Aluminum alloy ingot K mold sample detection tool
By designing the aluminum alloy ingot K-shaped sample inspection tooling, including wrench and sample fixing base, the problems of low detection efficiency, poor convenience and high labor intensity in the prior art are solved, and the convenience, safety and standardization of the inspection are achieved, and the detection efficiency is improved.
Patent Information
- Application Number
- CN202421572121.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-04
AI Technical Summary
In the prior art, the testing tooling of aluminum alloy ingot K-shaped samples is low in efficiency, poor in convenience, high labor intensity, and lacks standardization of the inspection process.
An aluminum alloy ingot K-shaped sample inspection tool was designed, including a wrench and a sample fixing base. The front end of the wrench has a cavity, which can be installed at one end of the K-mode sample. The sample fixing base has a cavity matching one end of the K-mode sample and is fixed with the heavy duty workbench through screw holes.
This testing tooling makes the detection of K-shaped samples more convenient and safe, reduces labor intensity, improves detection efficiency, and promotes the standardization of the detection process.
Smart Images

Figure CN222994334U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of casting detection auxiliary equipment, and particularly relates to a detection tooling for K-mode samples of aluminum alloy ingots. Background Art
[0002] During the incoming inspection process of casting aluminum alloy ingots, it is necessary to detect the slag content in the casting of the product. The detection sample is a K-mode sample, which is cast from molten aluminum. V-shaped grooves are left at equal intervals on the surface of the sample. During the detection process, the K-mode sample needs to be broken along the V-shaped grooves to observe whether there is slag generated during the melting process at the fracture. At present, different enterprises in the industry use different detection toolings to meet the corresponding detection requirements, and the detection efficiency, convenience, and labor intensity are different. Content of the Utility Model
[0003] In order to be convenient for taking, using, safe and labor-saving; to facilitate the standardization of the detection process, improve the detection efficiency, and reduce the labor intensity, the utility model provides a detection tooling for K-mode samples of aluminum alloy ingots.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A detection tooling for K-mode samples of aluminum alloy ingots includes a wrench and a sample fixing base.
[0006] The sample fixing base is provided with a cavity, and the cavity matches one end of the K-mode sample for placing the K-mode sample; the front end of the wrench is provided with a cavity, and the cavity matches the other end of the K-mode sample.
[0007] The sample fixing base is located on the heavy workbench surface and is provided with screw holes. Bolts match the screw holes, and the base is fixedly connected to the heavy workbench through bolts.
[0008] For the above detection tooling for K-mode samples of aluminum alloy ingots, the sample fixing base is placed horizontally and is in a convex shape, including two side parts and a middle protruding part. The two side parts are connected and fixed to the heavy workbench surface, and the middle protruding part is provided with a cavity; the length of the cavity is equal to the length of the two side parts, and the screw holes are located at the centers of the two side parts.
[0009] For the above detection tooling for K-mode samples of aluminum alloy ingots, the plate thickness of the sample fixing base is 5 mm, the height of the cavity is 8 mm, and the width of the cavity is 60 mm.
[0010] For the above detection tooling for K-mode samples of aluminum alloy ingots, the length of the cavity is 90 mm, the diameter of the screw hole is 10 mm, and the width of the two side parts is 60 mm.
[0011] For the above detection tooling for K-mode samples of aluminum alloy ingots, the wrench is an integral structure, including a front end, a main body, and a rear end connected in sequence.
[0012] The front end is a cuboid shape with a cavity. The height of the front end is equal to the height of the cavity, the length is equal to the length of the cavity, and the center line of the front end coincides with the center line of the cavity; the main body and the rear end are both cylinders.
[0013] For the above-mentioned K mold sample detection tooling for aluminum alloy ingots, the height of the cavity is 40 mm, the width is 10 mm, and the length is 50 mm; the width of the front end is 20 mm.
[0014] For the above-mentioned K mold sample detection tooling for aluminum alloy ingots, the diameter of the main body is 15 mm and the length is 150 mm; the diameter of the rear end is 31 mm and the length is 50 mm.
[0015] The beneficial effects of the present utility model are:
[0016] A K mold sample detection tooling for aluminum alloy ingots. The K mold sample is placed in the cavity of the sample fixing base and extends out a certain length. The front end of the wrench is sleeved on the extended end of the K mold sample, and force is applied along the V-shaped groove part of the K mold sample to break it. It is convenient to use, safe and labor-saving, improves the detection efficiency, and reduces the labor intensity. Description of the Drawings
[0017] Figure 1 It is the front view of the base in the first embodiment of the present utility model;
[0018] Figure 2 It is the top view of the base in the first embodiment of the present utility model;
[0019] Figure 3 It is the schematic structural view of the wrench in the first embodiment of the present utility model;
[0020] Figure 4 It is the cross-sectional view of the wrench in the first embodiment of the present utility model.
[0021] Reference numerals: 1. Screw hole, 2. Cavity, 3. Front end,.4. Main body, 5. Rear end, 6. Cavity. Specific Embodiments
[0022] The following further describes the present utility model in detail with reference to the drawings and specific embodiments.
