Quenching device for grinding pill production

By introducing a shaking motor and agitating rod into the quenching device for grinding ball production, the uniform heating of the grinding ball in the quenching pool is achieved, and the problem that a single stirring device cannot achieve uniform quenching is solved, and the quenching efficiency and grinding ball quality are improved.

CN222990163UActive Publication Date: 2025-06-17JIANGXI LONGSHENG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422223224.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-06-17
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

In the existing quenching devices for grinding ball production, a single stirring device cannot quench the grinding ball more evenly, resulting in uneven heat being affected, affecting the quenching efficiency and the quality of grinding balls.

Method used

A quenching device including a shaking motor and agitating rod is designed. The quenching pool is shaken by a shaking motor, and the rotating rod and agitating rod are driven by a motor to perform secondary flips to ensure that the grinding balls are uniformly heated in the quenching pool.

Benefits of technology

Through shake and secondary turn, the grinding balls can be heated more evenly in the quenching tank, which improves the quenching effect and the quality of the grinding balls, reduces manual operation requirements, and improves production efficiency and process continuity.

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Abstract

The utility model discloses a quenching device for grinding pill production, which comprises a quenching bath, the outer surface of the quenching bath is connected with four groups of springs, one end, far away from the quenching bath, of each group of springs is connected with a support rod, and one side surfaces, close to each other, of two support rods are connected with connecting rods; the side faces, close to each other, of the two connecting rods are jointly connected with a fixing ring, a shaking motor is clamped to the inner wall of the fixing ring, the bottom face of the quenching pool is connected with a connecting plate, the output end of the shaking motor is connected with the bottom face of the connecting plate, and two fixing rods are connected to the upper surface of the quenching pool. The side faces, close to each other, of the two fixing rods are jointly connected with a fixing block, a motor is installed on the upper surface of the fixing block, and a supporting block is connected to the outer surface of the quenching pool; the shaking motor is connected with the supporting rod through the fixing ring and the connecting rod, so that the quenching pool can uniformly shake under the action of the spring, grinding pills can be uniformly distributed in the quenching pool, and the quenching uniformity is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of production quenching equipment, in particular to a quenching device for grinding shot production. Background Technique

[0002] Grinding shot, also known as grinding balls or grinding beads, is mainly a tool for grinding and polishing the surface of materials. It is usually made of materials with moderate hardness, wear resistance and corrosion resistance, such as alumina, silicon carbide or zirconia corundum, etc. The shapes and sizes of grinding shot vary, and appropriate grinding shot can be selected according to different grinding requirements. The main use of grinding shot is to remove defects such as burrs, scratches, rust on the material surface, and at the same time, it can also perform fine smoothing and polishing treatment on the material surface. In industrial production, grinding shot is widely used in fields such as automobiles, aviation, ships, electronics, furniture, construction and medical devices.

[0003] After retrieval, the utility model patent with the patent publication number of CN211005508U discloses a quenching device for grinding shot production, including a quenching pool. A track is fixedly installed on the side wall of the quenching pool, a transmission device is fixedly installed inside the quenching pool, and a stirring device is arranged inside the quenching pool. The track includes a feeding port, an annular guide rail and a material guiding pipe. The feeding port is fixedly installed on one side of the upper opening of the quenching pool. One end of the annular guide rail is fixedly installed at the bottom of the feeding port. The other end of the annular guide rail is located at the bottom of the quenching pool and is fixedly connected to the feeding end of the material guiding pipe. The annular guide rail is fixedly installed on the side wall of the quenching pool. The transmission device includes a conveyor and a baffle; in this utility model, through the design of the track, the transmission device and the stirring device, the problems of grinding shot accumulation in the traditional device and the problem that the accumulation affects the quenching efficiency are solved, the quenching efficiency of grinding shot is improved, and the production efficiency of grinding shot is improved.

