED DESCRIPTION OF THE INVENTION
[0023] Please refer to Figures 1 to 3 , a medium and low temperature asphalt removal and extraction device, including a base 22 and a mixing tank 2. The lower end of the mixing tank 2 is communicated with a discharge pipe 3. The outer wall of the discharge pipe 3 is communicated with a plurality of uniformly distributed guide pipes 4. The other end of the guide pipe 4 is communicated with an evaporation tank 9. Electric heating pipes 14 are installed between the inner wall and the outer wall of the evaporation tank 9;
[0024] The lower end of the discharge pipe 3 is fixedly connected with a bracket 5. A motor 6 is installed inside the bracket 5. The output end of the motor 6 penetrates through the bracket 5 and is fixedly connected with a driving gear 7. The outer wall of the driving gear 7 is meshed with a plurality of driven gears 8. The lower ends of the plurality of driven gears 8 are fixedly connected with rotating shafts 15. The other ends of the plurality of rotating shafts 15 respectively penetrate through the evaporation tank 9 and are rotatably connected with the evaporation tank 9. The outer wall of the other end of the rotating shaft 15 is fixedly connected with a stirring plate 16;
[0025] A blanking pipe 10 is arranged below the mixing tank 2. The lower ends of the plurality of evaporation tanks 9 are respectively communicated with the blanking pipe 10 through a diversion pipe 17;
[0026] The upper end of the base 22 is fixedly connected with a separation barrel 11. A second motor 13 is installed at the lower end of the separation barrel 11. The output end of the second motor 13 penetrates through the separation barrel 11 and is fixedly connected with a mounting plate 18. The upper end of the mounting plate 18 is detachably connected with a filter cartridge 12 by bolts.
[0027] In this embodiment: During use, medium and low temperature asphalt is mixed with an appropriate amount of solvent and put into the interior of the mixing tank 2. After mixing in the mixing tank 2, the stop valve on the outer wall of the discharge pipe 3 is opened, and the mixed material is diverted through a plurality of guide pipes 4 into the interiors of a plurality of evaporation tanks 9. The electric heating pipes 14 are turned on to heat and raise the temperature of the evaporation tanks 9. The motor 6 drives the driving gear 7 to rotate. When the driving gear 7 rotates, it drives a plurality of driven gears 8 meshing with it to rotate, and further drives the rotating shaft 15 connected thereto to rotate, thereby driving the stirring plate 16 to stir the material inside the evaporation tank 9, making the heating more uniform, evaporating the solvent inside the material and discharging it through the air outlet pipe 21, improving the evaporation efficiency;
[0028] After evaporation is completed, the stop valves on the outer walls of a plurality of drain pipes 17 are opened simultaneously, and the remaining material inside the plurality of evaporation tanks 9 falls into the filter cartridge 12 through the blanking pipe 10. The second motor 13 is started to drive the filter cartridge 12 to rotate, and the impurities inside the material are filtered inside the filter cartridge 12 by means of centrifugal separation.
[0029] As a technical optimization scheme of the present utility model, air outlet pipes 21 are connected to the upper ends of a plurality of evaporation tanks 9.
[0030] In this embodiment: Through the air outlet pipe 21, the steam inside the evaporation tank 9 can be conveniently discharged.
[0031] As a technical optimization scheme of the present utility model, stop valves are installed on the outer walls of the discharge pipe 3 and a plurality of drain pipes 17.
[0032] In this embodiment: Through the stop valve, the connection and cut-off states of the discharge pipe 3 and the drain pipe 17 can be conveniently controlled.
[0033] As a technical optimization scheme of the present utility model, a support ring 1 is fixedly connected to the outer wall of the mixing tank 2, and the lower end of the support ring 1 is fixedly connected to the base 22 through a support plate 23.
[0034] In this embodiment: By fixedly connecting the lower end of the support ring 1 to the base 22 through the support plate 23, the mixing tank 2 can be conveniently supported.
[0035] As a technical optimization scheme of the present utility model, a third motor 19 is installed at the upper end of the mixing tank 2, and the output end of the third motor 19 penetrates through the mixing tank 2 and is fixedly connected to a stirring paddle 20.
[0036] In this embodiment: Through the third motor 19, the stirring paddle 20 can be conveniently driven to rotate, thereby facilitating the mixing of the material inside the mixing tank 2.
[0037] As a technical optimization scheme of the present utility model, the bottom end inside the separation barrel 11 is inclined, and a liquid outlet pipe is installed on the outer wall of the separation barrel 11.
