Rapid drying equipment for ion exchange resin production

By designing a rapid drying equipment for the production of ion exchange resins including a hot air fan, a motor and a uniformly rotating animal barrel, the problems of uneven drying and uneven rotating material barrels in existing equipment are solved, and rapid and uniform drying effects and efficient equipment installation are achieved.

CN222993396UActive Publication Date: 2025-06-17DONGYING HECHENG CHEM TECH CO LTD
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Patent Information

Application Number
CN202422018502.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-17
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The existing rapid drying equipment for the production of ion exchange resins cannot quickly and evenly transfer hot air to the raw materials, resulting in a long drying time and poor effect. The material barrel cannot rotate evenly during the drying process, resulting in uneven heating of the raw materials and prone to local overheating or undrying.

Method used

A quick drying equipment including a drying box, a hot air fan, a motor, a connecting sleeve, a clamp, a cover plate, a rotary rod and a material barrel is designed. The hot air is blown directly into the hot air through the hot air fan to ensure drying efficiency. The motor drives the connecting sleeve and a rotary rod to rotate, so that the material barrel can rotate evenly to receive heat.

Benefits of technology

A fast and uniform drying process is achieved, which greatly improves the drying efficiency, ensures that the raw materials are heated evenly, avoids local overheating or undrying, thus ensuring the uniformity of drying quality, and simplifying the installation and disassembly of the equipment.

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Abstract

The utility model provides rapid drying equipment for ion exchange resin production, and relates to the technical field of ion exchange resin production, the rapid drying equipment comprises a drying box, a drying cavity is arranged in the drying box, the side surface of the drying box is communicated with an air heater, a motor is fixedly arranged on the bottom surface of the drying box, and the motor is connected with the drying cavity. And a connecting sleeve is installed at the output end of the motor, a clamping strip is fixedly installed on the inner side of the connecting sleeve, a cover plate is arranged on the top face of the drying box, and a rotating rod is rotationally connected to the bottom face of the cover plate. Hot air is directly blown in through the air heater, the equipment can quickly and uniformly dry ion exchange resin raw materials, the drying efficiency is greatly improved, the motor can drive the connecting sleeve and the rotating rod to rotate, then the material barrel is driven to uniformly rotate in the drying cavity, and the drying efficiency is improved. By means of the design, it is guaranteed that ion exchange resin raw materials can be evenly heated, the situation that the ion exchange resin raw materials are locally overheated or not dried is avoided, and therefore the uniformity of drying quality is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of ion exchange resin production, in particular to a rapid drying device for ion exchange resin production. Background Art

[0002] The matrix manufacturing raw materials of ion exchange resins mainly include two categories: styrene and acrylic acid (ester). They respectively undergo polymerization reactions with the cross-linking agent divinylbenzene to form polymers with a network skeleton structure of long molecular main chains and cross-linking cross-chains. Styrene-based resins were used first, and acrylic acid-based resins were used later. The adsorption properties of these two types of resins are both very good, but they have different characteristics. Acrylic acid-based resins can exchange and adsorb most ionic pigments, have a large decolorization capacity, and the adsorbed substances are relatively easy to elute, facilitating regeneration. They can be used as the main decolorizing resin in sugar factories. Styrene-based resins are good at adsorbing aromatic substances and are good at adsorbing polyphenolic pigments (including those with negative charges or without charges) in sugar juice, but they are more difficult to elute during regeneration. Therefore, the sugar solution is first roughly decolorized with acrylic acid resin and then finely decolorized with styrene resin to give full play to the advantages of both. With the continuous development of society, there are more and more production and processing of ion exchange resins, and more and more equipment is used in their production and processing.