[0004] However, the above design still has deficiencies. Although the problems of grinding shot accumulation in the traditional device and the problem that the accumulation affects the quenching efficiency are solved in the above design, a single stirring device cannot quench the grinding shot more evenly. Content of the Utility Model

[0005] The purpose of the utility model is to provide a quenching device for grinding shot production to solve the problems put forward in the above background technique.

[0006] To achieve the above object, the utility model provides the following technical solution: A quenching device for grinding pellet production, including a quenching pool. Four groups of springs are connected to the outer surface of the quenching pool. One end of each group of springs away from the quenching pool is connected to a support rod. On one side surface of two of the support rods close to each other, connecting rods are connected. On one side surface of the two connecting rods close to each other, a fixing ring is jointly connected. A jitter motor is clamped to the inner wall of the fixing ring. A connecting plate is connected to the bottom surface of the quenching pool. The output end of the jitter motor is connected to the bottom surface of the connecting plate. Two fixing rods are connected to the upper surface of the quenching pool. On one side surface of the two fixing rods close to each other, a fixing block is jointly connected. A motor is installed on the upper surface of the fixing block. A support block is connected to the outer surface of the quenching pool. A fixing frame is arranged on the upper surface of the support block. A gas connection pipe is connected to the inner wall of the fixing frame. A blowtorch is hinged to the inner wall of the quenching pool. One end of the gas connection pipe close to the quenching pool penetrates through the outer wall of the quenching pool and is communicated with the blowtorch.

[0007] Wherein, a support foot is connected to the bottom surface of each support rod, and a feed inlet is installed on the upper surface of the quenching pool.

[0008] Wherein, a discharge port is installed on the outer surface of the quenching pool, and a control valve is connected to the outer surface of the discharge port.

[0009] Wherein, a support plate is connected to the outer surface of the quenching pool, and a water tank is arranged on the upper surface of the support plate.

[0010] Wherein, a regulating valve is connected to the front surface of the water tank, and a water outlet pipe is connected to the upper surface of the water tank.

[0011] Wherein, a water outlet is connected to the inner wall of the quenching pool. One end of the water outlet pipe away from the water tank penetrates through the outer wall of the quenching pool and is communicated with the water outlet. A protective shell is connected to the upper surface of the fixing block.

[0012] Wherein, a rotating rod is connected to the bottom surface of the fixing block. The output end of the motor penetrates through the fixing block and is rotationally connected to the rotating rod. The rotating rod penetrates through the outer wall of the quenching pool and extends into the interior. A group of stirring rods is installed on the outer surface of the rotating rod.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] By setting a jitter motor in the utility model, and through the connecting plate connected to its output end, the quenching pool shakes under the action of the springs. At the same time, the motor drives the rotating rod and the stirring rods for secondary turning. Through shaking and secondary turning, the grinding pellets can be heated more evenly in the quenching pool. This helps to eliminate the problem of uneven heating caused by the shape and characteristics of the grinding pellets, thereby improving the quenching effect and the quality of the grinding pellets. Through automatic mechanical shaking and turning, the need for manual operation is reduced, and the production efficiency and the continuity of the process are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front - view three - dimensional structure schematic diagram of a quenching device for the production of grinding pellets in the present utility model;

[0016] Figure 2 This is a right - view three - dimensional structure schematic diagram of a quenching device for the production of grinding pellets in the present utility model;

[0017] Figure 3 This is a left - view three - dimensional structure schematic diagram of a quenching device for the production of grinding pellets in the present utility model;

[0018] Figure 4 This is a front - section three - dimensional structure schematic diagram of a quenching device for the production of grinding pellets in the present utility model.