[0023] Embodiment 1
[0024] A K mold sample detection tooling for aluminum alloy ingots, comprising: a wrench and a sample fixing base. The front end 3 of the wrench has a cavity 6 and can be sleeved on one end of the K mold sample. The sample fixing base is fixed with a nut and installed on the heavy workbench surface. The base contains a cavity 2 for placing the K mold sample.
[0025] During the use of the K mold sample rapid detection tooling for aluminum alloy ingots, the sample fixing base (see Figure 1 、2 ) Fixed with nuts and installed on the heavy workbench surface. The base contains a cavity 2 for placing K mold samples. The wrench (see Figure 3 、 4 ) has a cavity 6 at the front end 3 and can be sleeved on one end of the K mold sample. The K mold sample is placed in the cavity 2 of the sample fixing base (see Figure 1 、 2 ) and extends a certain length. Using the wrench (see Figure 3 、 4 ), sleeve the front end on the extended end of the K mold sample and apply force along the V-groove part of the K mold sample to break it.
[0026] Example 2
[0027] An inspection tool for K mold samples of aluminum alloy ingots, including a wrench and a sample fixing base.
[0028] The sample fixing base is provided with a cavity 2, which matches one end of the K mold sample and is used for placing the K mold sample.
[0029] The sample fixing base is located on the heavy workbench surface, provided with a screw hole 1, and the nut matches the screw hole 1. The sample fixing base is fixedly connected to the heavy workbench through the nut.
[0030] The sample fixing base is placed horizontally and is in a convex shape, including two side parts and a middle convex part. The two side parts are fixedly connected to the heavy workbench surface; the middle convex part is provided with a cavity 2. The height of the cavity 2 is 8 mm, the width is 60 mm, the length is 90 mm, which is equal to the length of the two side parts, and the width of the two side parts is 60 mm. The diameter of the screw hole 1 is 10 mm and is located at the center of the two side parts. The thickness of the plate of the sample fixing base is 5 mm.
[0031] The wrench is an integral structure, including a front end 3, a main body 4, and a rear end 5 connected in sequence.
[0032] The front end 3 is a cuboid with a cavity 6. The height of the front end 3 is equal to the height of the cavity 6, the length is equal to the length of the cavity 6, the center line of the front end 3 coincides with the center line of the cavity 6, and the width is 20 mm. The cavity 6 matches the other end of the K mold sample. The height of the cavity 6 is 40 mm, the width is 10 mm, and the length is 50 mm.
[0033] Both the main body 4 and the rear end 5 are cylinders. The diameter of the main body 4 is 15 mm and the length is 150 mm; the diameter of the rear end 5 is 31 mm and the length is 50 mm.
Claims
1. A K-die sample testing tool for aluminum alloy ingots, characterized in that: Including wrench, sample fixing base; The sample fixing base is provided with a cavity (2), the cavity (2) matches one end of the K-mold sample and is used to place the K-mold sample; the front end (3) of the wrench has a cavity (6), and the cavity (6) matches the other end of the K-mold sample; The sample fixing base is located on the surface of the heavy-duty workbench and is provided with a screw hole (1). The nut matches the screw hole (1), and the sample fixing base is fixedly connected to the heavy-duty workbench via the nut.
2. The aluminum alloy ingot K-mold sample detection tooling according to claim 1, characterized in that: The sample fixing base is placed horizontally and is in a convex shape, comprising two side parts and a middle convex part, the two side parts are connected and fixed to the table top of the heavy workbench, and the middle convex part is provided with a cavity (2); the length of the cavity (2) is equal to the length of the two side parts, and the screw hole (1) is located at the center of the two side parts.
3. The aluminum alloy ingot K-mold sample detection tooling according to claim 2, characterized in that: The plate thickness of the sample fixing base is 5 mm, the height of the cavity (2) is 8 mm, and the width of the cavity (2) is 60 mm.
4. The aluminum alloy ingot K-mold sample detection tooling according to claim 3, characterized in that: The length of the cavity (2) is 90 mm, the diameter of the screw hole (1) is 10 mm, and the width of the two side parts is 60 mm.
5. The aluminum alloy ingot K-mold sample detection tooling according to claim 1, characterized in that: The wrench is an integral structure, comprising a front end (3), a main body (4), and a rear end (5) which are connected in sequence; The front end (3) is in the shape of a cuboid with a cavity (6), the height of the front end (3) is equal to the height of the cavity (6), the length is equal to the length of the cavity (6), and the center line of the front end (3) coincides with the center line of the cavity (6); the main body (4) and the rear end (5) are both cylinders.
6. The aluminum alloy ingot K-mold sample detection tooling according to claim 5, characterized in that: The cavity (6) has a height of 40 mm, a width of 10 mm and a length of 50 mm; the width of the front end (3) is 20 mm.
7. The aluminum alloy ingot K-mold sample detection tooling according to claim 6, characterized in that: The main body (4) has a diameter of 15 mm and a length of 150 mm; the rear end (5) has a diameter of 31 mm and a length of 50 mm.