[0003] The published patent No. CN220409398U discloses a rapid drying device for resin handicraft processing, including a portable drying box. There is a drying tank on the portable drying box. One side of the portable drying box is provided with an electric hot air blower connected to the drying tank. The top opening of the drying tank is movably closed by a cover plate. A transmission rod is vertically arranged in the middle of the lower end face of the cover plate. A slide rail for restricting the rotation of the transmission rod is arranged on the inner wall of the drying tank. A driving motor is arranged at the lower end of the drying tank. The output end of the driving motor faces upward and is provided with a lead screw in a transmission manner. The lead screw is threadedly sleeved with the transmission rod. A plurality of resin handicraft hooks are arranged at intervals from top to bottom on the outer side of the transmission rod. Although this kind of rapid drying device adopts a dedicated portable batch hanging type resin handicraft drying device, it has a small volume, occupies a small area, and is convenient to operate, improving the convenience of drying work. However, in this kind of rapid drying device, the hot air cannot be quickly and evenly transmitted to the ion exchange resin raw materials, resulting in a long drying time and poor drying effect. In addition, the material cylinder in the existing equipment cannot rotate evenly during the drying process, so that the raw materials are unevenly heated, and local overheating or non-drying is likely to occur, affecting the uniformity of the drying quality. Therefore, improvements are needed. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the technical problems put forward in the above background art.

[0005] The utility model adopts the following technical scheme: A rapid drying device for ion exchange resin production, including a drying box. A drying chamber is provided inside the drying box. A hot air blower is communicated with the side of the drying box. A motor is fixedly installed on the bottom surface of the drying box. A connecting sleeve is installed at the output end of the motor. A clamping strip is fixedly installed inside the connecting sleeve. A cover plate is arranged on the top surface of the drying box. A rotating rod is rotatably connected to the bottom surface of the cover plate. A material cylinder is fixedly installed on the surface of the rotating rod. A slot is provided on the top surface of the drying box. An inserting rod is fixedly installed on the bottom surface of the cover plate.

[0006] Preferably, the slots are arranged in a circular pattern on the top surface of the drying box, and the inserting rods are arranged in a circular pattern on the bottom surface of the cover plate.

[0007] Preferably, the slots and the inserting rods are of the same size, and the material of the clamping strip is natural rubber.

[0008] Preferably, the clamping strips are arranged in a circular pattern inside the connecting sleeve, and the rotating rod and the connecting sleeve are of the same size.

[0009] Preferably, the material cylinders are evenly distributed on the surface of the rotating rod.

[0010] Preferably, a water receiving mechanism is arranged on the bottom surface of the drying box. The water receiving mechanism includes a drain pipe which is communicated with the bottom surface of the drying box. A vertical plate is fixedly installed on the bottom surface of the drying box. A jack is provided on the surface of the vertical plate. A round rod is inserted into the inner wall of the jack. A water receiving tray is fixedly installed at one end of the round rod. A water guide pipe is fixedly installed on the inner wall of the water receiving tray. Water guide grooves are provided on the surface of the water guide pipe. Here, it is convenient to receive water.

[0011] Preferably, the water guide grooves are arranged in a circular pattern on the surface of the water guide pipe, and a rubber strip is fixedly installed on the surface of the round rod. Here, the round rod can be stably installed.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are as follows.

[0013] 1. In the utility model, hot air is directly blown in by the hot air blower, and the device can quickly and evenly dry the ion exchange resin raw materials, greatly improving the drying efficiency. The motor can drive the connecting sleeve and the rotating rod to rotate, and then drive the material cylinders to rotate evenly in the drying chamber. This design ensures that the ion exchange resin raw materials can be evenly heated, avoiding local overheating or un-dried conditions, thus ensuring the uniformity of the drying quality. At the same time, the installation and disassembly processes are simple and fast. The staff only needs to align the rotating rod with the connecting sleeve and insert it, and then align the inserting rod under the cover plate with the slot and insert it to complete the installation, reducing the operation difficulty and time cost.