[0019] In the figure: 1. Quenching pool; 2. Spring; 3. Support rod; 4. Support foot; 5. Feed inlet; 6. Protection shell; 7. Fixed block; 8. Fixed rod; 9. Water outlet pipe; 10. Water tank; 11. Regulating valve; 12. Support plate; 13. Control valve; 14. Discharge outlet; 15. Rotating rod; 16. Connecting rod; 17. Jitter motor; 18. Fixed ring; 19. Support block; 20. Fixed frame; 21. Gas connection pipe; 22. Motor; 23. Connecting plate; 24. Blowtorch; 25. Stirring rod; 26. Water outlet. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] Please refer to Figures 1-4, the utility model provides a technical solution: a quenching device for the production of grinding pellets, including a quenching pool 1. Four groups of springs 2 are connected to the outer surface of the quenching pool 1. One end of each group of springs 2 away from the quenching pool 1 is connected to a support rod 3. On one side surface of two of the support rods 3 close to each other, connecting rods 16 are connected. On one side surface of the two connecting rods 16 close to each other, a fixing ring 18 is commonly connected. A jitter motor 17 is clamped to the inner wall of the fixing ring 18. The bottom surface of the quenching pool 1 is connected to a connecting plate 23. The output end of the jitter motor 17 is connected to the bottom surface of the connecting plate 23. Two fixing rods 8 are connected to the upper surface of the quenching pool 1. On one side surface of the two fixing rods 8 close to each other, a fixing block 7 is commonly connected. A motor 22 is installed on the upper surface of the fixing block 7. A support block 19 is connected to the outer surface of the quenching pool 1. A fixing frame 20 is arranged on the upper surface of the support block 19. A gas connection pipe 21 is connected to the inner wall of the fixing frame 20. A blowtorch 24 is hinged to the inner wall of the quenching pool 1. One end of the gas connection pipe 21 close to the quenching pool 1 penetrates through the outer wall of the quenching pool 1 and is communicated with the blowtorch 24.

[0022] Among them, a support foot 4 is connected to the bottom surface of each support rod 3. The support foot 4 is connected to the bottom surface of the support rod 3, enhancing the stability of the entire device, which is crucial for ensuring the stability and safety of the device during the processing of grinding pellets. A feed inlet 5 is installed on the upper surface of the quenching pool 1.

[0023] Among them, a discharge port 14 is installed on the outer surface of the quenching pool 1. The discharge port 14 is located on the outer surface of the quenching pool 1, facilitating the rapid discharge of the quenched grinding pellets, which helps improve production efficiency and the continuity of the process. A control valve 13 is connected to the outer surface of the discharge port 14.

[0024] Among them, a support plate 12 is connected to the outer surface of the quenching pool 1. The design of the support plate 12 helps to stabilize the quenching pool 1 and ensure the smooth progress of the quenching process. The setting of the water tank 10 facilitates the storage and recycling of the quenching liquid, improving the quenching efficiency. A water tank 10 is arranged on the upper surface of the support plate 12.

[0025] Among them, a regulating valve 11 is connected to the front surface of the water tank 10. The regulating valve 11 can precisely control the flow rate and pressure of the water in the water tank 10, which is crucial for temperature control during the quenching process. An outlet pipe 9 is connected to the upper surface of the water tank 10.

[0026] Among them, a water outlet 26 is connected to the inner wall of the quenching pool 1. One end of the outlet pipe 9 away from the water tank 10 penetrates through the outer wall of the quenching pool 1 and is communicated with the water outlet 26. A protective shell 6 is connected to the upper surface of the fixing block 7. The protective shell 6 connected to the fixing block 7 can protect the equipment from the external environment and extend the service life of the equipment.

[0027] Among them, a rotating rod 15 is connected to the bottom surface of the fixed block 7. The output end of the motor 22 penetrates through the fixed block 7 and is rotatably connected to the rotating rod 15. The rotating rod 15 penetrates through the outer wall of the quenching pool 1 and extends into the interior. A group of stirring rods 25 are installed on the outer surface of the rotating rod 15. Driven by the motor 22, the rotating rod 15 and the stirring rods 25 can effectively stir the grinding pellets in the quenching pool 1, ensuring that the grinding pellets are evenly heated during the quenching process.