[0038] In this embodiment, the asphalt after extraction can be conveniently discharged through the liquid outlet pipe.
[0039] Working principle: During use, medium and low temperature asphalt and an appropriate amount of solvent are mixed and put into the interior of the mixing tank 2. The third motor 19 can conveniently drive the stirring paddle 20 to rotate, thereby facilitating the mixing of the materials inside the mixing tank 2.
[0040] After being mixed in the mixing tank 2, the stop valve on the outer wall of the discharge pipe 3 is opened, and the mixed materials are shunted through a plurality of guide pipes 4 and introduced into the interiors of a plurality of evaporation tanks 9. The electric heating pipe 14 is turned on to heat and raise the temperature of the evaporation tanks 9. The motor 6 drives the driving gear 7 to rotate. When the driving gear 7 rotates, it drives a plurality of driven gears 8 engaged therewith to rotate, and further drives the rotating shaft 15 connected thereto to rotate, thereby driving the stirring plate 16 to stir the materials inside the evaporation tank 9, making the heating more uniform, enabling the solvent inside the materials to evaporate and be discharged through the air outlet pipe 21, and improving the evaporation efficiency.
[0041] After evaporation is completed, the stop valves on the outer walls of a plurality of drainage pipes 17 are opened simultaneously, and the remaining materials inside the plurality of evaporation tanks 9 fall into the filter cartridge 12 through the blanking pipe 10. The second motor 13 is started to drive the filter cartridge 12 to rotate, and the impurities inside the materials are filtered inside the filter cartridge 12 by means of centrifugal separation.
[0042] Finally, the filter cartridge 12 can be disassembled by bolts to clean the impurities.
[0043] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A medium-low temperature asphalt removal and extraction device, comprising a base (22) and a mixing tank (2), characterized in that: The lower end of the mixing tank (2) is connected to a discharge pipe (3), the outer wall of the discharge pipe (3) is connected to a plurality of evenly distributed material guide pipes (4), the other end of the material guide pipe (4) is connected to an evaporation tank (9), and an electric heating pipe (14) is installed between the inner wall and the outer wall of the evaporation tank (9); The lower end of the discharge pipe (3) is fixedly connected to a bracket (5), a motor (6) is installed inside the bracket (5), the output end of the motor (6) passes through the bracket (5) and is fixedly connected to a driving gear (7), the outer wall of the driving gear (7) is meshedly connected to a plurality of driven gears (8), the lower ends of the plurality of driven gears (8) are fixedly connected to a rotating shaft (15), the other ends of the plurality of rotating shafts (15) respectively pass through the evaporation tank (9) and are rotatably connected to the evaporation tank (9), and the outer wall of the other end of the rotating shaft (15) is fixedly connected to a stirring plate (16); A feed pipe (10) is provided below the mixing tank (2), and the lower ends of the plurality of evaporation tanks (9) are connected to the feed pipe (10) via a drainage pipe (17); The upper end of the base (22) is fixedly connected to a separation barrel (11), the lower end of the separation barrel (11) is mounted with a second motor (13), the output end of the second motor (13) passes through the separation barrel (11) and is fixedly connected to a mounting plate (18), and the upper end of the mounting plate (18) is detachably connected to a filter cartridge (12) via bolts.
2. A medium and low temperature asphalt removal and extraction device according to claim 1, characterized in that: The upper ends of the plurality of evaporation tanks (9) are all connected to an air outlet pipe (21).
3. A medium and low temperature asphalt removal and extraction device according to claim 1, characterized in that: The outer walls of the discharge pipe (3) and the plurality of drainage pipes (17) are both equipped with stop valves.
4. A medium and low temperature asphalt removal and extraction device according to claim 1, characterized in that: A support ring (1) is fixedly connected to the outer wall of the mixing tank (2), and the lower end of the support ring (1) is fixedly connected to the base (22) via a support plate (23).
5. The medium and low temperature asphalt removal and extraction device according to claim 1, characterized in that: A third motor (19) is installed at the upper end of the mixing tank (2); the output end of the third motor (19) passes through the mixing tank (2) and is fixedly connected to a stirring paddle (20).
6. The medium and low temperature asphalt removal and extraction device according to claim 1, characterized in that: The bottom end of the separation barrel (11) is arranged tilted, and a liquid outlet pipe is installed on the outer wall of the separation barrel (11).