[0014] 2. The utility model can effectively drain the accumulated water through the drain pipe and drip it into the water receiving tray for temporary storage, thus avoiding the damage and inconvenience that may be caused by the retention of accumulated water. The design of the water receiving tray takes into account the convenience of use. When the water receiving tray is full, the staff only needs to simply pull the water receiving tray outwards, and the water receiving tray will drive the round rod to leave the jack, so that the water receiving tray can be easily removed for cleaning or replacement, simplifying the cleaning process and improving work efficiency. Moreover, when installing the water receiving tray, only need to align the round rod and insert it into the jack, and then the water receiving tray can be limited by the friction force between the rubber strip and the jack. Such a design not only makes the installation of the water receiving tray stable, but also makes the installation process simple and fast. And by setting the water guide pipe and aligning it with the drain pipe, the water discharged from the drain pipe can smoothly flow into the water receiving tray through the water guide groove on the water guide pipe, effectively avoiding the splashing that may occur when water droplets directly fall into the water receiving tray, thus keeping the working environment clean and safe. Description of the Drawings

[0015] Figure 1 is a schematic diagram of a rapid drying device for ion exchange resin production proposed by the present utility model;

[0016] Figure 2 is a cross-sectional view of a rapid drying device for ion exchange resin production proposed by the present utility model;

[0017] Figure 3 is an exploded view of the water receiving mechanism in a rapid drying device for ion exchange resin production proposed by the present utility model;

[0018] Figure 4 is a rapid drying device for ion exchange resin production proposed by the present utility model Figure 3 enlarged view at A in;

[0019] Figure 5 is a perspective exploded view from above of a rapid drying device for ion exchange resin production proposed by the present utility model.

[0020] Legend:

[0021] 1. Drying box; 2. Drying chamber; 3. Hot air blower; 4. Motor; 5. Connecting sleeve; 6. Card strip; 7. Cover plate; 8. Rotating rod; 9. Material cylinder; 10. Slot; 11. Inserting rod; 12. Drain pipe; 13. Vertical plate; 14. Jack; 15. Round rod; 16. Water receiving tray; 17. Water guide pipe; 18. Water guide groove; 19. Rubber strip. Detailed Embodiment

[0022] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0023] In the following description, many specific details are set forth in order to provide a thorough understanding of the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited to the limitations of the specific embodiments disclosed in the following specification.

[0024] Embodiment 1

[0025] Please refer to Figures 1-5 , the present utility model provides a technical solution: a rapid drying device for ion exchange resin production, including a drying box 1, and a drying chamber 2 is provided inside the drying box 1. A hot air blower 3 is connected to the side of the drying box 1, and the hot air blower 3 can continuously and stably supply hot air to ensure that the temperature in the drying chamber 2 is uniform and continuous. A motor 4 is fixedly installed on the bottom surface of the drying box 1, and a connecting sleeve 5 is installed at the output end of the motor 4. The motor 4 can rotate stably and efficiently, and transmit the rotational force to other components through the connecting sleeve 5. A clamping strip 6 is fixedly installed inside the connecting sleeve 5. The clamping strip 6 is made of natural rubber, which not only has good friction but also ensures the stable connection between the rotating rod 8 and the connecting sleeve 5. The clamping strips 6 are arranged in a circular shape inside the connecting sleeve 5, and this design further enhances the stability of the connection and the smoothness of rotation.

[0026] Please refer to Figures 1-5 , a cover plate 7 is provided on the top surface of the drying box 1, and a rotating rod 8 is rotatably connected to the bottom surface of the cover plate 7. The rotating rod 8 is the same size as the connecting sleeve 5, ensuring a tight fit between the two. The cover plate 7 not only serves to close the drying chamber 2 but also drives the material cylinder 9 to rotate evenly through the rotating rod 8 on its bottom surface. A material cylinder 9 is fixedly installed on the surface of the rotating rod 8, and the material cylinders 9 are evenly distributed on the surface of the rotating rod 8. This design enables the ion exchange resin raw materials to be evenly distributed in the material cylinder 9 and be evenly heated as the rotating rod 8 rotates. A slot 10 is provided on the top surface of the drying box 1, and a plug 11 is fixedly installed on the bottom surface of the cover plate 7. The slot 10 is the same size as the plug 11. This design enables the cover plate 7 to be firmly installed on the top surface of the drying box 1, and at the same time facilitates the disassembly and installation of the cover plate 7. The slots 10 are arranged in a circular shape on the top surface of the drying box 1, and the plugs 11 are also arranged in a circular shape on the bottom surface of the cover plate 7. This arrangement further enhances the stability of the cover plate 7.