[0028] Working principle: During use, the grinding pellets are put into the quenching pool 1 through the feed port 5. The blowtorch 24 is turned on to heat the grinding pellets in the quenching pool 1. The jitter motor 17 is started. Through the connecting plate 23 connected to the output end of the jitter motor 17, the quenching pool 1 jitters under the action of the spring 2. At the same time, the motor 22 drives the rotating rod 15 and the stirring rods 25 to perform secondary turning, so that the grinding pellets are evenly heated in the quenching pool 1. When the grinding pellets are heated to a certain temperature, the blowtorch 24 is turned off, and the regulating valve 11 is opened to allow the quenching liquid to enter the quenching pool 1 through the water outlet pipe 9 to quench the grinding pellets. After quenching is completed, the grinding pellets are discharged from the quenching pool 1 through the control valve 13 and the discharge port 14.

[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quenching device for producing abrasive balls, comprising a quenching tank (1), characterized in that: The outer surface of the quenching pool (1) is connected to four groups of springs (2), and one end of each group of springs (2) away from the quenching pool (1) is connected to a support rod (3), wherein the sides of two support rods (3) close to each other are connected to a connecting rod (16), and the sides of the two connecting rods (16) close to each other are commonly connected to a fixing ring (18), and the inner wall of the fixing ring (18) is clamped with a shaking motor (17), the bottom surface of the quenching pool (1) is connected to a connecting plate (23), the output end of the shaking motor (17) is connected to the bottom surface of the connecting plate (23), and the upper surface of the quenching pool (1) is connected to the bottom surface of the connecting plate (23). Two fixing rods (8) are connected, and a fixing block (7) is commonly connected to the side surfaces of the two fixing rods (8) close to each other. A motor (22) is mounted on the upper surface of the fixing block (7). The outer surface of the quenching pool (1) is connected to a supporting block (19). A fixing frame (20) is arranged on the upper surface of the supporting block (19). A gas connecting pipe (21) is connected to the inner wall of the fixing frame (20). A flamethrower (24) is hingedly connected to the inner wall of the quenching pool (1). An end of the gas connecting pipe (21) close to the quenching pool (1) penetrates the outer wall of the quenching pool (1) and is connected to the flamethrower (24).

2. A quenching device for producing grinding balls according to claim 1, characterized in that: The bottom surface of each support rod (3) is connected to a support foot (4), and the upper surface of the quenching pool (1) is provided with a feed port (5).

3. A quenching device for producing grinding balls according to claim 1, characterized in that: A discharge port (14) is installed on the outer surface of the quenching tank (1), and a control valve (13) is connected to the outer surface of the discharge port (14).

4. A quenching device for producing grinding balls according to claim 1, characterized in that: The outer surface of the quenching tank (1) is connected to a support plate (12), and a water tank (10) is provided on the upper surface of the support plate (12).

5. A quenching device for producing grinding balls according to claim 4, characterized in that: The front surface of the water tank (10) is connected to a regulating valve (11), and the upper surface of the water tank (10) is connected to a water outlet pipe (9).

6. A quenching device for producing grinding balls according to claim 5, characterized in that: The inner wall of the quenching tank (1) is connected to a water outlet (26); one end of the water outlet pipe (9) away from the water tank (10) penetrates the outer wall of the quenching tank (1) and is connected to the water outlet (26); and the upper surface of the fixed block (7) is connected to a protective shell (6).

7. A quenching device for producing grinding balls according to claim 1, characterized in that: The bottom surface of the fixed block (7) is connected to a rotating rod (15); the output end of the motor (22) passes through the fixed block (7) and is rotatably connected to the rotating rod (15); the rotating rod (15) passes through the outer wall of the quenching pool (1) and extends to the inside; a group of stirring rods (25) are installed on the outer surface of the rotating rod (15).

Citation Information

Patent Citations

  • Quenching device for grinding ball production

    CN211005508U