[0027] Embodiment 2

[0028] Please refer to Figures 3-5, a water receiving mechanism is provided on the bottom surface of the drying box 1. The water receiving mechanism includes a drain pipe 12, and the drain pipe 12 is connected to the bottom surface of the drying box 1. The drain pipe 12 can be made of PVC or stainless steel to ensure its corrosion resistance and long service life. To further facilitate the collection and treatment of accumulated water, a vertical plate 13 is fixedly installed on the bottom surface of the drying box 1, and a jack 14 is provided on the vertical plate 13. A round rod 15 is inserted into the inner wall of the jack 14. This insertion method is simple and practical, facilitating quick installation and disassembly. One end of the round rod 15 is fixedly installed with a water receiving tray 16, and the water receiving tray 16 is used to temporarily store the accumulated water discharged from the drain pipe 12. To more effectively guide the water flow, a water guide pipe 17 is fixedly installed on the inner wall of the water receiving tray 16, and water guide grooves 18 are provided on the surface of the water guide pipe 17. These water guide grooves 18 are arranged in a circular shape on the surface of the water guide pipe 17 to ensure that the water can flow into the water receiving tray 16 evenly and stably. It is worth mentioning that a rubber strip 19 is also fixedly installed on the surface of the round rod 15. The rubber strip 19 not only increases the friction force, making the water receiving tray 16 stable and immovable after installation, but also has a soft material and will not cause wear to the jack 14.

[0029] Working principle: The staff can place the ion exchange resin raw materials to be dried in the material cylinder 9 for storage. Then, align the rotating rod 8 and insert it into the connecting sleeve 5. At this time, the clamping strip 6 can rub against the rotating rod 8 and can be connected to the rotating rod 8 at this time. Then, align the insertion rod 11 under the cover plate 7 and insert it into the slot 10. At this time, the installation is completed. Subsequently, hot air is blown in through the hot air blower 3, and the material cylinder 9 in the drying chamber 2 can be heated, thereby drying the ion exchange resin raw materials. Moreover, the motor 4 can drive the connecting sleeve 5 to rotate. The connecting sleeve 5 can then drive the rotating rod 8 to rotate. At this time, the rotating rod 8 rotates on the bottom surface of the cover plate 7, and the rotating rod 8 can then drive the material cylinder 9 to rotate. At this time, the material cylinder 9 can rotate evenly in the drying chamber 2, so that the ion exchange resin raw materials can be fully dried. In this utility model, the hot air blower 3 directly blows in hot air, and the equipment can quickly and evenly dry the ion exchange resin raw materials, greatly improving the drying efficiency. The motor 4 can drive the connecting sleeve 5 and the rotating rod 8 to rotate, and then drive the material cylinder 9 to rotate evenly in the drying chamber 2. This design ensures that the ion exchange resin raw materials can be evenly heated, avoiding local overheating or undried situations, thus ensuring the uniformity of the drying quality. At the same time, the installation and disassembly processes are simple and fast. The staff only needs to align the rotating rod 8 and insert it into the connecting sleeve 5, and then align the insertion rod 11 under the cover plate 7 and insert it into the slot 10 to complete the installation, reducing the operation difficulty and time cost. The accumulated water can be discharged through the drain pipe 12. The accumulated water can drip through the drain pipe 12 into the water receiving tray 16 for temporary storage. When the water receiving tray 16 is full, the staff only needs to pull the water receiving tray 16 outwards. The water receiving tray 16 will then drive the round rod 15 to leave the jack 14. At this time, the water receiving tray 16 can be removed. Subsequently, when installing the water receiving tray 16, only need to align the round rod 15 and insert it into the jack 14, and then limit the water receiving tray 16 through the friction between the rubber strip 19 and the jack 14. At this time, the water receiving tray 16 can be conveniently installed. The arranged water guide pipe 17 can be aligned with the drain pipe 12, so that the water discharged from the drain pipe 12 can enter the water receiving tray 16 through the water guide groove 18 on the water guide pipe 17. Through the guidance of the water guide pipe 17, it can be avoided that the water droplets splash when falling into the water receiving tray 16. In this utility model, the drain pipe 12 can effectively discharge the accumulated water and drip it into the water receiving tray 16 for temporary storage, thus avoiding the damage and inconvenience that may be caused by the retention of the accumulated water. The design of the water receiving tray 16 takes into account the convenience of use. When the water receiving tray 16 is full, the staff only needs to simply pull the water receiving tray 16 outwards, and the water receiving tray 16 will drive the round rod 15 to leave the jack 14, so that the water receiving tray 16 can be easily removed for cleaning or replacement, simplifying the cleaning process and improving the work efficiency. And when installing the water receiving tray 16, only need to align the round rod 15 and insert it into the jack 14, and then limit the water receiving tray 16 through the friction between the rubber strip 19 and the jack 14. Such a design not only makes the water receiving tray 16 firmly installed, but also the installation process is simple and fast. And by setting the water guide pipe 17,Align it with the water leakage pipe 12, and the water discharged from the water leakage pipe 12 can smoothly flow into the water receiving tray 16 through the water guide groove 18 on the water guide pipe 17, effectively avoiding the splashing that may occur when water drops directly fall into the water receiving tray 16, thereby keeping the working environment clean and safe.

[0030] The above is only the preferred embodiment of the present invention, and it is not a limitation to the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. A rapid drying device for producing ion exchange resins, comprising a drying box (1), characterized in that: The drying box (1) has a drying chamber (2) formed inside, and a hot air blower (3) is connected to the side of the drying box (1). A motor (4) is fixedly mounted on the bottom surface of the drying box (1), and a connecting sleeve (5) is mounted on the output end of the motor (4). A clamping strip (6) is fixedly mounted on the inner side of the connecting sleeve (5). A cover plate (7) is provided on the top surface of the drying box (1), and a rotating rod (8) is rotatably connected to the bottom surface of the cover plate (7). A material barrel (9) is fixedly mounted on the surface of the rotating rod (8). A slot (10) is formed on the top surface of the drying box (1), and a plug rod (11) is fixedly mounted on the bottom surface of the cover plate (7).

2. The rapid drying equipment for producing ion exchange resin according to claim 1, characterized in that: The slots (10) are arranged in a circular shape on the top surface of the drying box (1), and the insertion rods (11) are arranged in a circular shape on the bottom surface of the cover plate (7).

3. The rapid drying equipment for producing ion exchange resin according to claim 1, characterized in that: The slot (10) and the insertion rod (11) are of the same size, and the clamping strip (6) is made of natural rubber.

4. The rapid drying equipment for producing ion exchange resin according to claim 1, characterized in that: The clamping strips (6) are arranged in a circular shape on the inner side of the connecting sleeve (5), and the rotating rod (8) is the same size as the connecting sleeve (5).

5. The rapid drying equipment for producing ion exchange resin according to claim 1, characterized in that: The material barrels (9) are evenly distributed on the surface of the rotating rod (8).

6. The rapid drying equipment for producing ion exchange resin according to claim 1, characterized in that: The bottom surface of the drying box (1) is provided with a water receiving mechanism, the water receiving mechanism comprises a water leakage pipe (12), the water leakage pipe (12) is connected to the bottom surface of the drying box (1), a vertical plate (13) is fixedly installed on the bottom surface of the drying box (1), a plug hole (14) is provided on the surface of the vertical plate (13), a round rod (15) is inserted into the inner wall of the plug hole (14), a water receiving tray (16) is fixedly installed on one end of the round rod (15), a water guide pipe (17) is fixedly installed on the inner wall of the water receiving tray (16), and a water guide groove (18) is provided on the surface of the water guide pipe (17).

7. The rapid drying equipment for producing ion exchange resin according to claim 6, characterized in that: The water guide grooves (18) are arranged in a circumferential shape on the surface of the water guide pipe (17), and a rubber strip (19) is fixedly mounted on the surface of the round rod (15).

Citation Information

Patent Citations

  • Rapid drying equipment for resin handicraft processing

    CN220409398U